Oxidation furnace capable of improving energy utilization rate

文档序号:186907 发布日期:2021-11-02 浏览:46次 中文

阅读说明:本技术 一种提高能源利用率的氧化炉 (Oxidation furnace capable of improving energy utilization rate ) 是由 王方正 曾义海 张敏 于 2021-07-29 设计创作,主要内容包括:本发明公开了一种提高能源利用率的氧化炉,包括底座、蓄热氧化炉本体、引风机、引风管、排风管、组合式烟囱和蓄电池,底座的上方固定有蓄热氧化炉本体、引风机、组合式烟囱和蓄电池,蓄热氧化炉本体的内部设有电磁切换阀,蓄热氧化炉本体的出风管经引风管与引风机的输入端连通,引风机的输出端经排风管与组合式烟囱连通,排风管中嵌入安装有若干半导体温差发电片,电磁切换阀、半导体温差发电片各自经线路与蓄电池连接。本发明通过在排风管中增设半导体温差发电片,能够对烟气热量进行回收发电使用,不仅进一步提高能源利用率,也降低了热污染。(The invention discloses an oxidation furnace for improving the energy utilization rate, which comprises a base, a heat storage oxidation furnace body, an induced draft fan, an induced draft pipe, an exhaust pipe, a combined chimney and a storage battery, wherein the heat storage oxidation furnace body, the induced draft fan, the combined chimney and the storage battery are fixed above the base, an electromagnetic switching valve is arranged inside the heat storage oxidation furnace body, an air outlet pipe of the heat storage oxidation furnace body is communicated with the input end of the induced draft fan through the induced draft pipe, the output end of the induced draft fan is communicated with the combined chimney through the exhaust pipe, a plurality of semiconductor temperature difference power generation sheets are embedded in the exhaust pipe, and the electromagnetic switching valve and the semiconductor temperature difference power generation sheets are respectively connected with the storage battery through circuits. According to the invention, the semiconductor thermoelectric generation piece is additionally arranged in the exhaust pipe, so that the heat of the flue gas can be recycled for power generation, the energy utilization rate is further improved, and the thermal pollution is reduced.)

1. An oxidation furnace for improving energy utilization rate is characterized in that: including base, heat accumulation oxidation furnace body, draught fan, induced duct, exhaust pipe, combination formula chimney and battery, the top of base is fixed with heat accumulation oxidation furnace body, draught fan, combination formula chimney and battery, the inside of heat accumulation oxidation furnace body is equipped with the electromagnetic switching valve, one side of heat accumulation oxidation furnace body is equipped with the air-supply line, and the opposite side is equipped with out the tuber pipe, go out the tuber pipe through the input intercommunication of induced duct and draught fan, the output of draught fan is through exhaust pipe and combination formula chimney intercommunication, a plurality of semiconductor thermoelectric generation pieces are installed in the embedding in the exhaust pipe, the refrigerated face of semiconductor thermoelectric generation piece is located the outside, and the heated face is located the inner chamber of exhaust pipe, semiconductor thermoelectric generation piece is connected with the battery through the circuit, the battery is connected with the electromagnetic switching valve through the circuit.

2. The oxidation furnace for improving energy use according to claim 1, wherein: the combined chimney comprises a lower chimney pipe and an upper chimney pipe, wherein the lower chimney pipe is provided with an air guide port matched with an exhaust pipe, a driving impeller is arranged at the air guide port, a mounting block is fixed inside the lower chimney pipe, a driving shaft penetrates through the mounting block, the driving shaft is in transmission connection with a central shaft of the driving impeller through an umbrella-shaped steering gear set, the lower end of the driving shaft is fixedly connected with a rotating shaft of a small direct-current generator, the small direct-current generator is connected with a storage battery through a line, the upper end of the driving shaft is fixedly connected with a cleaning shaft extending into the upper chimney pipe, and a plurality of wall scraping components are fixed on the outer side of the cleaning shaft.

3. The oxidation furnace for improving energy use according to claim 2, wherein: the upper chimney pipe is fixedly inserted at the upper end of the lower chimney pipe, the lower chimney pipe is a concrete pipe formed by pouring concrete materials, and the upper chimney pipe is a stainless steel pipe.

4. The oxidation furnace for improving energy use according to claim 3, wherein: the top end of the upper chimney pipe is provided with a rain-proof cap, and the bottom of the lower chimney pipe is provided with a cleaning pipe with a blocking cover.

