Full-automatic servo assembling machine

文档序号:1882043 发布日期:2021-11-26 浏览:6次 中文

阅读说明:本技术 全自动伺服组装机 (Full-automatic servo assembling machine ) 是由 吴国其 于 2021-09-23 设计创作,主要内容包括:本发明公开了全自动伺服组装机,包括底部支架、定位基板、喷漆罐、滑轨和传送齿条,所述底部支架的顶部一端通过螺栓安装有滑轨且滑轨的外围通过固定轴套设有传送齿条,所述滑轨的一侧滑动连接有电动滑块,所述电动滑块的一侧通过螺栓安装有竖向齿条,所述竖向齿条的一端通过固定支架安装有竖向垂直电机,所述竖向齿条的底端通过固定座安装有入箱机械手,所述底部支架的顶部一端通过螺栓安装有定位基板,所述定位基板的顶部通过固定套连接立杆且立杆的顶部通过螺钉安装有支撑顶板。该新型伺服组装机自动化程度高,能对生产的衣架进行检测,能自动抓取入箱,适合广泛推广使用。(The invention discloses a full-automatic servo assembling machine which comprises a bottom support, a positioning base plate, a paint spraying tank, a sliding rail and a conveying rack, wherein the sliding rail is installed at one end of the top of the bottom support through a bolt, the conveying rack is sleeved on the periphery of the sliding rail through a fixed shaft, an electric slider is connected to one side of the sliding rail in a sliding mode, a vertical rack is installed on one side of the electric slider through a bolt, a vertical motor is installed at one end of the vertical rack through a fixed support, a box entering mechanical arm is installed at the bottom end of the vertical rack through a fixed seat, the positioning base plate is installed at one end of the top of the bottom support through a bolt, the top of the positioning base plate is connected with a vertical rod through a fixed sleeve, and a supporting top plate is installed at the top of the vertical rod through a screw. This novel servo kludge degree of automation is high, can detect the clothes hanger of production, can snatch the income case automatically, is fit for extensively using widely.)

1. Full-automatic servo kludge, including bottom support (12), location base plate (11), spray paint can (10), slide rail (2) and conveying rack (1), its characterized in that: the automatic feeding device is characterized in that a sliding rail (2) is installed at one end of the top of a bottom support (12) through a bolt, a conveying rack (1) is sleeved on the periphery of the sliding rail (2) through a fixed shaft, an electric slider (5) is connected to one side of the sliding rail (2) in a sliding mode, a vertical rack (3) is installed on one side of the electric slider (5) through a bolt, a vertical motor (4) is installed at one end of the vertical rack (3) through a fixed support, a box entering mechanical arm (27) is installed at the bottom end of the vertical rack (3) through a fixed seat, a positioning base plate (11) is installed at one end of the top of the bottom support (12) through a bolt, the top of the positioning base plate (11) is connected with a vertical rod (13) through a fixed sleeve, a supporting top plate (15) is installed at the top of the vertical rod (13) through a screw, and an air cylinder (16) is installed at the top of the supporting top plate (15) through a fixed seat, the output end of the cylinder (16) is connected with the clamping jaws to place the manipulator (14), one end of the clamping jaws placed on the manipulator (14) is provided with an assembling and pressing end (22), and a limiting plate (20) is installed on one side of the guide chute (17) through a bolt through an output shaft of the servo linear motor (19) and an output shaft of the servo linear motor (19) arranged on a support.

2. The fully automatic servo assembling machine according to claim 1, wherein: the output of vertical perpendicular motor (4) is provided with initiative fluted disc and vertical rack (3) engaged with each other, the bottom one end that manipulator (14) were put to the jack catch is provided with jump ring (23), the top other end of bottom support (12) is provided with circular carousel (9) through connecting bedplate (29), the bottom of circular carousel (9) is provided with guide pulley (30) through fixed axle (32), the bottom of circular carousel (9) is provided with erects seat (33), paint spraying tank (10) are installed through the screw to the one end of positioning substrate (11).

3. The fully automatic servo assembling machine according to claim 1, wherein: one end of the sliding rail (2) is provided with a driving wheel through a positioning shaft, one side of the driving wheel is provided with a horizontal motor (6) through a fixing plate, and the output end of the horizontal motor (6) is provided with the driving wheel through a bolt.

