Material carbonization treatment device for satellite manufacturing

文档序号:1856831 发布日期:2021-11-19 浏览:23次 中文

阅读说明:本技术 一种卫星制造用材料碳化处理装置 (Material carbonization treatment device for satellite manufacturing ) 是由 秦静 祝青 于 2021-09-18 设计创作,主要内容包括:一种卫星制造用材料碳化处理装置,包括高温炉,所述的横板二的上端设有搅拌装置,所述的出料口远离搅拌箱的一侧设有连接管,所述的横板一上设有渗碳箱,所述的渗碳箱内的装有多个渗碳剂和零件材料。采用以上结构后,本发明具有如下优点:本发明采用搅拌装置对渗碳剂的混合液体进行旋转搅拌,搅拌臂和搅拌勺旋转,对搅拌箱内渗碳剂的混合液体的产生剧烈的晃动,使得渗碳剂的混合液体混合更加均匀,同时通过连接管把渗碳剂的混合液体输送至渗碳箱内然后按照需求进行平铺渗碳剂和零件材料,结构简单,方便操作,可提高工作效率。(The utility model provides a material carbonization treatment device for satellite manufacturing, includes the high temperature furnace, the upper end of diaphragm two be equipped with agitating unit, the discharge gate one side of keeping away from the agitator tank be equipped with the connecting pipe, diaphragm one on be equipped with the carburization case, the carburization incasement be equipped with a plurality of carburizing agent and part material. After adopting the structure, the invention has the following advantages: according to the invention, the stirring device is adopted to rotationally stir the mixed liquid of the carburizing agent, the stirring arm and the stirring spoon rotate to severely shake the mixed liquid of the carburizing agent in the stirring box, so that the mixed liquid of the carburizing agent is more uniformly mixed, and meanwhile, the mixed liquid of the carburizing agent is conveyed into the carburizing box through the connecting pipe and then the carburizing agent and the part materials are tiled according to requirements, so that the structure is simple, the operation is convenient, and the working efficiency can be improved.)

1. The material carbonization treatment device for satellite manufacturing comprises a high-temperature furnace (1) and is characterized in that supporting legs (1.1) are arranged at the bottom of the high-temperature furnace (1) relatively, a door opening and closing (1.2) connected by a hinge device is arranged inside one side of the high-temperature furnace (1), a transverse plate I (2) is arranged on one side of the high-temperature furnace (1), a transverse plate II (3) is arranged at the top of the high-temperature furnace (1), a stirring device (4) is arranged at the upper end of the transverse plate II (3), the stirring device (4) comprises a driving motor (4.1) arranged at the upper end of the transverse plate II (3), a stirring box (4.2) is arranged on one side of the driving motor (4.1), a rotating shaft (4.11) is arranged at the output end of the driving motor (4.1), the rotating shaft (4.11) extends to the inner side of the stirring box, stirring arms (4.3) are uniformly and alternately arranged on the outer side of the rotating shaft (4.11), one end that axis of rotation (4.11) was kept away from in rabbling arm (4.3) all be equipped with stirring spoon (4.31), the bottom of agitator tank (4.2) be equipped with discharge gate (4.4) and discharge gate (4.4) run through diaphragm two (3), discharge gate (4.4) one side of keeping away from agitator tank (4.2) be equipped with connecting pipe (5), diaphragm one (2) on be equipped with carburizing box (6), carburizing box (6) in be equipped with multilayer carburizing agent (7) and part material (8), carburizing agent (7) and part material (8) mounting means in carburizing box (6) do: the bottom layer and the top layer in the carburizing box (6) are tiled with carburizing agents (7), the part materials (8) are arranged in the middle, the interval layer between the two part materials (8) is tiled with the carburizing agents (7), and the inner side of the upper end of the carburizing box (6) is provided with a baffle (6.1) in sliding connection.

2. The carbonization device for satellite manufacturing material according to claim 1, wherein: the thickness of the carburizing agent (7) at the bottommost layer and the topmost layer in the carburizing box (6) is 40-60mm, and the thickness of the carburizing agent (7) at the spacing layer between the two part materials (8) is 20-35 mm.

3. The carbonization device for satellite manufacturing material according to claim 2, wherein: when the carburizing agent (7), the part material (8) and the baffle (6.1) are arranged in the carburizing box (6), a layer of refractory clay mud is smeared on the outer side of the carburizing box (6).

4. The carbonization device for satellite manufacturing material according to claim 1, wherein: the upper end of the stirring box (4.2) is relatively provided with a feeding hole (4.6).

5. The carbonization device for satellite manufacturing material according to claim 1, wherein: the connecting pipe (5) is of an inclined downward structure, and a switch valve is arranged on the outer side of the connecting pipe (5).

6. The carbonization device for satellite manufacturing material according to claim 2, wherein: and a pull handle (6.2) is arranged on one side of the carburizing box (6) far away from the high-temperature furnace (1).

