阅读说明：本技术 立磨式齿轮箱的无线监测装置及其检测方法 (Wireless monitoring device of vertical grinding type gear box and detection method thereof ) 是由 钱黎明 查朦 郭峰 陈云 季海燕 杨阳 于 2021-09-07 设计创作，主要内容包括：本发明公开了立磨式齿轮箱的无线监测装置及其检测方法,属于立磨式齿轮箱监测装置技术领域,包括工作台,所述工作台内壁的两侧设有减震器组件,所述减震器组件上安装有L型夹持座,所述L型夹持座的内侧可放置立磨式齿轮箱,启动第四调节电机带动第三调节螺纹杆运行,通过第三调节螺纹杆带动第二调节滑块进行水平调节,进而调节检测头插入至立磨式齿轮箱内的位置并通过检测头对立磨式齿轮进行检测。(The invention discloses a wireless monitoring device of a vertical mill type gear box and a detection method thereof, belonging to the technical field of vertical mill type gear box monitoring devices.)

1. Vertical grinding type gear box wireless monitoring device, its characterized in that: comprises a workbench (1), wherein shock absorber components are arranged on two sides of the inner wall of the workbench (1), an L-shaped clamping seat (8) is installed on each shock absorber component, a vertical grinding type gear box can be placed on the inner side of the L-shaped clamping seat (8), a side middle fixing plate (7) is installed at the middle part of one side of the workbench (1), a second electric lifting rod (10) is installed at the middle top part of the side middle fixing plate (7) through a bearing, a detection frame (9) is installed at the top part of the second electric lifting rod (10), a third horizontal motion driving component is arranged at the bottom part of the detection frame (9), a second adjusting slide block (40) is arranged at the bottom part of the third horizontal motion driving component, a detection head (41) is installed at the bottom part of the second adjusting slide block (40), a gear adjusting component capable of adjusting the rotation of the second electric lifting rod (10) is arranged at the bottom part of the outer side of the second electric lifting rod (10), first horizontal motion drive assembly is installed to the opposite side of workstation (1), be equipped with on the first horizontal motion drive assembly can by L type horizontal migration frame (4) that first horizontal motion drive assembly drive was adjusted, one side at L type horizontal migration frame (4) top is equipped with second horizontal drive assembly, be equipped with on the second horizontal drive assembly can be in first adjusting block (15) of second horizontal drive assembly up-motion, first electric lift rod (6) are installed to the bottom of first adjusting block (15), spacing adjusting disk (19) are installed to the output of first electric lift rod (6), the both sides of spacing adjusting disk (19) are equipped with can be in the flexible grillage subassembly of spacing adjusting disk (19) upper rotation, third electric lift rod (23) are installed to the bottom portion of interior expansion plate (18), the sucking disc subassembly is installed to the output of third electric lift pole (23), sucking disc subassembly inboard top is equipped with a regulation section of thick bamboo subassembly, just one side of a regulation section of thick bamboo subassembly is installed and is run through sucking disc subassembly lateral wall and fix L type connecting pipe (26) in flexible grillage subassembly bottom portion, the bottom of a regulation section of thick bamboo subassembly is installed and is twisted screw subassembly, the top in the regulation section of thick bamboo subassembly outside with it is equipped with screw centre gripping subassembly to twist between screw subassembly's the output tip, the air feed subassembly is installed at the top of spacing adjusting disk (19), just the air feed subassembly with sucking disc subassembly intercommunication.

2. The wireless monitoring device of the vertical mill type gearbox according to claim 1, characterized in that: the shock absorber component comprises a limiting sliding groove (45), a limiting sliding block (46), a second shock absorber (47), a first shock absorber (38) and a third shock absorber (48), the limiting sliding grooves (45) are arranged on two sides of the inner wall of the workbench (1), three groups of limiting sliding grooves (45) are arranged on the inner wall of the workbench (1) at equal intervals, a second shock absorber (47) is arranged at the bottom of the inner side of the limiting sliding groove (45), a limiting slide block (46) is arranged at the top of the second shock absorber (47), a third shock absorber (48) is arranged on the outer side of the limiting slide block (46), a first shock absorber (38) is arranged between the position, close to the limiting slide block (46), of the outer side of the third shock absorber (48) and the bottom of the workbench (1), and an L-shaped clamping seat (8) is arranged at the end part of the third shock absorber (48).

3. The wireless monitoring device of the vertical mill type gearbox according to claim 2, characterized in that: the gear adjusting assembly comprises a bottom gear ring (36), an adjusting gear (44) and a fifth adjusting motor (43), the fifth adjusting motor (43) is installed on one side of the side middle fixing plate (7), the output end of the fifth adjusting motor (43) penetrates through the side middle fixing plate (7) to be installed with a rotating shaft, the adjusting gear (44) is installed at the end part of the rotating shaft, the bottom gear ring (36) is installed at the bottom of the outer side of the second electric lifting rod (10), and the bottom gear ring (36) bottom and the adjusting gear (44) are meshed with each other.

4. The wireless monitoring device of the vertical mill type gearbox according to claim 3, characterized in that: first horizontal motion drive assembly includes workstation (1), first adjusting threaded rod (12) and side fixing plate (37), side fixing plate (37) are installed the both ends department of workstation (1) one side, the outside mid-mounting of side fixing plate (37) has second adjusting motor (11), the output of second adjusting motor (11) runs through first adjusting threaded rod (12) are installed to side fixing plate (37), the other end of first adjusting threaded rod (12) is installed on corresponding side fixing plate (37), the outside meshing of first adjusting threaded rod (12) has L type horizontal migration frame (4), side U type carriage (14) is installed to one side bottom of L type horizontal migration frame (4), just the limit portion of workstation (1) inserts to side U type carriage (14) is inboard.