4. The fully automatic servo assembling machine according to claim 1, wherein: the other end of the top of the positioning base plate (11) is provided with a material guide rod (18) through a support, and one side of the material guide rod (18) is provided with a material guide groove (17).

5. The fully automatic servo assembling machine according to claim 1, wherein: clamping piece (21) are installed through the bolt in one side of limiting plate (20), sliding block (25) are provided with in sliding tray (24) and sliding tray (24) through the screw installation in the top of location base plate (11), pay-off conveyer belt body (28) is connected at the top of sliding block (25).

6. The fully automatic servo assembling machine according to claim 1, wherein: the top one end of circular carousel (9) is installed through the bolt and is detected station (31), industrial camera (26) are installed through the screw in the top both ends that detect station (31).

7. The assembling method of the fully automatic servo assembling machine according to any one of claims 1 to 6, wherein the assembling method comprises the following steps:

the method comprises the following steps: the semi-finished clothes hanger is discharged through the material guide rod (18) and limited through the material guide groove (17) to prevent the semi-finished clothes hanger from entering the top of the feeding conveyor belt body (28), and the clamping piece (21) on one side of the limiting plate (20) is driven to move through the servo linear motor (19), so that the semi-finished clothes hanger is limited and clamped conveniently;

step two: the two groups of semi-finished clothes supports are mutually clamped, an air cylinder (16) is used for driving an assembling pressing end (22) to perform pressing assembly on the semi-finished clothes supports, the assembled clothes supports are grabbed to the top of the circular turntable (9) by a clamping claw placing mechanical arm (14), and a guide wheel (30) is used for conveniently driving the circular turntable (9) to rotate;

step three: the assembled clothes support enters a detection station (31), an industrial camera (26) is used for shooting the clothes support and transmitting the shot clothes support to a computer end connected with the clothes support, so that remote detection is facilitated, and a feeding conveyor belt (28) is used for conveying a finished product;

step four: and conveying to the next station, and accurately controlling the horizontal and vertical movement of the rotating motor (7) through the horizontal motor (6) and the vertical motor (4) so as to drive the box-entering mechanical arm (27) to enter the clothes rack into the box.

Technical Field

The invention relates to the technical field of clothes hanger production, in particular to a full-automatic servo assembling machine.

Background

A clothes rack, which is used for carrying a frame of a coat. The Luban Processingequiz mirror teaches that the clothes hanger is a plain clothes hanger and a flower clothes hanger, and the outside space is rare. The current hanger is different from the current hanger. Modern clothes hangers are mostly in a hook type or a branch type, and clothes are mostly hung on a clothes hook at a neck. Ancient clothes hanger, including the Qing dynasty clothes hanger, mostly adopt the horizontal pole form, both sides have the stand, upper and lower support wooden pier base, have diaphragm or horizontal bracing structure between two, stand top ann crossbeam, both ends grow out the stand, carve out dragon phoenix's grain or glossy ganoderma or cloud end at the end. The lower Anzhong brand of horizontal pole is gone up and is had the penetrating carving decoration, mainly plays firm effect, and the clothes take off just the take on the horizontal pole, and current clothes hanger mostly is made of plastic material, and forms through the equipment of clothes hanger semi-manufactured goods, consequently needs use the servo kludge to assemble.

The existing servo assembling machine has the following defects: 1. the automation degree of the servo assembling machine is low; 2. the produced clothes rack cannot be detected; 3. and can not be automatically captured and placed in a box. To this end, we propose a fully automatic servo assembling machine.

