Full-automatic laser calibration system and method

文档序号:1873786 发布日期:2021-11-23 浏览:7次 中文

阅读说明:本技术 全自动激光校准系统及方法 (Full-automatic laser calibration system and method ) 是由 徐振家 陆青戛 于 2021-08-16 设计创作,主要内容包括:本发明提供一种全自动激光校准系统,包括:第一校准组件,所述第一校准组件用于活动安装在第一模架上,校准器,安装在第二模架上,所述校准器为激光器,所述激光器安装在移动小车上,当移动小车移动的时候,激光器就会在移动小车来回活动的过程中工作,并发出激光;本发明能够实现第二模架进行全自动校准的目的,降低了人工来回调整和测量的繁琐,减少人工成本,同时提高了校准质量;所述反射板为激光反射板,用于和所述激光器相互作用,并实现激光器对其进行信息采集的目的。(The invention provides a full-automatic laser calibration system, comprising: the laser device comprises a first calibration component, a calibrator and a second mold frame, wherein the first calibration component is movably arranged on the first mold frame, the calibrator is arranged on the second mold frame, the calibrator is a laser device, the laser device is arranged on a movable trolley, and when the movable trolley moves, the laser device can work in the process of back-and-forth movement of the movable trolley and emit laser; the invention can realize the purpose of full-automatic calibration of the second die carrier, reduce the complexity of manual adjustment and measurement, reduce the labor cost and improve the calibration quality; the reflecting plate is a laser reflecting plate and is used for interacting with the laser and achieving the purpose that the laser acquires information of the laser.)

1. A fully automatic laser calibration system, comprising: a first calibration assembly for being movably mounted on a first die carrier,

and the calibrator is arranged on the second mould frame, is used for carrying out position movement according to the movement of the second mould frame and is used for mutually matching the first calibration component on the first mould frame when the position is moved.

2. The fully automatic laser calibration system of claim 1, wherein the first formwork is a mounted formwork, the second formwork is a formwork to be mounted, and the mounted formwork is used for fixing at a marking position of a construction section;

the die carrier to be installed is supported by the movable trolley and adjusted and installed in a reciprocating motion mode in the construction section.

3. The fully automatic laser calibration system according to claim 1, wherein a first calibration gap and a second calibration gap are included between the first mold frame and the second mold frame, and the first calibration gap is a gap between two adjacent side end faces of the first mold frame and the second mold frame;

the second calibration gap is a gap between two side vertical surfaces of the first mold frame and the second mold frame.

4. The fully automatic laser calibration system according to claim 3, wherein at least two sets of the first mold frame and the second mold frame are provided, and two sets of the first mold frame and the second mold frame form a mold frame set;

two equal interval is provided with a plurality of links between first die carrier or two the second die carrier, be provided with the second subassembly of calibrating on the link, the second subassembly of calibrating be used for with calibrator on the second mould is mutually supported.

5. The fully automated laser calibration system of claim 1, wherein the first calibration assembly comprises:

second movable mechanism and second alignment board, the second movable mechanism slides and sets up on first die carrier, the last top surface of second movable mechanism is provided with the second alignment board, the second alignment board is used for mutually supporting with the calibrator on the second die carrier.

6. A fully automated laser calibration system according to claim 3, wherein said second calibration assembly comprises:

the first movable mechanism reciprocates on a connecting frame between first mould frames, and the reciprocating track of the first movable mechanism is perpendicular to the reciprocating track of the second movable mechanism;

the upper portion of the first movable mechanism is provided with a first calibration plate, the first calibration plate and the center line of the connecting frame are overlapped, and the first calibration plate is used for being matched with a calibrator on the second die carrier.

7. A fully automated laser alignment system as recited in claim 3, wherein said second movable mechanism comprises: the sliding plate is of an L-shaped structure, an L-shaped opening of the L-shaped structure is arranged at the top of the first die carrier in a sliding manner,

the upper top surface of the sliding plate is provided with a positioning mechanism and a calibration seat at intervals, the calibration seat is used for installing a second calibration plate, and the positioning mechanism is used for fixing the sliding plate on the first die carrier;

the first movable mechanism includes: the lifter plate, the lifter plate is fixed at the upper surface of link, just the central line of lifter plate with the central line coincidence setting of link, the central line and two of link central line coincidence setting between the first die carrier, the top of lifter plate is used for installing first calibration board.

8. The fully automatic laser calibration system of claim 7, further comprising: the first adjusting mechanism is positioned on the upper top surface of the first mould frame or the second mould frame and is used for adjusting the position of the sliding plate above the first mould frame or the second mould frame;

the first adjustment mechanism includes: the sliding plate is matched with the sliding groove, and the sliding groove is used for enabling the sliding plate to reciprocate on the rail;

a storage box is further arranged above the first die carrier or the second die carrier, the storage box is communicated with the sliding grooves in the sliding rails, and a plurality of adjusting blocks are arranged in the storage box;

third limiting rods are symmetrically arranged on two sides of one end, close to the sliding rail, of the storage box, a through hole is formed in one end, away from the sliding rail, of the storage box, a second connecting rod is movably arranged on the through hole, one end, located on the storage box, of the second connecting rod is connected with a first push plate, one end, extending out of the storage box, of the second connecting rod is connected with a first panel, first connecting rods are arranged at two ends of the first panel respectively, and a first spring is connected between the first connecting rod and the third limiting rods;

one end of the track is a movable end, and the movable end is used for adjusting the position of the sliding plate; a fourth connecting rod is arranged at the other end of the track, one side of the fourth connecting rod, which is far away from the movable end, is fixedly connected with a third connecting rod, and the third connecting rod and the fourth connecting rod are both positioned in a sliding groove of the track to reciprocate;

one end, far away from the fourth connecting rod, of the third connecting rod is connected with a frame of a square structure, a movable groove is formed in the center of the frame, the movable groove is used for enabling a first limiting rod to reciprocate, the other end of the first limiting rod is connected with a swing rod, one end, far away from the first limiting rod, of the swing rod is connected with a second limiting rod, and the second limiting rod penetrates through and is rotatably arranged on a second die carrier; and the second limiting rod is used for connecting a driver.