5. The wireless monitoring device of the vertical mill type gearbox according to claim 4, wherein: the second horizontal drive subassembly includes first accommodate motor (5) and second accommodate threaded rod (13), first accommodate motor (5) are installed at the top in L type horizontal migration frame (4) outside, the output of first accommodate motor (5) runs through second accommodate threaded rod (13) are installed in L type horizontal migration frame (4), the outside cover of second accommodate threaded rod (13) is equipped with first adjusting block (15).

6. The wireless monitoring device of the vertical mill type gearbox according to claim 5, characterized in that: the telescopic plate frame assembly comprises a third adjusting motor (21), an outer telescopic plate (17), an inner telescopic plate (18) and an inner telescopic rod, the outer telescopic plate (17) is inserted into the two sides of the inner side of a limit adjusting disc (19), the third adjusting motor (21) is installed on the two sides of the top of the limit adjusting disc (19), the output end of the third adjusting motor (21) runs through the limit adjusting disc (19) and the top of the outer telescopic plate (17) is fixed, the inner telescopic rod is installed at the inner end part of the outer telescopic plate (17), the inner telescopic plate (18) is installed at the output end of the inner telescopic rod, and the third electric lifting rod (23) is installed at the bottom of the other end of the inner telescopic plate (18).

7. The wireless monitoring device of the vertical mill type gearbox according to claim 6, wherein: the sucking disc subassembly includes adsorption tube barrel (24), sucking disc (29) and hole (30), install adsorption tube barrel (24) on the output of third electric lift pole (23), adsorption tube barrel (24) are top seal and inner wall be double-deck hollow structure, the bottom intercommunication of adsorption tube barrel (24) has sucking disc (29), just sucking disc (29) also is double-deck bottom seal structure multiunit hole (30) have been seted up to sucking disc (29) inboard, sucking disc (29) top opening part with adsorption tube barrel (24) bottom intercommunication.

8. The wireless monitoring device of the vertical mill type gearbox according to claim 7, characterized in that: adjust barrel assembly including adjust in pole (25), adjusting spring (27), outer cavity section of thick bamboo (49) and connection fixed plate (31), L type connecting pipe (26) are installed to the one end of interior expansion plate (18) bottom, the other end of L type connecting pipe (26) runs through pole (25) are installed in the regulation in absorption tube section of thick bamboo (24), just pole (25) are located in the regulation the inside of absorption tube section of thick bamboo (24), adjusting spring (27) are installed to the bottom of pole (25) in the regulation, outer cavity section of thick bamboo (49) are installed to the bottom of adjusting spring (27), outer cavity section of thick bamboo (49) cover is established the outside of pole (25) in the regulation, connection fixed plate (31) are installed to the bottom of outer cavity section of thick bamboo (49).

9. The wireless monitoring device of the vertical mill type gearbox according to claim 8, characterized in that: screw assembly is including twisting screw motor (32) and tight screw head (33), install the screw motor (32) of twisting in the bottom of connecting fixed plate (31), screw motor (32)'s output is installed tight screw head (33), the outside of tight screw head (33) with be equipped with screw centre gripping subassembly in the regulation between pole (25).

10. The wireless monitoring device of the vertical mill type gearbox according to claim 9, characterized in that: screw centre gripping subassembly includes limit slide bar (28), ring frame (34) and rubber pad (35), limit slide bar (28) are installed to the bottom in the pole (25) outside in the regulation, just limit slide bar (28) run through connect fixed plate (31), ring frame (34) are installed to the bottom of connect fixed plate (31), the inboard of ring frame (34) is equipped with rubber pad (35), just the opening has been seted up at the middle part of rubber pad (35).

Technical Field

The invention relates to a vertical mill type gear box monitoring device, in particular to a wireless monitoring device of a vertical mill type gear box, and further relates to a vertical mill type gear box monitoring method, in particular to a wireless monitoring method of a vertical mill type gear box, and belongs to the technical field of vertical mill type gear box monitoring devices.

Background

The gear box is widely applied to wind generating sets, is often used in the wind generating sets and is an important mechanical component, and the gear box mainly has the function of transmitting power generated by a wind wheel under the action of wind power to a generator and enabling the generator to obtain corresponding rotating speed.

The speed of the wind wheel is usually very low, and the speed of the wind wheel is far less than the speed required by the generator to generate electricity, and the speed is increased by the speed increasing action of a gear pair of the gearbox, so the gearbox is also called as a speed increasing box.

The vertical mill type gear box monitoring device in the prior art is always a detection device directly installed in a vertical mill type gear box, the first continuous vibration along with the use of the vertical mill type gear box of the detection device can affect the accuracy of detection, secondly, the damage degree of the vertical mill type gear box cannot be detected, or the vertical mill type gear box detection device needs to be placed on a workbench for detection, the cover body is firstly required to be manually disassembled and manually taken by the vertical mill type gear box detection device on the workbench, secondly, the vertical mill type gear box is fixed and stiff when being fixed, in addition, the detection device is manually held in hand for detection, but manual holding is easy, in addition, hand shaking also affects the wireless monitoring device for detecting the authenticity of the vertical mill type gear box designed for this reason, and the detection method optimizes the problems.