Disclosure of Invention

The invention mainly aims to provide a full-automatic servo assembling machine which can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the technical scheme that:

the full-automatic servo assembling machine comprises a bottom support, a positioning base plate, a paint spraying tank, a slide rail and a conveying rack, wherein one end of the top of the bottom support is provided with the slide rail through a bolt, the periphery of the slide rail is sleeved with the conveying rack through a fixed shaft, one side of the slide rail is connected with an electric slider in a sliding manner, one side of the electric slider is provided with a vertical rack through a bolt, one end of the vertical rack is provided with a vertical motor through the fixed support, the bottom end of the vertical rack is provided with a box entering mechanical arm through a fixed seat, one end of the top of the bottom support is provided with the positioning base plate through a bolt, the top of the positioning base plate is connected with a vertical rod through a fixed sleeve, the top of the vertical rod is provided with a supporting top plate through a screw, the top of the supporting top plate is provided with a cylinder through the fixed seat, the output end of the cylinder is connected with a clamping jaw placing mechanical arm, and one end of the clamping jaw placing mechanical arm is provided with an assembling and pressing end, one side of the guide chute is provided with a servo linear motor through a support, and a limiting plate is installed on an output shaft of the servo linear motor through a bolt.

Further, the output of vertical perpendicular motor is provided with initiative fluted disc and vertical rack looks meshing, the bottom one end that the manipulator was put to the jack catch is provided with the jump ring, the top other end of bottom support is provided with circular carousel through connecting the bedplate, the bottom of circular carousel is provided with the guide pulley through the fixed axle, the bottom of circular carousel is provided with erects the seat, the one end of positioning substrate has the paint spraying can through the screw installation.

Further, one end of the sliding rail is provided with a driving wheel through a positioning shaft, one side of the driving wheel is provided with a horizontal motor through a fixing plate, and the output end of the horizontal motor is provided with the driving wheel through a bolt.

Furthermore, the other end of the top of the positioning substrate is provided with a material guide rod through a support, and one side of the material guide rod is provided with a material guide groove.

Further, the clamping piece is installed through the bolt in one side of limiting plate, the top of location base plate has the sliding tray through the screw installation and is provided with the sliding block in sliding tray, the pay-off conveyer belt body is connected at the top of sliding block.

Further, the detection station is installed through the bolt in the top one end of circular carousel, the industrial camera is installed through the screw in the top both ends of detecting the station.

The assembling method of the full-automatic servo assembling machine comprises the following specific steps:

the method comprises the following steps: the semi-finished clothes hanger is discharged through the material guide rod and limited through the material guide groove to prevent the semi-finished clothes hanger from entering the top of the feeding conveyor belt body, and the clamping piece on one side of the limiting plate is driven to move through the servo linear motor to facilitate limiting and clamping of the semi-finished clothes hanger;

step two: the two groups of semi-finished clothes supports are mutually clamped, the cylinder drives an assembling press-fit end to perform press-fit assembly on the semi-finished clothes supports, the jack catch placing mechanical arm is used for grabbing the assembled clothes supports to the top of the circular turntable, and a guide wheel is used for conveniently driving the circular turntable to rotate;

step three: the assembled clothes support enters a detection station, an industrial camera is used for shooting the clothes support and transmitting the shot clothes support to a computer end connected with the clothes support, so that remote detection is facilitated, and a feeding conveyor belt is used for conveying finished products;

step four: and conveying to the next station, and accurately controlling the horizontal and vertical movement of the rotating motor through the horizontal motor and the vertical motor so as to drive the boxing manipulator to carry the clothes hanger into a box.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the full-automatic servo assembling machine, blanking is carried out through the guide rod, the semi-finished clothes support is prevented from being limited through the guide groove and cannot enter the top of the feeding conveyor belt body, and the clamping piece on one side of the limiting plate is driven to move through the servo linear motor, so that the semi-finished clothes support is limited and clamped conveniently.

2. According to the full-automatic servo assembling machine, two groups of semi-finished clothes supports are mutually clamped, an air cylinder is used for driving an assembling press-fit end to perform press-fit assembly on the semi-finished clothes supports, a clamping claw placing mechanical arm is used for grabbing the assembled clothes supports to the top of a circular rotary table, a guide wheel is used for conveniently driving the circular rotary table to rotate, the assembled clothes supports enter a detection station, an industrial camera is used for shooting the clothes supports and transmitting the clothes supports to a computer end connected with the industrial camera, remote detection is facilitated, and a feeding conveying belt is used for conveniently conveying finished products to a next station.