9. A fully automatic laser calibration method, suitable for use in a system according to any of claims 1 to 7, comprising the steps of:

marking a position to be installed of a second formwork according to a construction drawing and the installation position of the first formwork;

erecting a second mould frame with a laser on a movable trolley, and driving the second mould frame to move in a construction section by using the movable trolley;

respectively mounting the first calibration assembly and the second calibration assembly on one side of the first mould frame close to the second mould frame one by one;

and starting the laser and the movable trolley, driving the laser to move when the movable trolley moves, and stopping the movable trolley when the laser moves if the transmitting end of the laser triggers the first calibration component or the second calibration component.

10. The fully automatic laser calibration method of claim 9,

install first calibration subassembly and second calibration subassembly respectively one by one in the one side that first die carrier 1 is close to second die carrier 2, still include:

according to a construction drawing or a construction mark, the first calibration assembly or the second calibration assembly is subjected to position adjustment through a first adjusting mechanism and a second adjusting mechanism;

after the installation position of the first calibration assembly or the second calibration assembly is limited by the first adjusting mechanism and the second adjusting mechanism, starting a limiting stopper, and performing position limitation on the first calibration assembly or the second calibration assembly by using the limiting stopper;

and finishing the work position limitation of the first calibration component or the second calibration component, and starting the moving trolley or the laser to work.

Technical Field

The invention relates to the technical field of laser calibration, in particular to a full-automatic laser calibration system and method.

Background

At present, in the building construction process, the formwork needs to be adjusted, and the formwork can meet the construction requirements after being adjusted; however, the conventional die carrier calibration is manually adjusted, the manual adjustment has the problems of low working efficiency and large calibration error, so that a mechanism for replacing manual operation to calibrate the die carrier position is lacked, and the working efficiency and the working quality are improved.

Disclosure of Invention

The invention provides a full-automatic laser calibration system and method, which are used for improving the working efficiency and the working quality and reducing the manual calibration when the position of a die carrier is adjusted.

The invention provides a full-automatic laser calibration system, comprising: a first calibration assembly for being movably mounted on a first die carrier,

and the calibrator is arranged on the second mould frame, is used for carrying out position movement according to the movement of the second mould frame and is used for mutually matching the first calibration component on the first mould frame when the position is moved.

Preferably, the first formwork is an installed formwork, the second formwork is a formwork to be installed, and the installed formwork is used for being fixed at a mark position of a construction section;

the die carrier to be installed is supported by the movable trolley and adjusted and installed in a reciprocating motion mode in the construction section.

Preferably, a first calibration gap and a second calibration gap are included between the first die carrier and the second die carrier, and the first calibration gap is a gap between two adjacent side end faces of the first die carrier and the second die carrier;

the second calibration gap is a gap between two side vertical surfaces of the first mold frame and the second mold frame.

Preferably, at least two groups of the first die frame and the second die frame are arranged, and a die frame group is formed by the first die frame and the second die frame in a group of two;

two equal interval is provided with a plurality of links between first die carrier or two the second die carrier, be provided with the second subassembly of calibrating on the link, the second subassembly of calibrating be used for with calibrator on the second mould is mutually supported.

Preferably, the first calibration assembly comprises:

second movable mechanism and second alignment board, the second movable mechanism slides and sets up on first die carrier, the last top surface of second movable mechanism is provided with the second alignment board, the second alignment board is used for mutually supporting with the calibrator on the second die carrier.

Preferably, the second calibration assembly comprises:

the first movable mechanism reciprocates on a connecting frame between first mould frames, and the reciprocating track of the first movable mechanism is perpendicular to the reciprocating track of the second movable mechanism;

the upper portion of the first movable mechanism is provided with a first calibration plate, the first calibration plate and the center line of the connecting frame are overlapped, and the first calibration plate is used for being matched with a calibrator on the second die carrier.

Preferably, the second moving mechanism includes: the sliding plate is of an L-shaped structure, an L-shaped opening of the L-shaped structure is arranged at the top of the first die carrier in a sliding manner,

the upper top surface of the sliding plate is provided with a positioning mechanism and a calibration seat at intervals, the calibration seat is used for installing a second calibration plate, and the positioning mechanism is used for fixing the sliding plate on the first die carrier;

the first movable mechanism includes: the lifter plate, the lifter plate is fixed at the upper surface of link, just the central line of lifter plate with the central line coincidence setting of link, the central line and two of link central line coincidence setting between the first die carrier, the top of lifter plate is used for installing first calibration board.