Disclosure of Invention

The invention mainly aims to provide a wireless monitoring device of a vertical grinding type gear box and a detection method thereof, the vertical grinding type gear box is placed on the inner side of an L-shaped clamping seat, clamping and damping of the vertical grinding type gear box are realized through the cooperation of a third damper, a second damper and a first damper, a second adjusting motor is started to drive a first adjusting threaded rod to rotate, an L-shaped horizontal moving frame is further adjusted to move to a proper position through the first adjusting threaded rod, a first electric lifting rod is started to drive a limiting adjusting disc to move downwards, a third adjusting motor is started to drive an outer telescopic plate to carry out angle adjustment, an inner telescopic rod arranged in the outer telescopic plate drives an inner telescopic plate to carry out adjustment to enable a third electric lifting rod to be positioned above a screw, the first electric lifting rod is started to drive a screw screwing motor to move downwards to enable a screw head to be inserted into the screw and the screw screwing motor is started to screw out the screw, when the screw is screwed out, a screw screwing motor is enabled to move upwards to compress an outer hollow cylinder under the counterforce of the screw screwing out, when the screw screwing motor compresses the outer hollow cylinder, the screw moves upwards to be inserted into the inner side of a rubber pad to clamp the screw, a third electric lifting rod is started to drive an adsorption pipe barrel to move downwards, a sucker of the adsorption pipe barrel is attached to a vertical grinding type gear box cover plate, then an air pump is started to suck air in the adsorption pipe barrel and the sucker through a three-way pipe and a connecting hose to fix the vertical grinding type gear box cover plate, a first electric lifting rod is started to drive a limiting adjusting plate to move upwards, the vertical grinding type gear box cover plate is opened through the upward movement of the limiting adjusting plate, a second electric lifting rod is started to adjust the height of a detection head, a fifth adjusting motor is started to drive an adjusting gear to move, a bottom gear ring is driven by an adjusting gear, and the detection head is driven by the bottom gear ring to adjust the angle, and starting a fourth adjusting motor to drive a third adjusting threaded rod to operate, driving a second adjusting slide block to carry out horizontal adjustment through the third adjusting threaded rod, and then adjusting the position of the detection head inserted into the vertical grinding type gear box and detecting the vertical grinding type gear through the detection head.

The purpose of the invention can be achieved by adopting the following technical scheme:

the wireless monitoring device of the vertical grinding type gear box comprises a workbench, wherein shock absorber assemblies are arranged on two sides of the inner wall of the workbench, an L-shaped clamping seat is installed on each shock absorber assembly, the vertical grinding type gear box can be placed on the inner side of the L-shaped clamping seat, a side middle fixing plate is installed in the middle of one side of the workbench, a second electric lifting rod is installed in the middle of the top of the side middle fixing plate through a bearing, a detection frame is installed at the top of the second electric lifting rod, a third horizontal movement driving assembly is arranged at the bottom of the detection frame, a second adjusting slide block is arranged at the bottom of the third horizontal movement driving assembly, a detection head is installed at the bottom of the second adjusting slide block, a gear adjusting assembly capable of adjusting the rotation of the second electric lifting rod is arranged at the bottom of the outer side of the second electric lifting rod, and a first horizontal movement driving assembly is installed on the other side of the workbench, the device is characterized in that an L-shaped horizontal moving frame which can be driven and adjusted by the first horizontal moving driving assembly is arranged on the first horizontal moving driving assembly, a second horizontal driving assembly is arranged on one side of the top of the L-shaped horizontal moving frame, a first adjusting slider which can move on the second horizontal driving assembly is arranged on the second horizontal driving assembly, a first electric lifting rod is installed at the bottom of the first adjusting slider, a limiting adjusting disc is installed at the output end of the first electric lifting rod, telescopic grillage assemblies which can rotate on the limiting adjusting disc are arranged on two sides of the limiting adjusting disc, a third electric lifting rod is installed at the bottom end of the inner telescopic plate, a sucker assembly is installed at the output end of the third electric lifting rod, an adjusting cylinder assembly is arranged above the inner side of the sucker assembly, and an L-shaped connecting pipe which penetrates through the side wall of the sucker assembly and is fixed at the bottom end of the telescopic grillage assembly is installed on one side of the adjusting cylinder assembly, screw assembly is installed to the bottom of adjusting cylinder subassembly, the top in the adjusting cylinder subassembly outside with be equipped with screw centre gripping subassembly between screw assembly's the output tip, air feed subassembly is installed at the top of spacing adjusting disk, just air feed subassembly with sucking disc subassembly intercommunication.

Preferably, the bumper shock absorber subassembly includes spacing spout, spacing slider, second bumper shock absorber, first bumper shock absorber and third bumper shock absorber, spacing spout is seted up the both sides of workstation inner wall, just spacing spout is in three groups have been seted up to workstation inner wall equidistant, the second bumper shock absorber is installed to the inboard bottom of spacing spout, spacing slider is installed at the top of second bumper shock absorber, the third bumper shock absorber is installed in spacing slider's the outside, the third bumper shock absorber outside is close to spacing slider department with install first bumper shock absorber between the workstation bottom, L type grip slipper is installed to the tip of third bumper shock absorber.

