Current transformer production line and use method thereof

文档序号:1883342 发布日期:2021-11-26 浏览:21次 中文

阅读说明:本技术 一种电流互感器生产流水线及其使用方法 (Current transformer production line and use method thereof ) 是由 徐新军 杨磊 叶峰 于 2021-10-08 设计创作,主要内容包括:本发明公开了一种电流互感器生产流水线及其使用方法,包括流水线输送带、加工座、进料定位支撑架、出料定位支撑架,所述进料定位支撑架的上端活动安装有一号传送辊,所述出料定位支撑架的上端活动安装有二号传送辊,所述流水线输送带位于一号传送辊与二号传送辊的外侧位置进行活动。本发明所述的一种电流互感器生产流水线及其使用方法,设有多工位一体加工座、互感器输送机构与红外监测控制系统,能够方便更好的对互感器进行加工,采用一体化流水线的加工方式,结构更加紧凑,减少占地面积,可持续进行加工生产,生产加工的效率更高,还可以方便对加工的位置进行监测,对互感器输送的位置进行限位操作,更为实用。(The invention discloses a current transformer production line and a using method thereof. The current transformer production line and the use method thereof are provided with the multi-station integrated processing seat, the transformer conveying mechanism and the infrared monitoring control system, the mutual inductor can be conveniently and better processed, the processing mode of the integrated production line is adopted, the structure is more compact, the occupied area is reduced, the processing production can be continuously carried out, the production and processing efficiency is higher, the processing position can be conveniently monitored, the position for conveying the mutual inductor is limited, and the current transformer production line is more practical.)

1. The utility model provides a current transformer production water line, includes assembly line conveyer belt (1), processing seat (9), feeding positioning support frame (5), ejection of compact positioning support frame (10), its characterized in that: the utility model discloses a processing machine, including feeding positioning support frame (5), the upper end movable mounting of feeding positioning support frame (5) has transfer roller (2) No. one, the upper end movable mounting of ejection of compact positioning support frame (10) has transfer roller (14) No. two, assembly line conveyer belt (1) is located the outside position of transfer roller (2) and transfer roller (14) and moves about, the lower extreme positioning connection of processing seat (9) has location base (7), processing baffle (8) are installed in the front end location of processing seat (9).

2. The current transformer production line of claim 1, wherein: drive cylinder (20) and adjustable fender (19) are installed in the outside of processing baffle (8), install slide rail (24) between adjustable fender (19) and processing baffle (8), install riser (21) between drive cylinder (20) and adjustable fender (19), the lower extreme positioning connection of processing baffle (8) has location link (23), infrared monitoring mechanism (22) are installed to the lower extreme of location link (23), processing baffle (8) are provided with the multiunit, be provided with processing station (27) between two sets of processing baffles (8).

3. The current transformer production line of claim 1, wherein: drive machine (12) are installed to the inside bottom location of ejection of compact location support frame (10), drive machine (12) are passed the position of ejection of compact location support frame (10) to the one end and are installed driving roller axle (11), No. two drive bearing (13) are installed to the position that No. two transfer roller (14) passed ejection of compact location support frame (10), be connected with between No. two drive bearing (13) and driving roller axle (11) driving belt (18), locating rack (17) are installed to the upper end of ejection of compact location support frame (10), the external fixed surface of locating rack (17) is connected with cleaning frame (16), the lower extreme external fixed surface of cleaning frame (16) is connected with cleaning brush (15).

4. The method of claim 1, wherein the method comprises the steps of: the upper end fixedly connected with guard flap (3) of feeding positioning support frame (5), the upper end of assembly line conveyer belt (1) is provided with mutual-inductor carriage (4), mutual-inductor rack (25) are installed in the upper end location of mutual-inductor carriage (4), standing groove (30) have been seted up to the inboard of mutual-inductor carriage (25), the internal surface fixedly connected with protection machanism (26) of mutual-inductor carriage (25), the position that a transfer roller (2) is connected in feeding positioning support frame (5) is provided with drive bearing (6) No. one, straining device (28) are installed in the outside of drive bearing (6), the outer fixed surface of transfer roller (2) is connected with slipmat (29).

5. The current transformer production line of claim 2, wherein: be provided with the locating rack between processing seat (9) and processing baffle (8), the front end of processing seat (9) passes through the locating rack and processes one side fixed connection of baffle (8), the inboard swing joint and the adjustable fender (19) of slide rail (24) and adjustable fender (19) are passed through to the inboard of processing baffle (8) and are driven through driving cylinder (20), riser (21) and move about, the lower extreme of processing baffle (8) passes through the upper end location connection of location link (23) and infrared monitoring mechanism (22).

6. The current transformer production line of claim 3, wherein: be provided with the bearing between ejection of compact location support frame (10) and No. two transfer rollers (14), the both ends swing joint of bearing and No. two transfer rollers (14) is passed through to the inboard of ejection of compact location support frame (10), No. two transfer rollers (14) drive through No. two drive bearing (13), driving band (18), driving roller axle (11), driving machine (12), the both ends location connection of locating rack (17) and cleaning frame (16) is passed through in the outside of ejection of compact location support frame (10), be provided with the super glue between cleaning brush (15) and cleaning frame (16), the interior surface location connection of cleaning frame (16) through super glue and cleaning brush (15).