Preferably, the method further comprises the following steps: the first adjusting mechanism is positioned on the upper top surface of the first mould frame or the second mould frame and is used for adjusting the position of the sliding plate above the first mould frame or the second mould frame;

the first adjustment mechanism includes: the sliding plate is matched with the sliding groove, and the sliding groove is used for enabling the sliding plate to reciprocate on the rail;

a storage box is further arranged above the first die carrier or the second die carrier, the storage box is communicated with the sliding grooves in the sliding rails, and a plurality of adjusting blocks are arranged in the storage box;

third limiting rods are symmetrically arranged on two sides of one end, close to the sliding rail, of the storage box, a through hole is formed in one end, away from the sliding rail, of the storage box, a second connecting rod is movably arranged on the through hole, one end, located on the storage box, of the second connecting rod is connected with a first push plate, one end, extending out of the storage box, of the second connecting rod is connected with a first panel, first connecting rods are arranged at two ends of the first panel respectively, and a first spring is connected between the first connecting rod and the third limiting rods;

one end of the track is a movable end, and the movable end is used for adjusting the position of the sliding plate; a fourth connecting rod is arranged at the other end of the track, one side of the fourth connecting rod, which is far away from the movable end, is fixedly connected with a third connecting rod, and the third connecting rod and the fourth connecting rod are both positioned in a sliding groove of the track to reciprocate;

one end, far away from the fourth connecting rod, of the third connecting rod is connected with a frame of a square structure, a movable groove is formed in the center of the frame, the movable groove is used for enabling a first limiting rod to reciprocate, the other end of the first limiting rod is connected with a swing rod, one end, far away from the first limiting rod, of the swing rod is connected with a second limiting rod, and the second limiting rod penetrates through and is rotatably arranged on a second die carrier; and the second limiting rod is used for connecting a driver.

Preferably, still be provided with second adjustment mechanism on the second die carrier, the second die carrier is bailey frame structure, second adjustment mechanism is located one of them side of second die carrier top steel pipe, second adjustment mechanism includes: one ends of the second hinge rod and the fourth hinge rod are respectively hinged on the side wall of the steel pipe at intervals;

the other ends of the second hinge rod and the fourth hinge rod are respectively and one-by-one rotatably connected with two ends of a fifth hinge rod, the side walls of the second hinge rod and the fourth hinge rod are also respectively and rotatably connected with one end of a third hinge rod, and the other end of the third hinge rod is rotatably connected to an eighth hinge rod at intervals;

one end, far away from the third hinge rod, of the eighth hinge rod is connected with a second push plate, the upper surface of the second push plate is provided with a push block, and the push block penetrates through the sliding groove of the rail and is used for shifting the sliding plate in the sliding groove of the rail;

the outer side wall of one of the third hinge rods is provided with a sliding sleeve, the sliding sleeve is used for the sixth hinge rod to reciprocate, and the other end of the sixth hinge rod is rotatably hinged to the hinge ends of the second hinge rod and the fifth hinge rod;

one end, far away from the fifth hinged rod, of the sixth hinged rod is used for extending into the sliding groove of the sliding rail and limiting the position of the adjusting block in the sliding groove;

one side of the fourth hinge rod, which is far away from the second hinge rod, is provided with an eighth connecting rod, the other end of the eighth connecting rod is connected with one end of a ninth connecting rod, the other end of the ninth connecting rod is used for connecting a seventh connecting rod, and the seventh connecting rod is connected with a limiter.

Preferably, the stopper is used for limiting the position of a limiting disc, and the limiting disc is used for connecting the sliding plate and is used for reciprocating the sliding plate on a sliding groove of the sliding rail;

the limiting device comprises a shifting rod, one end of the shifting rod is connected with a seventh connecting rod, the other end of the shifting rod is connected with a ninth hinged rod through a connecting rod, the ninth hinged rod and the connecting rod are vertically arranged, and the vertical ends of the ninth hinged rod and the connecting rod are rotatably connected to a sixth connecting rod;

the other end of the sixth connecting rod is fixed on a fifth connecting rod, two ends of the fifth connecting rod are respectively fixedly connected to fixing columns, a connecting plate is arranged between the two fixing columns in a sliding mode, the connecting plate is located above the track at intervals, a limiting plate of an L structure is fixedly connected to the connecting plate, the limiting plate and the connecting plate form a U-shaped structure together, and the opening end of the U-shaped structure faces towards the fixing columns;

a positioning rod is arranged at one end, away from the fixing column, of the limiting plate and used for clamping a limiting hole of the limiting plate;

the outer side surface of the limiting plate is rotatably connected with a tenth hinge rod, and the other end of the tenth hinge rod is rotatably connected with a ninth hinge rod;

and U-shaped frames are further arranged on two sides of the fixed column, the other ends of the U-shaped frames are respectively connected with two sides of the eighth hinge rod, and one side of the limiting disc is connected with the sliding plate through a connecting block.

The invention also provides a full-automatic laser calibration method which is suitable for the system and comprises the following steps:

marking a position to be installed of a second formwork according to a construction drawing and the installation position of the first formwork;

erecting a second mould frame with a laser on a movable trolley, and driving the second mould frame to move in a construction section by using the movable trolley;

respectively mounting the first calibration assembly and the second calibration assembly on one side of the first mould frame close to the second mould frame one by one;

and starting the laser and the movable trolley, driving the laser to move when the movable trolley moves, and stopping the movable trolley when the laser moves if the transmitting end of the laser triggers the first calibration component or the second calibration component.