Preferably, the gear adjusting assembly comprises a bottom gear ring, an adjusting gear and a fifth adjusting motor, the fifth adjusting motor is mounted on one side of the side middle fixing plate, an output end of the fifth adjusting motor penetrates through the side middle fixing plate to be mounted with a rotating shaft, the end of the rotating shaft is mounted with the adjusting gear, the bottom of the outer side of the second electric lifting rod is mounted with the bottom gear ring, and the bottom of the bottom gear ring is meshed with the adjusting gear.

Preferably, first horizontal movement drive assembly includes workstation, first adjusting threaded rod and side fixed plate, the side fixed plate is installed the both ends department of workstation one side, the outside mid-mounting of side fixed plate has second adjusting motor, second adjusting motor's output runs through first adjusting threaded rod is installed to the side fixed plate, the other end of first adjusting threaded rod is installed on the side fixed plate that corresponds, the outside meshing of first adjusting threaded rod has L type horizontal migration frame, side U type carriage is installed to one side bottom of L type horizontal migration frame, just the limit portion of workstation inserts to side U type carriage is inboard.

Preferably, the second horizontal drive subassembly includes first accommodate motor and second adjusting threaded rod, first accommodate motor is installed at the top in the L type horizontal migration frame outside, first accommodate motor's output runs through L type horizontal migration frame installs second adjusting threaded rod, second adjusting threaded rod's outside cover is equipped with first adjusting block.

Preferably, flexible grillage subassembly includes third accommodate motor, outer telescopic plate, interior telescopic plate and interior telescopic link, the inboard both sides of spacing adjusting disk have inserted outer telescopic plate, third accommodate motor is installed to the both sides at spacing adjusting disk top, third accommodate motor's output runs through spacing adjusting disk with outer telescopic plate top is fixed, interior telescopic link is installed to the interior tip of outer telescopic plate, interior telescopic link installs interior telescopic link in the interior telescopic link output, third electric lift rod is installed to the other end bottom of interior telescopic link.

Preferably, the sucking disc subassembly includes adsorption tube barrel, sucking disc and hole, the adsorption tube barrel is installed on the output of third electric lift pole, the adsorption tube barrel is top seal and the inner wall is double-deck hollow structure, the bottom intercommunication of adsorption tube barrel has the sucking disc, just the sucking disc also is double-deck bottom seal structure the multiunit hole has been seted up to the sucking disc inboard, sucking disc top opening part with the adsorption tube barrel bottom intercommunication.

Preferably, adjust a section of thick bamboo subassembly including adjusting interior pole, adjusting spring, outer well cavity and connection fixed plate, L type connecting pipe is installed to the one end of interior telescopic plate bottom, the other end of L type connecting pipe runs through adsorb the bobbin and install and adjust interior pole, just the pole is located in adjusting the inside of adsorbing the bobbin, adjusting spring is installed to the bottom of adjusting interior pole, outer well cavity is installed to adjusting spring's bottom, outer well cavity cover is established adjust the outside of interior pole, connection fixed plate is installed to outer well cavity bottom.

Preferably, it includes screw motor and tight screw head to twist screw subassembly, connect the bottom of fixed plate and install screw motor, screw motor's output is installed tight screw head, the outside of tight screw head with be equipped with screw centre gripping subassembly between the pole in the regulation.

Preferably, the screw clamping component comprises a limiting slide rod, a ring frame and a rubber pad, the limiting slide rod is installed at the bottom of the outer side of the adjusting inner rod and penetrates through the connecting and fixing plate, the ring frame is installed at the bottom of the connecting and fixing plate, the rubber pad is arranged on the inner side of the ring frame, and a through opening is formed in the middle of the rubber pad.

Preferably, the air supply assembly comprises an air pump, a three-way pipe and a connecting hose, the air pump is installed on one side of the top of the limiting adjusting disc, the output end of the air pump is communicated with the three-way pipe, two ends of the three-way pipe are communicated with the connecting hose, and the other end of the connecting hose is communicated with the adsorption pipe barrel.

Preferably, third horizontal motion drive assembly includes third adjusting threaded rod and fourth adjusting motor, fourth adjusting motor is installed to the one end of test rack, fourth adjusting motor's output runs through third adjusting threaded rod is installed to the test rack, the outside cover of third adjusting threaded rod is equipped with second adjusting slider, the supporting leg is installed to the four corners department of workstation bottom, the inboard mid-mounting of supporting leg has places the platform.

The detection method of the wireless monitoring device of the vertical grinding type gearbox comprises the following steps:

step 1: the vertical grinding type gear box is placed on the inner side of the L-shaped clamping seat, and clamping and damping of the vertical grinding type gear box are achieved through the cooperation of the third shock absorber, the second shock absorber and the first shock absorber;

step 2: starting a second adjusting motor to drive a first adjusting threaded rod to rotate, and adjusting the L-shaped horizontal moving frame to move to a proper position through the first adjusting threaded rod;

and step 3: starting a first electric lifting rod to drive a limiting adjusting disc to move downwards, and starting a third adjusting motor to drive an outer telescopic plate to adjust the angle;

and 4, step 4: an inner telescopic rod arranged in the outer telescopic plate drives the inner telescopic plate to adjust so that a third electric lifting rod is positioned above the screw;

and 5: starting the first electric lifting rod to drive the screw screwing motor to move downwards so that the screw tightening head of the screw screwing motor is inserted into the screw, and starting the screw screwing motor to screw out the screw;

step 6: when the screw is screwed, the screw screwing motor moves upwards to compress the outer hollow cylinder under the counterforce of screwing out the screw;

and 7: when the screw screwing motor compresses the outer hollow cylinder, the screw moves upwards and is inserted into the inner side of the rubber pad to clamp the screw;