7. The current transformer production line of claim 2, wherein: the infrared monitoring mechanism (22) is internally provided with an infrared sensing monitoring module, a central processing unit module, a power supply conversion module, a digital display module, a control module and a limiting mechanism activity control module, wherein the central processing unit module is connected with the infrared sensing monitoring module, the power supply conversion module, the digital display module and the control module, and the control module is connected with the limiting mechanism activity control module.

8. The current transformer production line of claim 7, wherein: the input end of the central processing unit module is electrically connected with the output ends of the infrared sensing monitoring module and the power supply conversion module, the output end of the central processing unit module is electrically connected with the input ends of the digital display module and the control module, and the output end of the control module is electrically connected with the input end of the limiting mechanism movable control module.

9. A use method of a current transformer production line is characterized in that: the method comprises the following operation steps:

s1: assembling the assembly line, mounting a feeding positioning support frame (5) and a discharging positioning support frame (10) at specified positions, mounting a first conveying roller (2) at the inner side of the feeding positioning support frame (5), mounting a second conveying roller (14) at the inner side of the discharging positioning support frame (10), mounting the assembly line conveying belt (1) at the outer sides of the first conveying roller (2) and the second conveying roller (14), the driving roll shaft (11) is driven to rotate by the driving machine (12), the second driving bearing (13) is driven to rotate by the driving belt (18), thereby driving the second conveying roller (14) to rotate, the second conveying roller (14) and the first conveying roller (2) to synchronously rotate, driving the assembly line conveying belt (1) to convey, a cleaning frame (16) and a cleaning brush (15) are arranged on the outer side of the discharging positioning support frame (10) to clean the outer surface of the assembly line conveyor belt (1);

s2: mutual inductor conveying frames (4) are arranged at the upper end of the assembly line conveying belt (1), a group of mutual inductor conveying frames (4) are placed every ten minutes, assembly line processing production can be continuously carried out, mutual inductor placing frames (25) are installed at the upper ends of the mutual inductor conveying frames (4), and current mutual inductors can be placed in a positioning mode on the inner sides of the mutual inductor placing frames (25) and can be subjected to positioning processing;

s3: the processing seat (9) is installed on the side of the assembly line conveyor belt (1), the processing seat (9) is positioned at the bottom through the positioning base (7), the processing partition plates (8) are installed at the front ends of the processing seat (9), multiple groups of processing partition plates (8) are arranged, processing stations (27) are arranged between the two groups of processing partition plates (8), each group of processing stations (27) are different working areas, current transformer processing is carried out at the positions of the processing stations (27), in the conveying process of the transformer conveyor frame (4), position monitoring is carried out by the infrared monitoring mechanism (22) when the processing partition plates (8) pass through the processing partition plates (8), when the front ends of the processing partition plates (8) are reached, the driving cylinder (20) automatically drives the movable baffle (19) to move downwards to block the positions of the transformer conveyor frame (4), processing is carried out at the positions of the processing stations (27), and the processing stations (27) are preprocessed by transformers through the following processing flows, The method comprises the following steps of wrapping heads, winding and shearing, spot welding operation, glue filling operation, welding operation, oil immersion operation, tin bar feeding operation and external inspection operation, molding and discharging are carried out after the operation is finished, and production is finished.

Technical Field

The invention relates to the field of current transformer production, in particular to a current transformer production line and a using method thereof.

Background

Current transformer production water line is a support equipment who carries out the continuous processing production of current transformer, and the current transformer principle is according to the electromagnetic induction principle, and current transformer comprises closed iron core and winding, and to it winding processing operation when carrying out production and processing, along with the continuous development of science and technology, people also are more and more high to the manufacturing process requirement of current transformer production water line.

The existing current transformer production line has certain disadvantages when in use, firstly, when in production, the flow is complex, the integrated line production cannot be conveniently carried out, the limiting operation cannot be well carried out on the current transformer production line in the production and processing, the use of people is not facilitated, in addition, the position of the current transformer production line cannot be conveniently monitored, the placement and the conveying of the current transformer are troublesome, certain adverse effects are brought to the use process of people, and therefore, the current transformer production line and the use method thereof are provided.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides the current transformer production line and the use method thereof, the mutual inductor can be conveniently and better processed, the processing mode of the integrated production line is adopted, the structure is more compact, the occupied area is reduced, the processing production can be continuously carried out, the production and processing efficiency is higher, the processing position can be conveniently monitored, the position conveyed by the mutual inductor is limited, the occurrence of unprocessed parts is prevented, the production line is more practical, and the problems in the background technology can be effectively solved.