5. The oxidation furnace for improving energy use according to claim 2, wherein: the driving impeller comprises a mounting disc, an outer ring, a central shaft and blades, the mounting disc is fixed on the lower chimney pipe, the outer ring is limited on the mounting disc in rotation, a plurality of blades are connected between the outer ring and the central shaft located at the center of the outer ring, the blades are uniformly distributed in a circular array, a first conical gear is fixed at the outer end of the central shaft, a second conical gear is fixed in a cavity of the driving shaft located in the mounting block, and the first conical gear and the second conical gear are matched to form an umbrella-shaped steering gear set.

6. The oxidation furnace for improving energy use according to claim 2, wherein: the wall scraping component comprises a supporting block, a sliding cavity is formed in the supporting block, a supporting rod is connected in the sliding cavity in a sliding mode, a mounting plate is fixed to the outer end of the supporting rod, a pressure retaining piece is abutted to the inner end of the supporting rod, the scraping brush is installed on the outer side of the mounting plate, a connecting lug seat is fixed to the inner end of the supporting block, and the connecting lug seat is fixed to the cleaning shaft through a bolt.

7. The oxidation furnace for improving energy use according to claim 6, wherein: the pressure maintaining piece is a compression spring or a thermal expansion rubber block capable of expanding when heated.

8. The oxidation furnace for improving energy use according to claim 1, wherein: the semiconductor thermoelectric generation piece is an arc-shaped piece and is distributed in a circular array.

Technical Field

The invention relates to the technical field of environment-friendly equipment, in particular to an oxidation furnace for improving energy utilization rate.

Background

A Regenerative Thermal Oxidation (RTO) is a thermal regenerative oxidation furnace (RTO) that oxidizes Organic Substances (VOCs) in exhaust gas into corresponding carbon dioxide and water at high temperature, thereby purifying the exhaust gas and recovering the heat released during the decomposition of the exhaust gas. The RTO main structure comprises a combustion chamber, a regenerative chamber, a switching valve and the like. RTO principle of operation: organic waste gas is preheated by a regenerator, then enters an oxidation chamber, and is heated to about 800 ℃ to oxidize and decompose VOCs in the waste gas into carbon dioxide and water; the oxidized high-heat gas is subjected to heat treatment in another regenerator, and then the flue gas is discharged out of the RTO system. The process is repeated cyclically, each regenerator being switched between modes of feeding exhaust gas and discharging process gas. The switching time can be adjusted according to actual conditions. Because the waste gas contains low-concentration malodorous pollutant organic matters, the waste gas is fully oxidized and decomposed according to the oxidation chamber, the temperature of the smoke gas reaches about 800 ℃, organic components in the waste gas are oxidized and decomposed, then the high-temperature smoke gas enters another group of heat storage chambers to exchange heat with heat storage ceramic fillers, the smoke gas after heat exchange enters a spray washing tower through a draught fan to be washed, and finally the smoke gas reaches the standard and is discharged to the atmosphere through a chimney.

The regenerative oxidation furnace in the prior art has the disadvantages in the use process, and firstly, the regenerative oxidation furnace cannot recycle the heat of the flue gas discharged from a chimney again, so that the energy utilization rate cannot be further improved, and the thermal pollution is increased; secondly, the inner wall of the chimney mostly adsorbs a large amount of dust, and in order to ensure the normal use of the chimney, the inner wall of the chimney needs to be cleaned frequently and manually, so that the operation is complex.

Disclosure of Invention

The present invention is directed to overcoming the above problems in the prior art and providing an oxidation furnace with improved energy utilization.

In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:

an oxidation furnace for improving energy utilization rate, which comprises a base, a heat storage oxidation furnace body, a draught fan, an induced draft pipe, an exhaust pipe, a combined chimney and a storage battery, a heat storage oxidation furnace body, an induced draft fan, a combined chimney and a storage battery are fixed above the base, an electromagnetic switching valve is arranged in the heat-accumulating oxidation furnace body, an air inlet pipe is arranged on one side of the heat-accumulating oxidation furnace body, an air outlet pipe is arranged on the other side of the heat-accumulating oxidation furnace body, the air outlet pipe is communicated with the input end of the induced draft fan through an induced draft pipe, the output end of the induced draft fan is communicated with the combined chimney through an exhaust pipe, a plurality of semiconductor thermoelectric generation pieces are embedded in the exhaust pipe, the cooled surfaces of the semiconductor thermoelectric generation pieces are positioned at the outer side, the heated surfaces are positioned in the inner cavity of the exhaust pipe, the semiconductor temperature difference power generation piece is connected with the storage battery through a line, and the storage battery is connected with the electromagnetic switching valve through a line.