and 8: starting a third electric lifting rod to drive the adsorption pipe barrel to move downwards, enabling the sucker of the adsorption pipe barrel to be attached to the vertical grinding type gearbox cover plate, starting an air pump to suck air in the adsorption pipe barrel and the sucker through a three-way pipe and a connecting hose, and fixing the vertical grinding type gearbox cover plate;

and step 9: starting a first electric lifting rod to drive a limiting adjusting disc to move upwards, and opening a cover plate of the vertical mill type gearbox through the upwards movement of the limiting adjusting disc;

step 10: starting a second electric lifting rod to adjust the height of the detection head, starting a fifth adjusting motor to drive an adjusting gear to move, driving a bottom gear ring to move through the adjusting gear, and driving the detection head to adjust the angle through the bottom gear ring;

step 11: and starting a fourth adjusting motor to drive a third adjusting threaded rod to operate, driving a second adjusting slide block to carry out horizontal adjustment through the third adjusting threaded rod, and then adjusting the position of the detection head inserted into the vertical grinding type gear box and detecting the vertical grinding type gear through the detection head.

The invention has the beneficial technical effects that:

the invention provides a wireless monitoring device of a vertical grinding type gear box and a detection method thereof, the vertical grinding type gear box is placed on the inner side of an L-shaped clamping seat, the clamping and the shock absorption of the vertical grinding type gear box are realized through the matching of a third shock absorber, a second shock absorber and a first shock absorber, a second adjusting motor is started to drive a first adjusting threaded rod to rotate, then an L-shaped horizontal moving frame is adjusted to move to a proper position through the first adjusting threaded rod, a first electric lifting rod is started to drive a limiting adjusting disc to move downwards, a third adjusting motor is started to drive an outer telescopic plate to carry out angle adjustment, an inner telescopic rod arranged in the outer telescopic plate drives an inner telescopic plate to carry out adjustment so that the third electric lifting rod is positioned above a screw, the first electric lifting rod is started to drive a screw screwing motor to move downwards to insert a screw head into the screw and start the screw screwing motor to screw out the screw, when the screw is screwed out, a screw screwing motor is enabled to move upwards to compress an outer hollow cylinder under the counterforce of the screw screwing out, when the screw screwing motor compresses the outer hollow cylinder, the screw moves upwards to be inserted into the inner side of a rubber pad to clamp the screw, a third electric lifting rod is started to drive an adsorption pipe barrel to move downwards, a sucker of the adsorption pipe barrel is attached to a vertical grinding type gear box cover plate, then an air pump is started to suck air in the adsorption pipe barrel and the sucker through a three-way pipe and a connecting hose to fix the vertical grinding type gear box cover plate, a first electric lifting rod is started to drive a limiting adjusting plate to move upwards, the vertical grinding type gear box cover plate is opened through the upward movement of the limiting adjusting plate, a second electric lifting rod is started to adjust the height of a detection head, a fifth adjusting motor is started to drive an adjusting gear to move, a bottom gear ring is driven by an adjusting gear, and the detection head is driven by the bottom gear ring to adjust the angle, and starting a fourth adjusting motor to drive a third adjusting threaded rod to operate, driving a second adjusting slide block to carry out horizontal adjustment through the third adjusting threaded rod, and then adjusting the position of the detection head inserted into the vertical grinding type gear box and detecting the vertical grinding type gear through the detection head.

Drawings

FIG. 1 is a perspective view of the whole device of a preferred embodiment of the wireless monitoring device of the vertical mill type gearbox and the detection method thereof according to the invention;

FIG. 2 is an exploded perspective view of a wireless monitoring device for a vertical mill type gearbox and a detection method thereof according to a preferred embodiment of the invention;

FIG. 3 is a schematic perspective view of a combination of a sucker assembly, a cover opening frame assembly and a disassembling frame assembly of a preferred embodiment of the wireless monitoring device for the vertical mill type gearbox and the detection method thereof according to the invention;

FIG. 4 is an exploded perspective view of a disassembled rack assembly and a sucker assembly combination of a preferred embodiment of the wireless monitoring device of the vertical mill type gearbox and the detection method thereof according to the invention;

FIG. 5 is an enlarged view of the structure at a position a of a preferred embodiment of the wireless monitoring device of the vertical mill type gearbox and the detection method thereof according to the invention;

FIG. 6 is a schematic perspective view of a dish washing assembly according to a preferred embodiment of the wireless monitoring device for a vertical mill type gearbox and the detection method thereof;

FIG. 7 is a schematic perspective view of a workbench of a preferred embodiment of a wireless monitoring device of a vertical mill type gearbox and a detection method thereof according to the invention;

FIG. 8 is an exploded perspective view of a detection assembly of a preferred embodiment of a wireless monitoring device of a vertical mill type gearbox and a detection method thereof according to the invention;

FIG. 9 is an enlarged view of the structure at the position b of a preferred embodiment of the wireless monitoring device of the vertical mill type gearbox and the detection method thereof according to the invention;

FIG. 10 is an enlarged view of the structure at the position c of a preferred embodiment of the wireless monitoring device of the vertical mill type gearbox and the detection method thereof according to the invention.