According to the invention, the calibrator is a laser which is arranged on the movable trolley, and when the movable trolley moves, the laser can work in the process of back-and-forth movement of the movable trolley and emit laser; the first calibration assembly and the second calibration assembly are respectively provided with a reflecting plate, the reflecting plates are used for reflecting laser emitted by the laser and enabling the laser to receive reflected light, if the laser receives the reflected light, the position calibration of the second die carrier is successful, at the moment, the position adjustment of the second die carrier is stopped, namely, the movement of the movable trolley is stopped, so that the aim of full-automatic calibration is fulfilled, the complexity of manual back-and-forth adjustment and measurement is reduced, the labor cost is reduced, and the calibration quality is improved; the reflecting plate is a laser reflecting plate and is used for interacting with the laser and achieving the purpose that the laser acquires information of the laser.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.

The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of a second calibrated gap configuration according to the present invention;

FIG. 3 is a schematic view of a first alignment assembly according to the present invention;

FIG. 4 is a schematic view of the laser and the mobile cart of the present invention;

FIG. 5 is a schematic structural diagram of a first adjusting mechanism of the present invention;

FIG. 6 is a schematic view of the first and second stop levers of the present invention;

FIG. 7 is a schematic view of a second adjustment mechanism of the present invention;

FIG. 8 is a schematic view of a push block structure according to the present invention;

FIG. 9 is a schematic view of the stopper of the present invention;

FIG. 10 is a schematic view of a fixing post connection structure according to the present invention;

FIG. 11 is a schematic view of the laser installation position structure of the present invention;

wherein, 1-a first mould frame, 2-a second mould frame, 3-a connecting frame, 4-a first movable mechanism, 5-a first calibration plate, 6-a second movable mechanism, 7-a second calibration plate, 8-a first calibration gap, 9-a second calibration gap, 10-a sliding plate, 11-a positioning mechanism, 12-a calibration seat,

13-a first spring, 14-a first connecting rod, 15-a first panel, 16-a second connecting rod, 17-a storage box, 18-a first push plate, 19-a first limiting rod, 20-a second limiting rod, 21-a swing rod, 22-a movable groove, 23-a third connecting rod, 24-a fourth connecting rod, 25-an adjusting block, 26-a third limiting rod, 27-a track and 28-a sliding groove,

29-a steel pipe, 30-a second hinged rod, 31-a third hinged rod, 32-a fourth hinged rod, 33-a fifth hinged rod, 34-a sixth hinged rod, 35-a sliding sleeve, 36-an eighth hinged rod, 37-a second push plate, 38-a ninth hinged rod, 39-a fifth connecting rod, 40-a sixth connecting rod, 41-a fixed column, 42-a connecting plate, 43-a tenth hinged rod, 44-a limiting plate, 45-a driving lever, 46-a positioning rod, 47-a limiting plate,

48-moving trolley, 49-laser, 50-wheel, 51-seventh connecting rod, 52-eighth connecting rod, 53-ninth connecting rod, 54-push block, 55-U-shaped frame and 56-slide bar.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

According to fig. 1-11, an embodiment of the present invention provides a fully automatic laser calibration system, including: a first calibrating component for movably mounting on the first formwork 1,

and a calibrator installed on the second mold frame 2, for performing a position shift according to the shift of the second mold frame 2, and for interworking the first calibration assembly on the first mold frame 1 when the position shift is performed.

In the invention, the calibrator is a laser 49, the laser 49 is arranged on the moving trolley 48, and when the moving trolley 48 moves, the laser 49 works in the process that the moving trolley 48 moves back and forth and emits laser; the first calibration assembly and the second calibration assembly are respectively provided with a reflecting plate, the reflecting plates are used for reflecting laser emitted by the laser 49 and enabling the laser 49 to receive the reflected light, if the laser 49 receives the reflected light, the position calibration of the second die carrier 2 is successful, at the moment, the position adjustment of the second die carrier 2 is stopped, namely, the movement of the movable trolley 48 is stopped, so that the aim of full-automatic calibration is fulfilled, the complexity of manual back-and-forth adjustment and measurement is reduced, the labor cost is reduced, and the calibration quality is improved; the reflecting plate is a laser reflecting plate and is used for interacting with the laser 49 and achieving the purpose that the laser 49 collects information.

Specifically, taking the construction section of the siegan silk road as an example, as shown in fig. 1 to 11, when constructing, firstly, a digging machine is used for digging a foundation trench for the construction section, after the foundation trench is dug, firstly, a foundation is poured in the foundation trench, and after the foundation is poured; positioning a construction position of a vertical wall according to a construction drawing, and positioning the installation position of a first formwork at the construction position of the vertical wall; after the construction position is located, hoisting a movable trolley 48 to a construction section by using a crane, debugging the movable trolley to be capable of normally moving in the construction section, hoisting a first formwork to the movable trolley, and respectively installing two first formworks on the located construction position by using the movable trolley; the first die carrier is removed from the movable trolley; hoisting the second die carrier to the movable trolley by using a crane; at the moment, because the first die carrier is installed, the reflecting plate arranged on the first die carrier can be convenient for the laser on the movable trolley to be mutually matched, so that the aim of adjusting the position of the movable trolley by mutually matching the laser and the reflecting plate is fulfilled; in the construction section, the laser calibration mode is used for carrying out alignment on the installation position of the second formwork, so that the construction efficiency is greatly improved; in the traditional construction, the second formwork is hoisted to a construction section through a paying-off machine and a hoisting machine, and position calibration is carried out manually, so that the calibration precision is low, the surface of a constructed vertical wall is uneven, and the repair rate is high; the calibration of the second die carrier is carried out by the invention, so that the full-automatic calibration can be realized without manual construction, the calibration precision can reach + -5mm, the surface of the constructed vertical wall tends to be smooth, the construction requirement is met, and the repair rate is effectively reduced.