Further, in the oxidation furnace for improving the energy utilization rate, the combined chimney comprises a lower chimney tube and an upper chimney tube, the lower chimney tube is provided with an air guide port matched with the exhaust pipe, a driving impeller is installed at the air guide port, an installation block is fixed inside the lower chimney tube, a driving shaft penetrates through the installation block, the driving shaft is in transmission connection with a central shaft of the driving impeller through an umbrella-shaped steering gear set, the lower end of the driving shaft is fixedly connected with a rotating shaft of a small direct-current generator, the small direct-current generator is connected with a storage battery through a line, the upper end of the driving shaft is fixedly connected with a cleaning shaft extending into the upper chimney tube, and a plurality of wall scraping assemblies are fixed on the outer side of the cleaning shaft.

Further, in the above oxidation furnace for improving the energy utilization rate, the upper chimney pipe is inserted and fixed at the upper end of the lower chimney pipe, the lower chimney pipe is a concrete pipe cast by a concrete material, and the upper chimney pipe is a stainless steel pipe.

Further, in the oxidation furnace for improving the energy utilization rate, the top end of the upper chimney pipe is provided with a rain-shielding cap, and the bottom of the lower chimney pipe is provided with a cleaning pipe with a blocking cover.

Further, in the above oxidation furnace for improving the energy utilization rate, the driving impeller includes a mounting disc, an outer ring, a central shaft and blades, the mounting disc is fixed on the lower chimney pipe, the outer ring is rotationally limited on the mounting disc, a plurality of blades are connected between the outer ring and the central shaft located at the center of the outer ring, the blades are uniformly distributed in a circular array, a first bevel gear is fixed at the outer end of the central shaft, a second bevel gear is fixed in a cavity of the driving shaft located in the mounting block, and the first bevel gear and the second bevel gear are matched to form an umbrella-shaped steering gear set.

Further, in the above-mentioned oxidation furnace capable of improving energy utilization, the wall scraping component comprises a supporting block, a sliding cavity is formed in the supporting block, a supporting rod is connected in the sliding cavity in a sliding mode, an installation plate is fixed to the outer end of the supporting rod, a pressure maintaining piece is abutted to the inner end of the supporting rod, a scraping brush is installed on the outer side of the installation plate, a connecting lug seat is fixed to the inner end of the supporting block, and the connecting lug seat is fixed to the cleaning shaft through a bolt.

Further, in the oxidation furnace for improving the energy utilization rate, the pressure maintaining piece is a compression spring or a thermal expansion rubber block capable of expanding when heated.

Further, in the oxidation furnace for improving the energy utilization rate, the semiconductor thermoelectric generation pieces are arc-shaped pieces and are distributed in a circular array.

The invention has the beneficial effects that:

the semiconductor thermoelectric power generation device is reasonable in structural design, on one hand, the semiconductor thermoelectric power generation piece is additionally arranged in the exhaust pipe, so that the heat of the flue gas can be recycled for power generation, the energy utilization rate is further improved, and the thermal pollution is reduced; on the other hand, the combined chimney consisting of the lower chimney pipe and the upper chimney pipe is adopted, the wind power of the smoke can be used as power to carry out secondary power generation, the inner wall of the upper chimney pipe is cleaned, and the condition that the wall body is blocked by accumulated dust is effectively avoided.

Of course, it is not necessary for any one product that embodies the invention to achieve all of the above advantages simultaneously.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention as a whole;

FIG. 2 is a front view of the driving impeller of the present invention;

FIG. 3 is a side view of the driving impeller of the present invention;

FIG. 4 is a front view of the wall scraping assembly of the present invention;

FIG. 5 is a schematic top view of the wall scraping assembly of the present invention;

FIG. 6 is a schematic view showing the distribution of thermoelectric semiconductor power generation elements according to the present invention;

in the drawings, the components represented by the respective reference numerals are listed below:

1-base, 2-heat storage oxidation furnace body, 3-induced draft fan, 4-induced draft tube, 5-exhaust tube, 6-lower chimney tube, 7-upper chimney tube, 8-mounting block, 9-driving shaft, 10-small direct current generator, 11-cleaning shaft, 12-wall scraping component, 121-supporting block, 122-supporting rod, 123-mounting plate, 124-scraping brush, 125-pressure maintaining piece, 126-connecting lug seat, 127-bolt, 13-driving impeller, 131-mounting plate, 132-outer ring, 133-central shaft, 134-blade plate, 14-storage battery, 15-semiconductor thermoelectric generation sheet and 16-cleaning tube.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present embodiment is an oxidation furnace for improving energy utilization, which includes a base 1, a heat storage oxidation furnace body 2, an induced draft fan 3, an induced draft pipe 4, an exhaust pipe 5, a combined chimney and a storage battery 14. A heat storage oxidation furnace body 2, an induced draft fan 3, a combined chimney and a storage battery 14 are fixed above the base 1, and an electromagnetic switching valve is arranged in the heat storage oxidation furnace body 2 and serves as a core component for controlling the heat storage oxidation furnace body 2. One side of the regenerative thermal oxidation furnace body 2 is provided with an air inlet pipe, the other side is provided with an air outlet pipe, the air outlet pipe is communicated with the input end of an induced draft fan 3 through an induced draft pipe 4, and the output end of the induced draft fan 3 is communicated with a combined chimney through an exhaust pipe 5. A plurality of semiconductor thermoelectric generation pieces 15 are embedded in the exhaust pipe 5.