In the figure: 1-a workbench, 2-supporting legs, 3-a placing table, 4-an L-shaped horizontal moving frame, 5-a first adjusting motor, 6-a first electric lifting rod, 7-a side middle fixing plate, 8-an L-shaped clamping seat, 9-a detecting frame, 10-a second electric lifting rod, 11-a second adjusting motor, 12-a first adjusting threaded rod, 13-a second adjusting threaded rod, 14-a side U-shaped sliding frame, 15-a first adjusting sliding block, 16-a three-way pipe, 17-an outer telescopic plate, 18-an inner telescopic plate, 19-a limiting adjusting disc, 20-an air pump, 21-a third adjusting motor, 22-a connecting hose, 23-a third electric lifting rod, 24-an adsorption pipe barrel, 25-an inner adjusting rod and 26-L-shaped connecting pipes, 27-adjusting spring, 28-limiting slide rod, 29-sucking disc, 30-inner hole, 31-connecting fixing plate, 32-screwing motor, 33-screwing head, 34-ring frame, 35-rubber pad, 36-bottom gear ring, 37-side fixing plate, 38-first damper, 39-third adjusting threaded rod, 40-second adjusting slide block, 41-detecting head, 42-fourth adjusting motor, 43-fifth adjusting motor, 44-adjusting gear, 45-limiting slide groove, 46-limiting slide block, 47-second damper, 48-third damper and 49-outer hollow cylinder.

Detailed Description

In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

As shown in fig. 1-10, the wireless monitoring device for a vertical mill type gear box provided in this embodiment includes a workbench 1, shock absorber assemblies are disposed on two sides of an inner wall of the workbench 1, an L-shaped holder 8 is mounted on the shock absorber assemblies, the vertical mill type gear box can be placed on an inner side of the L-shaped holder 8, a side middle fixing plate 7 is mounted in a middle portion of one side of the workbench 1, a second electric lifting rod 10 is mounted in a top middle portion of the side middle fixing plate 7 through a bearing, a detection frame 9 is mounted on a top portion of the second electric lifting rod 10, a third horizontal motion driving assembly is disposed at a bottom portion of the detection frame 9, a second adjusting slider 40 is disposed at a bottom portion of the third horizontal motion driving assembly, a detection head 41 is mounted at a bottom portion of the second adjusting slider 40, a gear adjusting assembly capable of adjusting rotation of the second electric lifting rod 10 is disposed at a bottom portion of an outer side of the second electric lifting rod 10, a first horizontal motion driving assembly is mounted at another side of the workbench 1, an L-shaped horizontal moving frame 4 which can be driven and adjusted by the first horizontal moving driving component is arranged on the first horizontal moving driving component, a second horizontal driving component is arranged on one side of the top of the L-shaped horizontal moving frame 4, a first adjusting slide block 15 which can move on the second horizontal driving component is arranged on the second horizontal driving component, a first electric lifting rod 6 is arranged at the bottom of the first adjusting slide block 15, a limiting adjusting disk 19 is arranged at the output end of the first electric lifting rod 6, telescopic grillage components which can rotate on the limiting adjusting disk 19 are arranged on two sides of the limiting adjusting disk 19, a third electric lifting rod 23 is arranged at the bottom end part of the inner telescopic plate 18, a sucker component is arranged at the output end of the third electric lifting rod 23, an adjusting cylinder component is arranged above the inner side of the sucker component, and an L-shaped connecting pipe 26 which penetrates through the side wall of the sucker component and is fixed at the bottom end part of the telescopic grillage component is arranged on one side of the adjusting cylinder component, the bottom of an adjusting cylinder assembly is provided with a screwing assembly, a screw clamping assembly is arranged between the upper part of the outer side of the adjusting cylinder assembly and the output end part of the screwing assembly, an air supply assembly is arranged at the top of the limiting adjusting disc 19, and the air supply assembly is communicated with the sucker assembly.

The general working principle is as follows: the vertical grinding type gear box is placed on the inner side of an L-shaped clamping seat 8, clamping and damping of the opposite grinding type gear box are achieved through the cooperation of a third damper 48, a second damper 47 and a first damper 38, a second adjusting motor 11 is started to drive a first adjusting threaded rod 12 to rotate, then an L-shaped horizontal moving frame 4 is adjusted to move to a proper position through the first adjusting threaded rod 12, a first electric lifting rod 6 is started to drive a limiting adjusting disc 19 to move downwards, a third adjusting motor 21 is started to drive an outer telescopic plate 17 to adjust the angle, an inner telescopic rod arranged in the outer telescopic plate 17 drives an inner telescopic plate 18 to adjust to enable a third electric lifting rod 23 to be located above a screw, the first electric lifting rod 6 is started to drive a screw screwing motor 32 to move downwards to enable a screw head 33 to be inserted into the screw and start the screw screwing motor 32 to screw out the screw, the screw screwing motor 32 is enabled to move upwards to compress an outer hollow cylinder 49 under the counter-acting force of the screw which is screwed out when the screw is screwed out, when the screw screwing motor 32 compresses the outer hollow cylinder 49, the screw moves upwards and is inserted into the inner side of the rubber pad 35 to clamp the screw, the third electric lifting rod 23 is started to drive the adsorption pipe barrel 24 to move downwards, the suction cup 29 of the third electric lifting rod is attached to the vertical grinding type gearbox cover plate, then the air pump 20 is started to suck air in the adsorption pipe barrel 24 and the suction cup 29 through the three-way pipe 16 and the connecting hose 22 so as to fix the vertical grinding type gearbox cover plate, the first electric lifting rod 6 is started to drive the limit adjusting disk 19 to move upwards, the vertical grinding type gearbox cover plate is opened through the upward movement of the limit adjusting disk 19, the second electric lifting rod 10 is started to adjust the height of the detection head 41, the fifth adjusting motor 43 is started to drive the adjusting gear 44 to move, the bottom gear ring 36 is driven by the adjusting gear 44 to move, the detection head 41 is driven by the bottom gear ring 36 to perform angle adjustment, the fourth adjusting motor 42 is started to drive the third adjusting threaded rod 39 to operate, the third adjusting threaded rod 39 drives the second adjusting slide block 40 to perform horizontal adjustment, and then the position of the detection head 41 inserted into the vertical grinding type gear box is adjusted, and the vertical grinding type gear is detected through the detection head 41.