According to fig. 1-11, in one embodiment, the first formwork 1 is a mounted formwork, the second formwork 2 is a formwork to be mounted, and the mounted formwork is used for fixing at a mark position of a construction section; the formwork to be installed is supported by a travelling car 48 and adjusted and installed in a reciprocating motion in a construction section.

A first calibration gap 8 and a second calibration gap 9 are arranged between the first die carrier 1 and the second die carrier 2, and the first calibration gap 8 is a gap between two adjacent side end faces of the first die carrier 1 and the second die carrier 2; the second alignment gap 9 is a gap between two side faces of the first mold frame 1 and the second mold frame 2.

In this embodiment, the first calibration gap 8 is used for limiting the distance between the first formwork 1 and the second formwork 2, so that the distance between the first formwork 1 and the second formwork 2 is kept in a standard gap for concrete pouring, and the condition of slurry leakage in the concrete pouring process caused by too small gap is reduced; the condition that the die is connected or stuck when the concrete pouring is finished due to the too close clearance is reduced; the second calibration gap 9 is used for achieving that the surface between the two adjacent first die carriers 1 and the surface between the two adjacent second die carriers 2 are as smooth as possible, so that after pouring is finished, the flatness of the vertical surface of the pouring body is good, and the condition that the vertical surface of the pouring body is not flat due to the fact that the distance between the two adjacent die carriers is too large is reduced.

In addition, the construction section comprises a constructed marking position and a marking position to be constructed in the construction process, and the first formwork 1 is arranged at the constructed marking position of the construction section; the second formwork 2 is positioned at a mark position to be constructed of the construction section; therefore, the corresponding die frames and the construction standards of the corresponding die frames can be distinguished according to the constructed and to-be-constructed die frames in the construction process.

Wheels 50 are arranged below the movable trolley 48, and the wheels 50 are used for enabling the movable trolley 48 to conveniently move back and forth in a construction section, so that the purpose that the second die carrier 2 can move back and forth is achieved, and the purpose of position adjustment is further achieved.

According to fig. 1-11, in one embodiment, at least two sets of the first mold frame 1 and the second mold frame are arranged, and two sets of the first mold frame and the second mold frame form a mold frame set; two first die carrier 1 or two equal interval is provided with a plurality of link 3 between the second die carrier 2, be provided with the second subassembly of calibrating on the link 3, the second subassembly of calibrating be used for with calibrator on the second mould is mutually supported.

The first calibration assembly includes: second moving mechanism 6 and second alignment board 7, second moving mechanism 6 slides and sets up on first die carrier 1, the last top surface of second moving mechanism 6 is provided with second alignment board 7, second alignment board 7 is used for mutually supporting with the calibrator on the second die carrier 2.

In this embodiment, the first calibration component is mainly used for calibrating the second calibration gap 9 between the first formwork 1 and the second formwork 2, and when in use, the second formwork 2 is borne above the moving trolley 48 and drives the second formwork 2 to reciprocate at the mark position to be constructed, so that the purpose of adjusting the distance between the vertical surface of the second formwork 2 and the vertical surface of the first formwork 1 is achieved. Thereby enabling the debugging of the second calibration gap 9;

the laser 49 can be arranged on the movable trolley 48, when the laser 49 is arranged, the laser 49 is firstly moved on the movable trolley 48, the laser 49 moves to one side, at the moment, the movable trolley 48 is started, so that the movable trolley 48 drives the second formwork 2 to move back and forth at the marking position to be constructed, and the moving range of the second formwork 2 is vertical to the moving direction of the movable trolley 48; in the process that the second die carrier 2 moves back and forth, the laser 49 which is turned on is utilized to carry out laser irradiation on the second calibration plate 7 on the first calibration component, and the second calibration plate 7 is a laser reflection plate; if the laser 49 acquires the laser reflection information of the second calibration plate 7, it indicates that the adjustment of the vertical surface distance between the second mold frame 2 and the first mold frame 1 is completed, or the calibration is completed. At this point, the position of the laser 49 can be readjusted, i.e., the laser 49 is adjusted to the center position of the moving cart 48, and the center position is used to calibrate or adjust the first calibration gap 8 of the second calibration assembly.

Two lasers 49 may also be installed, one 49 being directly calibrated to the first calibration assembly and the other 49 being used to calibrate to the second calibration assembly; thereby reducing the instances where one laser 49 is active back and forth during use.

In one embodiment, the second calibration component comprises: the device comprises a first movable mechanism 4 and a first calibration plate 5, wherein the first movable mechanism 4 is arranged on a connecting frame 3 between first die carriers 1 in a reciprocating motion manner, and the reciprocating motion track of the first movable mechanism 4 and the reciprocating motion track of a second movable mechanism 6 are arranged perpendicularly to each other; the upper side of the first movable mechanism 4 is provided with a first calibration plate 5, the first calibration plate 5 is superposed with the central line of the connecting frame 3, and the first calibration plate 5 is used for being matched with a calibrator on the second die carrier 2.