7. The carbonization treatment apparatus for the material for satellite manufacturing according to claim 6, wherein: the carburizing box (6) is made of heat-resistant steel plates, and the thickness of each heat-resistant steel plate is 4-12 mm.

Technical Field

The invention relates to the technical field of carbonization, in particular to a material carbonization treatment device for satellite manufacturing.

Background

The metal surface carbonization treatment technology is that meltable carbide and a binding agent are made and then cover the surface of some metals, and the purpose of metal hardening is achieved through brazing reinforcement. The carbide fabric can be composed of different carbides and binders, and can be prepared by bonding nickel, cobalt, nickel-chromium binder particles and tungsten carbide or other carbides on fluorocarbon fibers together. The carbonization treatment method comprises a solid carburizing method, a liquid carburizing method, a gas carburizing method, a vacuum carburizing method and an ion carburizing method, wherein the solid carburizing method is to form a carburizing agent by mixing a carburizing agent and a bonding agent together, then the carburizing agent is coated on the surface of the material to perform a high-temperature action, whether the carburizing agent and the bonding agent are uniformly mixed is particularly important, and meanwhile, the operation of manually coating the carburizing agent on the surface of the material is complex, and the working efficiency is seriously influenced.

Disclosure of Invention

The invention aims to solve the technical problems that the efficiency is low and the mixing of the carburizing agent and the adhesive is not uniform when the carburizing agent is manually coated on the surface of a material, and provides a material carbonization treatment device for satellite manufacturing.

In order to solve the technical problems, the technical scheme provided by the invention is as follows:

a material carbonization treatment device for satellite manufacturing comprises a high-temperature furnace, wherein supporting legs are oppositely arranged at the bottom of the high-temperature furnace, a switch door connected by a hinge device is arranged inside one side of the high-temperature furnace, a first transverse plate is arranged on one side of the high-temperature furnace, a second transverse plate is arranged at the top of the high-temperature furnace, a stirring device is arranged at the upper end of the second transverse plate and comprises a driving motor at the upper end of the second transverse plate, a stirring box is arranged on one side of the driving motor, a rotating shaft is arranged at the output end of the driving motor and extends to the inner side of the stirring box, stirring arms are uniformly and alternately arranged on the outer sides of the rotating shaft, stirring scoops are arranged at one ends, far away from the rotating shaft, of the stirring arms, a discharge port is arranged at the bottom of the stirring box and penetrates through the second transverse plate, a connecting pipe is arranged on one side, far away from the stirring box, of the discharge port, the carburizing device is characterized in that a carburizing box is arranged on the first transverse plate, a plurality of carburizing agents and part materials are filled in the carburizing box, and the installation modes of the carburizing agents and the part materials in the carburizing box are as follows: the carburizing device is characterized in that the carburizing agent is flatly spread on the bottommost layer and the topmost layer in the carburizing box, the part materials are in the middle, the carburizing agent is flatly spread on the spacing layer between the two part materials, and the inner side of the upper end of the carburizing box is provided with a baffle in sliding connection.

After adopting the structure, the invention has the following advantages: according to the invention, the stirring device is adopted to rotationally stir the mixed liquid of the carburizing agent, the stirring arm and the stirring spoon rotate to severely shake the mixed liquid of the carburizing agent in the stirring box, so that the mixed liquid of the carburizing agent is more uniformly mixed, and meanwhile, the mixed liquid of the carburizing agent is conveyed into the carburizing box through the connecting pipe and then the carburizing agent and the part materials are tiled according to requirements, so that the structure is simple, the operation is convenient, and the working efficiency can be improved.

As an improvement, the thickness of the carburizing agent at the bottommost layer and the topmost layer in the carburizing box is 40-60mm, and the thickness of the carburizing agent at the spacing layer between two parts is 20-35 mm.

As the improvement, when the carburizing agent, the part materials and the baffle are arranged in the carburizing box, the outer side of the carburizing box is coated with a layer of refractory clay mud, the refractory clay mud is coated to prevent carbon gas in the carburizing box from overflowing, and meanwhile, outside air cannot enter the inner side of the carburizing box.

As an improvement, the upper end of the stirring box is provided with a feeding hole oppositely.

As an improvement, the connecting pipe is of an inclined downward structure, and a switch valve is arranged on the outer side of the connecting pipe.

As an improvement, a pull handle is arranged on one side of the carburizing box, which is far away from the high-temperature furnace.

As an improvement, the material of the carburizing box is a heat-resistant steel plate, and the thickness of the heat-resistant steel plate is 4-12 mm.

Drawings

FIG. 1 is a schematic view showing the structure of a carbonizing apparatus for satellite manufacturing materials according to the present invention.

Fig. 2 is a right side view of a material carbonizing apparatus for satellite manufacturing according to the present invention.