In this embodiment, the semiconductor thermoelectric generation elements 15 are arc-shaped elements and are distributed in a circular array. The cooled surface of the semiconductor thermoelectric generation sheet 15 is positioned at the outer side, and the heated surface is positioned in the inner cavity of the exhaust duct 5. The semiconductor thermoelectric generation piece 15 is connected with the storage battery 14 through a line, and the storage battery 14 is connected with the electromagnetic switching valve through a line.

In this embodiment, the combined chimney includes a lower chimney tube 6 and an upper chimney tube 7, the lower chimney tube 6 is provided with an air guiding port matched with the exhaust pipe 5, and the air guiding port is provided with a driving impeller 13. The mounting block 8 is fixed inside the chimney 6, the driving shaft 9 passes through the mounting block 8, and the driving shaft 9 is in transmission connection with the central shaft 133 of the driving impeller 13 through the bevel steering gear set. The lower end of the driving shaft 9 is fixedly connected with a rotating shaft of a small-sized direct current generator 10, and the small-sized direct current generator 10 is connected with a storage battery 14 through a line. The outer side of the small DC generator 10 is provided with a dust cover, and a top plate of the dust cover is provided with a rotary hole. The upper end part of the driving shaft 9 is fixedly connected with a cleaning shaft 11 extending into the chimney 7, and a plurality of wall scraping assemblies 12 are fixed on the outer side of the cleaning shaft 11.

In this embodiment, the upper chimney tube 7 is inserted and fixed to the upper end of the lower chimney tube 6, the lower chimney tube 6 is a concrete tube cast by concrete material, and the upper chimney tube 7 is a stainless steel tube. The top end of the upper chimney pipe 7 is provided with a rain-proof cap, and the bottom of the lower chimney pipe 6 is provided with a cleaning pipe 16 with a blocking cover.

In this embodiment, the driving impeller 13 includes a mounting plate 131, an outer ring 132, a central shaft 133, and vanes 134, the mounting plate 131 is fixed to the chimney 6, and the outer ring 132 is rotatably restrained on the mounting plate 131. A plurality of blades 134 are connected between the outer ring 132 and a central shaft 133 at the center thereof, and the blades 134 are uniformly distributed in a circular array. A first bevel gear is fixed at the outer end of the central shaft 133, a second bevel gear is fixed in the cavity of the mounting block 8 of the driving shaft 9, and the first bevel gear and the second bevel gear are matched to form a bevel steering gear set.

In this embodiment, the wall scraping assembly 12 includes a supporting block 121, a sliding cavity is formed inside the supporting block 121, a supporting rod 122 is slidably connected in the sliding cavity, a mounting plate 123 is fixed at an outer end of the supporting rod 122, a pressure retaining member 125 is abutted against an inner end of the supporting rod, and a scraping brush 124 is installed on an outer side of the mounting plate 123. The retainers 125 are compression springs or thermally expandable rubber blocks that expand when heated. The inner end of the supporting block 121 is fixed with a connecting lug seat 126, and the connecting lug seat 126 is fixed with the cleaning shaft 11 through a bolt 127.

One specific application of this embodiment is: the structure of the embodiment is reasonable, on one hand, the semiconductor thermoelectric generation piece 15 is additionally arranged in the exhaust pipe 5, so that the heat of the flue gas can be recycled for power generation, the energy utilization rate is further improved, and the thermal pollution is reduced; on the other hand, the combined chimney consisting of the lower chimney pipe 6 and the upper chimney pipe 7 is adopted, the wind power of the smoke can be used as power to carry out secondary power generation, the inner wall of the upper chimney pipe 7 is cleaned, and the condition that the wall body is blocked by accumulated dust is effectively avoided.

The preferred embodiments of the present invention disclosed above are intended to facilitate the explanation of the present invention only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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