In this embodiment, the second calibration assembly can move back and forth on the connecting frame 3, and the moving track of the second calibration assembly is consistent with the building extension line of the first formwork 1 and the second formwork 2; that is, if the construction section is linearly extended, the movement of the second calibration assembly is left-right on fig. 1; the back and forth movement of the second calibration assembly can increase the working gap between the laser 49 and the first calibration plate 5, thereby reducing the occurrence of larger errors in data feedback due to longer working gaps. The second calibration assembly can realize laser reflection by using the first calibration plate 5 and the laser 49, thereby realizing the distance calibration of the central line and realizing the purposes of adjusting and calibrating the distance between the first die carrier 1 and the second die carrier 2. The construction standard of first die carrier 1 and second mould has effectually been improved, reduces first die carrier 1 and second die carrier 2 and leads to the condition of doing over again because of the interval can not satisfy the construction standard in the work progress.

In one embodiment, the second movable mechanism 6 includes: the sliding plate 10 is of an L-shaped structure, an L-shaped opening of the L-shaped structure is slidably arranged at the top of the first die carrier 1, a positioning mechanism 11 and a calibration base 12 are arranged on the upper top surface of the sliding plate 10 at intervals, the calibration base 12 is used for installing a second calibration plate 7, and the positioning mechanism 11 is used for fixing the sliding plate 10 on the first die carrier 1; the first movable mechanism 4 includes: the lifter plate, the lifter plate is fixed at the upper surface of link 3, just the central line of lifter plate with the central line coincidence setting of link 3, the central line of link 3 and two central line coincidence setting between the first die carrier 1, the top of lifter plate is used for installing first calibration board 5.

In this embodiment, a plurality of mounting holes are arranged at intervals on the first formwork 1, and a slide rail for slidably connecting the slide plates 10 is arranged on the first formwork 1, in an actual construction process, the formwork at the starting point is firstly built, and concrete pouring is performed on the formwork at the starting point after building, so that the first formwork 1 is formed; then, continuously building a second formwork 2 on one side of the first formwork 1 close to the extending direction of the construction section; by analogy, all the formwork after concrete pouring can be regarded as a first formwork 1, all the formwork needing to be newly built can be regarded as a second formwork 2, and the purpose of alternate construction is realized in a reciprocating manner;

therefore, in the construction process, the second movable mechanism 6 can be moved to the second formwork 2 on the first formwork 1, so that the purpose of position movement is achieved, and the purpose of conveniently adjusting the position of the second calibration plate 7 to be moved by the second movable mechanism 6 on the first formwork 1 is further facilitated;

and, through utilizing first movable establishment 4, realize adjusting the height of first calibration board 5 from top to bottom, be convenient for when the construction section appears the height unevenness, can make the mutual reflection of first calibration board 5 and laser instrument 49 be in normal application range, reduced because of first calibration board 5 too high or the condition that can't normally carry out reflection work with laser instrument 49 excessively low.

In one embodiment, further comprising: a first adjusting mechanism, which is located on the top surface of the first mold frame 1 or the second mold frame 2 and is used for adjusting the position of the sliding plate 10 above the first mold frame 1 or the second mold frame 2;

the first adjustment mechanism includes: a rail, wherein a sliding groove 28 is arranged on the rail, and the sliding groove 28 is used for being matched with the sliding plate 10 and enabling the sliding plate 10 to reciprocate on the rail;

a storage box 17 is further arranged above the first mold frame 1 or the second mold frame 2, the storage box 17 is communicated with a sliding groove 28 on the sliding rail, and a plurality of adjusting blocks 25 are arranged in the storage box 17;

third limiting rods 2726 are symmetrically arranged on two sides of one end, close to the sliding rail, of the storage box 17, a through hole is formed in one end, far away from the sliding rail, of the storage box 17, a second connecting rod 16 is movably arranged on the through hole, one end, located on the storage box 17, of the second connecting rod 16 is connected with a first push plate 18, one end, extending out of the storage box 17, of the second connecting rod 16 is connected with a first panel 15, first connecting rods 14 are respectively arranged at two ends of the first panel 15, and a first spring 13 is connected between the first connecting rod 14 and the third limiting rods 2726;

one end of the rail is a movable end, and the movable end is used for adjusting the position of the sliding plate 10; a fourth connecting rod 24 is arranged at the other end of the track, a third connecting rod 23 is fixedly connected to one side of the fourth connecting rod 24, which is far away from the movable end, and the third connecting rod 23 and the fourth connecting rod 24 are both positioned in a sliding groove 28 of the track to reciprocate;

one end of the third connecting rod 23, which is far away from the fourth connecting rod 24, is connected with a frame of a square structure, a movable groove 22 is formed in the center of the frame, the movable groove 22 is used for reciprocating motion of the first limiting rod 19, the other end of the first limiting rod 19 is connected with a swing rod 21, one end, which is far away from the first limiting rod 19, of the swing rod 21 is connected with a second limiting rod 20, and the second limiting rod 20 penetrates through and is rotatably arranged on the second die carrier 2; and the second limit rod 20 is used for connecting a driver.