3. According to the full-automatic servo assembling machine, the driving wheel in the conveying rack is driven to rotate by the horizontal motor, so that the electric sliding block is driven to slide in the sliding rail, the vertical motor is used for driving the driving fluted disc to rotate, and the driving fluted disc is meshed with the vertical rack so as to drive the vertical rack to move up and down, so that the horizontal movement and the vertical movement of the rotating motor are accurately controlled, and the box entering mechanical arm is driven to enter a clothes rack.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the fully automatic servo assembling machine according to the present invention.

FIG. 2 is a schematic diagram of a top structure of a positioning substrate of the fully automatic servo assembling machine of the present invention.

FIG. 3 is a schematic diagram of a circlip structure of the fully automatic servo assembling machine of the present invention.

FIG. 4 is a schematic view of a paint spraying tank of the fully automatic servo assembling machine according to the present invention.

FIG. 5 is a schematic diagram of a circular turntable structure of the fully automatic servo assembling machine of the present invention.

In the figure: 1. a transfer rack; 2. a slide rail; 3. a vertical rack; 4. a vertical motor; 5. an electric slider; 6. a horizontal motor; 7. a rotating electric machine; 8. an infrared scanner; 9. a circular turntable; 10. a paint spraying tank; 11. positioning the substrate; 12. a bottom bracket; 13. erecting a rod; 14. a claw placing manipulator; 15. supporting a top plate; 16. a cylinder; 17. a material guide chute; 18. a material guiding rod; 19. a servo linear motor; 20. a limiting plate; 21. a clip; 22. assembling the press-fit end; 23. a clamp spring; 24. a sliding groove; 25. a slider; 26. an industrial camera; 27. a box-entering mechanical arm; 28. feeding a conveyor belt body; 29. connecting the seat plate; 30. a guide wheel; 31. detecting a station; 32. a fixed shaft; 33. a base is erected.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

As shown in fig. 1-5, the full-automatic servo assembling machine comprises a bottom bracket 12, a positioning base plate 11, a paint spraying tank 10, a slide rail 2 and a transmission rack 1, wherein one end of the top of the bottom bracket 12 is provided with the slide rail 2 through a bolt, the periphery of the slide rail 2 is provided with the transmission rack 1 through a fixed shaft sleeve, one side of the slide rail 2 is connected with an electric slider 5 in a sliding manner, one side of the electric slider 5 is provided with a vertical rack 3 through a bolt, one end of the vertical rack 3 is provided with a vertical motor 4 through a fixed bracket, the bottom end of the vertical rack 3 is provided with an boxing manipulator 27 through a fixed base, one end of the top of the bottom bracket 12 is provided with the positioning base plate 11 through a bolt, the top of the positioning base plate 11 is connected with a vertical rod 13 through a fixed sleeve, the top of the vertical rod 13 is provided with a supporting top plate 15 through a screw, the top of the supporting top plate 15 is provided with a cylinder 16 through a fixed base, the output end of the cylinder 16 is connected with a jack catch placing mechanical arm 14, one end of the jack catch placing mechanical arm 14 is provided with an assembling and pressing end 22, one side of the guide chute 17 is provided with a servo linear motor 19 through a support, and a limiting plate 20 is installed on an output shaft of the servo linear motor 19 through a bolt.

The output end of the vertical motor 4 is provided with a driving fluted disc which is meshed with the vertical rack 3, one end of the bottom of the claw placing manipulator 14 is provided with a clamp spring 23, the other end of the top of the bottom support 12 is provided with a circular turntable 9 through a connecting seat plate 29, the bottom of the circular turntable 9 is provided with a guide wheel 30 through a fixed shaft 32, the bottom of the circular turntable 9 is provided with a mounting seat 33, and one end of the positioning substrate 11 is provided with a paint spraying tank 10 through a screw; be convenient for connect outside paint spraying apparatus and use, spray paint the use to the clothes hanger of production.

One end of the slide rail 2 is provided with a driving wheel through a positioning shaft, one side of the driving wheel is provided with a horizontal motor 6 through a fixing plate, and the output end of the horizontal motor 6 is provided with the driving wheel through a bolt; drive the drive wheel rotation in the conveying rack 1 through horizontal motor 6 to drive electronic slider 5 and slide in slide rail 2, utilize vertical perpendicular motor 4 to drive the initiative fluted disc and rotate, because initiative fluted disc and vertical rack 3 mesh mutually, thereby drive vertical rack 3 and reciprocate, consequently the level and the vertical removal of accurate control rotating electrical machines 7.