In this embodiment, the bumper shock absorber subassembly includes spacing spout 45, spacing slider 46, second bumper shock absorber 47, first bumper shock absorber 38 and third bumper shock absorber 48, spacing spout 45 sets up the both sides at 1 inner wall of workstation, and spacing spout 45 has seted up three groups at 1 inner wall of workstation equidistant, second bumper shock absorber 47 is installed to the bottom of spacing spout 45 inboard, spacing slider 46 is installed at the top of second bumper shock absorber 47, third bumper shock absorber 48 is installed in spacing slider 46's the outside, third bumper shock absorber 48 installs first bumper shock absorber 38 in the outside near spacing slider 46 department and between the 1 bottom of workstation, L type grip slipper 8 is installed to the tip of third bumper shock absorber 48.

The local working principle is as follows: the vertical grinding type gear box is placed on the inner side of the L-shaped clamping seat 8, and clamping and shock absorption of the vertical grinding type gear box are achieved through cooperation of the third shock absorber 48, the second shock absorber 47 and the first shock absorber 38.

In this embodiment, the gear adjustment assembly includes a bottom gear ring 36, adjusting gear 44 and fifth adjusting motor 43, fifth adjusting motor 43 is installed to one side of fixed plate 7 in the side, the output of fifth adjusting motor 43 runs through fixed plate 7 in the side and installs the pivot, adjusting gear 44 is installed to the tip of pivot, bottom gear ring 36 is installed to the bottom in the second electric lift pole 10 outside, intermeshing between bottom gear ring 36 bottom and the adjusting gear 44, third horizontal movement drive assembly includes third adjusting screw rod 39 and fourth adjusting motor 42, fourth adjusting motor 42 is installed to the one end of test rack 9, third adjusting screw rod 39 is installed to the output of fourth adjusting motor 42 runs through test rack 9, the outside cover of third adjusting screw rod 39 is equipped with second adjusting slide 40, supporting leg 2 is installed to the four corners department of workstation 1 bottom, the mid-mounting of supporting leg 2 inboard has places platform 3.

The local working principle is as follows: start the height that second electric lift pole 10 adjusted detection head 41, start fifth accommodate motor 43 and drive adjusting gear 44 motion, drive end gear ring 36 motion through adjusting gear 44, drive detection head 41 through end gear ring 36 and carry out the angle modulation, start fourth accommodate motor 42 and drive third adjusting threaded rod 39 operation, drive second adjusting slide 40 through third adjusting threaded rod 39 and carry out horizontal adjustment, and then adjust and detect the position that detection head 41 inserted to the vertical grinding type gear box and detect through detecting head 41 vertical grinding type gear.

In this embodiment, the first horizontal movement driving assembly includes a worktable 1, a first adjusting threaded rod 12 and a side fixing plate 37, the side fixing plate 37 is installed at both ends of one side of the worktable 1, a second adjusting motor 11 is installed at the middle of the outer side of the side fixing plate 37, the output end of the second adjusting motor 11 penetrates through the side fixing plate 37 and is installed with the first adjusting threaded rod 12, the other end of the first adjusting threaded rod 12 is installed on the corresponding side fixing plate 37, the outer side of the first adjusting threaded rod 12 is engaged with an L-shaped horizontal movement frame 4, the bottom of one side of the L-shaped horizontal movement frame 4 is installed with a side U-shaped sliding frame 14, and the edge of the worktable 1 is inserted into the inner side of the side U-shaped sliding frame 14, the second horizontal movement driving assembly includes a first adjusting motor 5 and a second adjusting threaded rod 13, the top of the outer side of the L-shaped horizontal movement frame 4 is installed with the first adjusting motor 5, the output end of the first adjusting motor 5 penetrates through the L-shaped horizontal movement frame 4 and is installed with the second adjusting threaded rod 13, the outer side of the second adjusting threaded rod 13 is sleeved with a first adjusting slide block 15.

The local working principle is as follows: and starting the second adjusting motor 11 to drive the first adjusting threaded rod 12 to rotate, and adjusting the L-shaped horizontal moving frame 4 to move to a proper position through the first adjusting threaded rod 12.

In this embodiment, the telescopic plate frame assembly comprises a third adjusting motor 21, an outer telescopic plate 17, an inner telescopic plate 18 and an inner telescopic rod, the outer telescopic plate 17 is inserted into the two sides of the inner side of a limiting adjusting disk 19, the third adjusting motor 21 is installed on the two sides of the top of the limiting adjusting disk 19, the output end of the third adjusting motor 21 penetrates through the limiting adjusting disk 19 and is fixed to the top of the outer telescopic plate 17, the inner telescopic rod is installed at the inner end of the outer telescopic plate 17, the inner telescopic plate 18 is installed at the output end of the inner telescopic rod, and a third electric lifting rod 23 is installed at the bottom of the other end of the inner telescopic plate 18.