In this embodiment, the driver connected to the second limiting rod 20 is a motor, the rotating end of the motor is used for driving the second limiting rod 20 to rotate, the second limiting rod 20 rotates to drive the swing rod 21 to swing, the swing rod 21 swings to drive the first limiting rod 19 to move in the movable groove 22 of the frame, and further drives the frame to move, so that the frame drives the third connecting rod 23 and the fourth connecting rod 24 to move; once the third link 23 and the fourth link 24 are separated from the open ends of the storage box 17 and the track during the movement, the adjusting block 25 in the storage box 17 slides into the slide groove 28 of the track from the storage box 17; since the third link 23 and the fourth link 24 reciprocate in the slide groove 28, the adjusting block 25 is pushed from right to left in fig. 5 by the third link 23 and the fourth link 24; the sliding plate 10 movably arranged in the sliding groove 28 is pushed, so that the position of the sliding plate 10 is adjusted;

furthermore, in order to better eject the adjusting block 25, the first push plate 18 arranged on the storage box 17 can push the adjusting block 25 into the chute 28 from the storage box 17 at intervals; when the third connecting rod 23 and the fourth connecting rod 24 are used for adjusting the adjusting block 25, the fourth connecting rod 24 pushes away the adjusting block 25 between the storage box 17 and the track; when the fourth link 24 continues to move rightwards along with the movement of the third link 23 and leaves the communication part between the storage box 17 and the track, the other end of the second link 16 connected with the first push plate 18 is contracted by the spring connected with the first link 14 and the first panel 15, and the first push plate 18 is further pushed, so that the first push plate 18 carries the adjusting block 25 in the storage box 17 to move towards the communication part between the storage box 17 and the track, thereby realizing the removal of the plurality of adjusting blocks 25 from the storage box 17, and realizing the pushing of the slide bar 56 of the slide plate 10 in the slide groove 28 by the plurality of adjusting blocks 25 discharged from the storage box 17, thereby realizing the purpose of adjusting the position of the slide plate 10 in the slide groove 28.

In one embodiment, a second adjusting mechanism is further disposed on the second mold frame 2, the second mold frame 2 is of a bailey frame structure, the second adjusting mechanism is located on one side surface of the steel pipe 29 above the second mold frame 2, and the second adjusting mechanism includes: the second hinge rod 30 and the fourth hinge rod 32, wherein one ends of the second hinge rod 30 and the fourth hinge rod 32 are respectively hinged on the side wall of the steel pipe 29 at intervals;

the other ends of the second hinge rod 30 and the fourth hinge rod 32 are respectively and one-by-one rotatably connected with two ends of a fifth hinge rod 33, the side walls of the second hinge rod 30 and the fourth hinge rod 32 are also respectively and rotatably connected with one end of a third hinge rod 31, and the other end of the third hinge rod 31 is rotatably connected to an eighth hinge rod 36 at intervals;

one end of the eighth hinge rod 36, which is far away from the third hinge rod 31, is connected to a second push plate 37, and a push block 54 is arranged on the upper surface of the second push plate 37, and the push block 54 passes through the slide groove 28 of the rail and is used for shifting the slide plate 10 in the slide groove 28 of the rail;

the outer side wall of one of the third hinge rods 31 is provided with a sliding sleeve 35, the sliding sleeve 35 is used for the reciprocating motion of a sixth hinge rod 34, and the other end of the sixth hinge rod 34 is rotatably hinged at the hinged ends of the second hinge rod 30 and the fifth hinge rod 33;

one end of the sixth hinge rod 34, which is far away from the fifth hinge rod 33, is used for extending into the slide groove 28 of the slide rail and limiting the position of the adjusting block 25 in the slide groove 28;

an eighth connecting rod 52 is arranged on one side of the fourth hinge rod 32, which is far away from the second hinge rod 30, the other end of the eighth connecting rod 52 is connected with one end of a ninth connecting rod 53, the other end of the ninth connecting rod 53 is used for connecting a seventh connecting rod 51, and the seventh connecting rod 51 is connected with a limiter.

When the first adjusting mechanism is in the adjusting process, the end of the sliding plate 10 far away from the first adjusting mechanism cannot be limited, so that the sliding plate 10 cannot be well fixed, and the laser 49 can be misaligned when working with the second calibration plate 7 on the sliding plate 10; for this reason, the second adjusting mechanism is provided to firstly determine the specific working position of the sliding plate 10, and secondly to define the specific working position, so as to reduce the shaking of the sliding plate 10.

During specific work, the second hinged rod 30 and the fourth hinged rod 32 are both connected with a motor, and the motor can drive the second hinged rod 30 and the fourth hinged rod 32 to swing after being started, so that the fifth hinged rod 33 can further swing; and the second hinge rod 30 and the fourth hinge rod 32 respectively drive the third hinge rod 31 connected with each other to swing, the third hinge rod 31 drives the eighth hinge rod 36 to move when swinging, the eighth hinge rod 36 drives the second push plate 37 to move below the slide groove 28 when moving, so as to drive the push block 54 on the upper surface of the second push plate 37 to move, the push block 54 pushes the slide bar 56 of the slide plate 10 in the slide groove 28 after moving, and further, the purpose of limiting the position of the slide bar 56 through the first adjusting mechanism and the second adjusting mechanism is realized according to the pushing.

In addition, the sliding strip 56 is a conductor, the push block 54 and the adjusting block 25 are both conductors, a power supply and an indicator light are embedded in the frame, and when the sliding strip 56 is clamped by the first adjusting mechanism and the second adjusting mechanism, the push block 54, the adjusting block 25, the third connecting rod 23 and the fourth connecting rod 24 are all communicated with the indicator light through electric conduction performance, so that the purpose of prompting that the position of the sliding strip 56 is firmly limited when the indicator light is on is achieved.