The other end of the top of the positioning substrate 11 is provided with a material guiding rod 18 through a bracket, and one side of the material guiding rod 18 is provided with a material guiding groove 17; blanking by the guide rods 18 and limiting by the chute 17 prevents the semi-finished clothes from being shored and from entering the top of the feeding conveyor belt 28.

Wherein, clamping piece 21 is installed through the bolt in one side of limiting plate 20, the top of location base plate 11 is installed through the screw and is provided with sliding block 25 in sliding tray 24 and the sliding tray 24, pay-off conveyer belt body 28 is connected at the top of sliding block 25.

One end of the top of the circular turntable 9 is provided with a detection station 31 through a bolt, and two ends of the top of the detection station 31 are provided with industrial cameras 26 through screws; the garment hanger is photographed by an industrial camera 26 and transmitted to a computer connected thereto for remote inspection, and the finished product is transmitted to the next station by a feeding conveyor 28.

The assembling method of the full-automatic servo assembling machine comprises the following specific steps:

the method comprises the following steps: the semi-finished clothes hanger is discharged through the material guide rod 18 and limited through the material guide groove 17 to prevent the semi-finished clothes hanger from entering the top of the feeding conveyor belt body 28, and the servo linear motor 19 drives the clamping piece 21 on one side of the limiting plate 20 to move so as to limit and clamp the semi-finished clothes hanger;

step two: the two groups of semi-finished clothes supports are mutually clamped, the cylinder 16 is used for driving the assembling pressing end 22 to perform pressing assembling on the semi-finished clothes supports, the claw placing mechanical arm 14 is used for grabbing the assembled clothes supports to the top of the circular turntable 9, and the guide wheel 30 is used for conveniently driving the circular turntable 9 to rotate;

step three: the assembled clothes support enters a detection station 31, the industrial camera 26 is used for shooting the clothes support and transmitting the shot clothes support to a computer end connected with the clothes support, so that remote detection is facilitated, and a feeding conveyor belt 28 is used for conveying finished products;

step four: and the clothes hanger is conveyed to the next station, and the horizontal and vertical movement of the rotating motor 7 is accurately controlled through the horizontal motor 6 and the vertical motor 4, so that the box entering mechanical arm 27 is driven to enter the clothes hanger into the box.

It should be noted that, the invention is a full-automatic servo assembling machine, when in use, the feeding rod 18 is used for feeding, the material guide groove 17 is used for limiting and preventing semi-finished clothes supports which cannot enter the top of the feeding conveyor belt 28, the servo linear motor 19 is used for driving the clamping piece 21 on one side of the limiting plate 20 to move so as to be convenient for limiting and clamping the semi-finished clothes supports, the two groups of semi-finished clothes supports are mutually clamped and clamped, the cylinder 16 is used for driving the assembling and laminating end 22 to carry out laminating and assembling on the semi-finished clothes supports, the clamping claw placing mechanical arm 14 is used for grabbing the assembled clothes supports to the top of the circular turntable 9, the guide wheel 30 is used for driving the circular turntable 9 to rotate, the assembled clothes supports enter the detection station 31, the industrial camera 26 is used for shooting the clothes supports and transmitting the clothes supports to the computer end connected with the clamping claw placing mechanical arm, so as to be convenient for remote detection, the feeding conveyor belt 28 is used for transmitting finished products, the full-automatic servo assembling machine is conveyed to the next station, the horizontal motor 6 drives the driving wheel in the conveying rack 1 to rotate, so that the electric sliding block 5 is driven to slide in the sliding rail 2, the vertical motor 4 is utilized to drive the driving gear disc to rotate, and the driving gear disc is meshed with the vertical rack 3 to drive the vertical rack 3 to move up and down, so that the horizontal movement and the vertical movement of the rotating motor 7 are accurately controlled, and the box entering mechanical arm 27 is driven to enter a box of clothes hangers.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

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