FIG. 3 is a schematic plan view of a carburizing agent and a part material in a material carbonizing apparatus for satellite manufacturing according to the present invention.

As shown in the figure: 1. a high temperature furnace; 1.1, supporting legs; 1.2, opening and closing a door; 2. a first transverse plate; 3. a transverse plate II; 4. a stirring device; 4.1, driving a motor; 4.11, a rotating shaft; 4.2, a stirring box; 4.3, a stirring arm; 4.31, a stirring spoon; 4.4, a discharge hole; 4.6, a feed inlet; 5. a connecting pipe; 6. a carburizing box; 6.1, a baffle plate; 6.2, pulling the handle; 7. a carburizing agent; 8. and (5) part materials.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

With reference to the attached drawings 1-3, the material carbonization treatment device for satellite manufacturing comprises a high-temperature furnace 1, wherein the bottom of the high-temperature furnace 1 is relatively provided with a supporting leg 1.1, a switch door 1.2 connected by a hinge device is arranged inside one side of the high-temperature furnace 1, a transverse plate I2 is arranged on one side of the high-temperature furnace 1, a transverse plate II 3 is arranged at the top of the high-temperature furnace 1, a stirring device 4 is arranged at the upper end of the transverse plate II 3, the stirring device 4 comprises a driving motor 4.1 arranged at the upper end of the transverse plate II 3, a stirring box 4.2 is arranged on one side of the driving motor 4.1, a rotating shaft 4.11 is arranged at the output end of the driving motor 4.1, the rotating shaft 4.11 extends to the inner side of the stirring box, stirring arms 4.3 are uniformly and alternately arranged on the outer side of the rotating shaft 4.11, a stirring scoop 4.31 is arranged at one end of the stirring arm 4.3 far away from the rotating shaft 4.11, a discharge port 4.4 is arranged at the bottom of the stirring box 2, and a transverse plate 4.4 penetrates through the discharge port, one side of discharge gate 4.4 keeping away from agitator tank 4.2 be equipped with connecting pipe 5, diaphragm one 2 on be equipped with carburizing box 6, carburizing box 6 in be equipped with multilayer carburizing agent 7 and part material 8, carburizing agent 7 and the part material 8 mounting means in carburizing box 6 be: the carburizing agent 7 is flatly laid on the bottommost layer and the topmost layer in the carburizing box 6, the part materials 8 are in the middle, the carburizing agent 7 is flatly laid on the spacing layer between the two part materials 8, and a baffle 6.1 in sliding connection is arranged on the inner side of the upper end of the carburizing box 6.

The thickness of the carburizing agent 7 at the bottommost layer and the topmost layer in the carburizing box 6 is 40-60mm, and the thickness of the carburizing agent 7 at the spacing layer between the two part materials 8 is 20-35 mm.

When the carburizing agent 7, the part material 8 and the baffle 6.1 are arranged in the carburizing box 6, a layer of refractory clay mud is smeared on the outer side of the carburizing box 6.

The upper end of agitator tank 4.2 be equipped with feed inlet 4.6 relatively, mix from feed inlet 4.6 and throw into 4.2 in the agitator tank the penetrant with gluing the gluing agent, the carburizer 7 is formed by the penetrant with gluing the gluing agent mixture, driving motor 4.1 work, drive axis of rotation 4.11 in rotatory agitator tank 4.2 internal rotation, drive rabbling arm 4.3 and stirring spoon 4.31 simultaneously and to the rotatory stirring of the mixture of carburizer 7.

The connecting pipe 5 is of an inclined downward structure, and a switch valve is arranged on the outer side of the connecting pipe 5.

And a pull handle 6.2 is arranged on one side of the carburizing box 6, which is far away from the high-temperature furnace 1.

The carburizing box 6 is made of heat-resistant steel plates, the thickness of each heat-resistant steel plate is 4-12mm, and the carburizing method is implemented specifically as follows: the carburizing box 6 can also be made of a low-carbon steel plate, one side of the carburizing box 6 is provided with a sliding groove, and the baffle 6.1 can seal the carburizing box 6 through the sliding groove.

The working principle of the invention is as follows: firstly, open the switch door, the workman takes out the carburizing box from the high temperature furnace through pulling the handle, the carburizing agent stirs in agitating unit internal rotation, the baffle is torn down, then through the ooff valve, make the carburizing agent in the agitator tank flow into the carburizing box through the connecting pipe and tile, then put the part material in the carburizing agent top, operate in proper order, after finishing, the ooff valve is closed, the spout at the carburizing box is installed to the baffle, scribble one deck fire-resistant clay mud in the outside of carburizing box, then push the carburizing box into the high temperature furnace and carry out 800 and complement 900 ℃ high temperature baking, make the carburizing agent to the part material carbonization.

The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.

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