In one embodiment, the position limiter is used for limiting the position of a limiting disc 47, the limiting disc 47 is used for connecting the sliding plate 10 and is used for the sliding plate 10 to reciprocate on the sliding chute 28 of the sliding rail;

the stopper comprises a shifting lever 45, one end of the shifting lever 45 is connected with a seventh connecting rod 51, the other end of the shifting lever 45 is connected with a ninth hinged rod 38 through a connecting rod, the ninth hinged rod 38 and the connecting rod are vertically arranged, and the ninth hinged rod 38 and the vertical end of the connecting rod are rotatably connected to a sixth connecting rod 40;

the other end of the sixth connecting rod 40 is fixed on a fifth connecting rod 39, two ends of the fifth connecting rod 39 are respectively and fixedly connected to fixing columns 41, a connecting plate 42 is arranged between the two fixing columns 41 in a sliding manner, the connecting plate 42 is located above the track at intervals, a limiting plate 44 with an L-shaped structure is fixedly connected to the connecting plate 42, the limiting plate 44 and the connecting plate 42 form a U-shaped structure together, and the open end of the U-shaped structure faces the fixing columns 41;

a positioning rod 46 is arranged at one end of the limiting plate 44, which is far away from the fixing column 41, and the positioning rod 46 is used for clamping a limiting hole of a limiting disc 47;

the outer side surface of the limit plate 44 is rotatably connected with a tenth hinge rod 43, and the other end of the tenth hinge rod 43 is rotatably connected with the ninth hinge rod 38;

two sides of the fixed column 41 are further provided with a U-shaped frame 55, the other end of the U-shaped frame 55 is respectively connected with two sides of the eighth hinge rod 36, and one side of the limiting disc 47 is connected with the sliding plate 10 through a connecting block.

In this embodiment, when the first adjusting mechanism and the second adjusting mechanism position-define the sliding plate 10, the sliding plate 10 may also shake, and once shaking occurs, an error in reading information of the laser 49 may be large, which may result in inaccurate calibration information; therefore, the adjusting plate can be further fixed and limited by the arranged limiting stopper; and the adjusting plate can be adjusted and fixed on the first formwork 1 or the second formwork 2 along with the construction progress.

During specific work, firstly, the fixing column 41 can move along with the eighth hinge rod 36 according to the U-shaped frame 55;

when the eighth hinged rod 36 works, the fourth hinged rod 32 also moves, and in the movement process, the eighth connecting rod 52 and the ninth connecting rod 53 are driven to move, and further, the seventh connecting rod 51 moves through the eighth connecting rod 52 and the ninth connecting rod 53, so that the seventh connecting rod 51 drives the shift lever 45 to shift, and after the shift lever 45 shifts, the ninth hinged rod 38 is driven to swing, so that the ninth hinged rod 38 drives the tenth hinged rod 43 to move, and the connecting plate 42 between the two fixed columns 41 moves;

when the connecting plate 42 moves, the positioning rod 46 is inserted into the limiting disc 47 on one side of the sliding plate 10, so that the limiting disc 47 is firmly clamped by the positioning rod 46, and the sliding plate 10 is further limited by the limiting disc 47.

The invention also provides a full-automatic laser calibration method which is suitable for the system and comprises the following steps:

marking the position to be installed of the second formwork 2 according to the construction drawing and the installation position of the first formwork 1;

erecting the second formwork 2 with the laser 49 on a movable trolley 48, and driving the second formwork 2 to move in a construction section by using the movable trolley 48;

respectively installing a first calibration assembly and a second calibration assembly on one side of the first mould frame 1 close to the second mould frame 2 one by one;

and starting the laser 49 and the moving trolley 48, carrying the laser 49 to move when the moving trolley 48 moves, and stopping the moving trolley 48 when the laser 49 moves if the transmitting end of the laser 49 triggers the first calibration component or the second calibration component.

In the invention, the calibrator is a laser 49, the laser 49 is arranged on the moving trolley 48, and when the moving trolley 48 moves, the laser 49 works in the process that the moving trolley 48 moves back and forth and emits laser; the first calibration assembly and the second calibration assembly are respectively provided with a reflecting plate, the reflecting plates are used for reflecting laser emitted by the laser 49 and enabling the laser 49 to receive the reflected light, if the laser 49 receives the reflected light, the position calibration of the second die carrier 2 is successful, at the moment, the position adjustment of the second die carrier 2 is stopped, namely, the movement of the movable trolley 48 is stopped, so that the aim of full-automatic calibration is fulfilled, the complexity of manual back-and-forth adjustment and measurement is reduced, the labor cost is reduced, and the calibration quality is improved; the reflecting plate is a laser reflecting plate and is used for interacting with the laser 49 and achieving the purpose that the laser 49 collects information.

In one embodiment, the first and second calibration assemblies are installed on one side of the first mold frame 1 close to the second mold frame 2, respectively, and further include:

according to a construction drawing or a construction mark, the first calibration assembly or the second calibration assembly is subjected to position adjustment through a first adjusting mechanism and a second adjusting mechanism;

after the installation position of the first calibration assembly or the second calibration assembly is limited by the first adjusting mechanism and the second adjusting mechanism, starting a limiting stopper, and performing position limitation on the first calibration assembly or the second calibration assembly by using the limiting stopper;

and finishing the work position limitation of the first calibration component or the second calibration component, and starting the moving trolley or the laser to work.

In this embodiment, the first adjusting mechanism, the second adjusting mechanism and the stopper can limit the construction position of the sliding plate, so that the reflecting plate on the sliding plate can be safely and stably erected, and the situation that the position of the sliding plate moves due to collision in the construction process, and further, the calibration information has a large error is reduced.

It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

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