In this embodiment, the suction cup assembly includes an adsorption tube barrel 24, a suction cup 29 and an inner hole 30, the adsorption tube barrel 24 is installed at the output end of the third electric lift rod 23, the adsorption tube barrel 24 is a hollow structure with a sealed top and a double-layer inner wall, the bottom of the adsorption tube barrel 24 is communicated with the suction cup 29, the suction cup 29 is also a double-layer bottom sealing structure, a plurality of groups of inner holes 30 are opened on the inner side of the suction cup 29, and the top opening of the suction cup 29 is communicated with the bottom of the adsorption tube barrel 24.

In this embodiment, adjust a section of thick bamboo subassembly including adjusting interior pole 25, adjusting spring 27, outer hollow section of thick bamboo 49 and connection fixed plate 31, L type connecting pipe 26 is installed to the one end of interior telescopic plate 18 bottom, L type connecting pipe 26's the other end runs through adsorption tube barrel 24 and installs and adjust interior pole 25, and adjust interior pole 25 and be located the inside of adsorption tube barrel 24, adjusting spring 27 is installed to the bottom of adjusting interior pole 25, outer hollow section of thick bamboo 49 is installed to adjusting spring 27's bottom, outer hollow section of thick bamboo 49 cover is established in the outside of adjusting interior pole 25, connection fixed plate 31 is installed to outer hollow section of thick bamboo 49's bottom.

In this embodiment, the screwing component comprises a screwing motor 32 and a screw tightening head 33, the screwing motor 32 is mounted at the bottom of the connecting and fixing plate 31, the screw tightening head 33 is mounted at the output end of the screwing motor 32, and a screw clamping component is arranged between the outer side of the screw tightening head 33 and the adjusting inner rod 25.

In this embodiment, the screw clamping assembly includes a limiting slide rod 28, a ring frame 34 and a rubber pad 35, the limiting slide rod 28 is installed at the bottom outside the adjusting inner rod 25, the limiting slide rod 28 penetrates through the fixing plate 31, the ring frame 34 is installed at the bottom of the fixing plate 31, the rubber pad 35 is arranged on the inner side of the ring frame 34, and a through opening is formed in the middle of the rubber pad 35.

In this embodiment, the air supply assembly includes an air pump 20, a three-way pipe 16 and a connection hose 22, the air pump 20 is installed on one side of the top of the limiting adjusting disk 19, the output end of the air pump 20 is communicated with the three-way pipe 16, two ends of the three-way pipe 16 are communicated with the connection hose 22, and the other end of the connection hose 22 is communicated with the adsorption pipe barrel 24.

The wireless monitoring device of the vertical grinding type gear box and the detection method thereof comprise the following steps:

step 1: the vertical grinding type gear box is placed on the inner side of the L-shaped clamping seat 8, and clamping and damping of the vertical grinding type gear box are achieved through the cooperation of the third shock absorber 48, the second shock absorber 47 and the first shock absorber 38;

step 2: starting a second adjusting motor 11 to drive a first adjusting threaded rod 12 to rotate, and adjusting the L-shaped horizontal moving frame 4 to move to a proper position through the first adjusting threaded rod 12;

and step 3: starting the first electric lifting rod 6 to drive the limiting adjusting disc 19 to move downwards, and starting the third adjusting motor 21 to drive the outer telescopic plate 17 to adjust the angle;

and 4, step 4: the inner telescopic plate 18 is driven to adjust through the inner telescopic rod arranged in the outer telescopic plate 17, so that the third electric lifting rod 23 is positioned above the screw;

and 5: starting the first electric lifting rod 6 to drive the screw screwing motor 32 to move downwards so that the screw tightening head 33 of the screw screwing motor is inserted into the screw, and starting the screw screwing motor 32 to screw out the screw;

step 6: when screwing the screw, the screwing motor 32 moves upwards to compress the outer hollow cylinder 49 under the counterforce of screwing out the screw;

and 7: when the screwing motor 32 compresses the outer hollow cylinder 49, the screw moves upwards and is inserted into the inner side of the rubber pad 35 to clamp the screw;

and 8: starting the third electric lifting rod 23 to drive the adsorption pipe barrel 24 to move downwards, enabling the suction cup 29 of the third electric lifting rod to be attached to the vertical grinding type gearbox cover plate, starting the air pump 20 to suck air in the adsorption pipe barrel 24 and the suction cup 29 through the three-way pipe 16 and the connecting hose 22, and fixing the vertical grinding type gearbox cover plate;

and step 9: starting the first electric lifting rod 6 to drive the limiting adjusting disc 19 to move upwards, and opening the vertical grinding type gearbox cover plate through the upward movement of the limiting adjusting disc 19;

step 10: the second electric lifting rod 10 is started to adjust the height of the detection head 41, the fifth adjusting motor 43 is started to drive the adjusting gear 44 to move, the bottom gear ring 36 is driven to move through the adjusting gear 44, and the detection head 41 is driven to carry out angle adjustment through the bottom gear ring 36;

step 11: and starting a fourth adjusting motor 42 to drive a third adjusting threaded rod 39 to operate, driving a second adjusting slide block 40 to perform horizontal adjustment through the third adjusting threaded rod 39, adjusting the position of a detection head 41 inserted into the vertical grinding type gear box, and detecting the vertical grinding type gear through the detection head 41.

The above are only further embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and its concept within the scope of the present invention.