(II) technical scheme

In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a current transformer production water line, includes assembly line conveyer belt, processing seat, feeding positioning support frame, ejection of compact positioning support frame, feeding positioning support frame's upper end movable mounting has a transfer roller No. one, ejection of compact positioning support frame's upper end movable mounting has a transfer roller No. two, the assembly line conveyer belt is located the outside position of a transfer roller and No. two transfer rollers and moves about, the lower extreme positioning connection of processing seat has the location base, the processing baffle is installed in the front end location of processing seat.

As an optimal technical scheme of this application, driving cylinder and adjustable fender are installed in the outside of processing baffle, install the slide rail between adjustable fender and the processing baffle, install the riser between driving cylinder and the adjustable fender, the lower extreme positioning connection of processing baffle has the location link, infrared monitoring mechanism is installed to the lower extreme of location link, the processing baffle is provided with the multiunit, be provided with the processing station between two sets of processing baffles.

As an optimal technical scheme of this application, the driving machine is installed in ejection of compact location support frame's inside bottom location, the one end of driving machine is passed the position of ejection of compact location support frame and is installed the driving roller axle, No. two the transfer roller passes the position of ejection of compact location support frame and installs No. two drive bearing, be connected with the driving band between No. two drive bearing and the driving roller axle, the locating rack is installed to the upper end of ejection of compact location support frame, the outer fixed surface of locating rack is connected with clean frame, the lower extreme outer fixed surface of clean frame is connected with the cleaning brush.

As an optimal technical scheme of this application, the upper end fixedly connected with guard flap of feeding positioning support frame, the upper end of assembly line conveyer belt is provided with the mutual-inductor carriage, the mutual-inductor rack is installed in the upper end location of mutual-inductor carriage, the standing groove has been seted up to the inboard of mutual-inductor rack, the internal surface fixedly connected with protection machanism of mutual-inductor rack, the position that feeding positioning support frame connects a transfer roller is provided with drive bearing No. one, straining device is installed in drive bearing's the outside, the outer fixed surface of transfer roller is connected with the slipmat.

As an optimal technical scheme of this application, be provided with the locating rack between processing seat and the processing baffle, one side fixed connection of locating rack and processing baffle is passed through to the front end of processing seat, the inboard swing joint and the adjustable fender that slide rail and adjustable fender are passed through to the inboard of processing baffle drive the activity from top to bottom through driving cylinder, riser, the lower extreme of processing baffle passes through the upper end fixed connection of locating link and infrared monitoring mechanism.

As an optimal technical scheme of this application, be provided with the bearing between ejection of compact location support frame and No. two transfer rollers, the both ends swing joint of bearing and No. two transfer rollers is passed through to the inboard of ejection of compact location support frame, No. two transfer rollers drive through No. two drive bearing, driving band, driving roller, driving machine, the both ends location connection of locating rack and cleaning frame is passed through in the outside of ejection of compact location support frame, be provided with the powerful glue between cleaning brush and the cleaning frame, the interior surface location connection of cleaning frame through the powerful glue and cleaning brush.

As an optimal technical scheme of this application, infrared sensing monitoring module, central processing unit module, power conversion module, digital display module, control module and stop gear activity control module are provided with to infrared monitoring mechanism's inside, the central processing unit module is connected with infrared sensing monitoring module, power conversion module, digital display module and control module, control module is connected with stop gear activity control module.

As an optimal technical scheme of this application, the input of central processing unit module and infrared induction sensing monitoring module and power conversion module's output electric connection, the output of central processing unit module and digital display module and control module's input electric connection, control module's output and stop gear activity control module's input electric connection.

A use method of a current transformer production line comprises the following operation steps:

s1: the assembly line is assembled, the feeding positioning support frame and the discharging positioning support frame are installed at specified positions, a first conveying roller is installed on the inner side of the feeding positioning support frame, a second conveying roller is installed on the inner side of the discharging positioning support frame, the first conveying roller and the outer side of the second conveying roller are installed on the conveying belt of the assembly line, a driving roller shaft is driven to rotate through a driving machine, a second driving bearing is driven to rotate through a driving belt, so that the second conveying roller is driven to rotate, the second conveying roller and the first conveying roller synchronously rotate to drive the conveying belt of the assembly line to convey, a cleaning frame and a cleaning brush are installed on the outer side of the discharging positioning support frame, and the outer surface of the conveying belt of the assembly line is cleaned;

s2: the mutual inductor conveying frames are arranged at the upper end of the assembly line conveying belt, a group of mutual inductor conveying frames are placed every ten minutes, assembly line processing production can be continuously carried out, mutual inductor placing frames are installed at the upper ends of the mutual inductor conveying frames, and the current mutual inductors are placed on the inner sides of the mutual inductor placing frames in a positioning mode and can be subjected to positioning processing;

s3: the processing seat is arranged at the side of the conveyor belt of the assembly line, the processing seat is positioned at the bottom through the positioning base, the processing partition plates are arranged at the front end of the processing seat and are provided with a plurality of groups, processing stations are arranged between two groups of processing partition plates, each group of processing stations are different working areas, the current transformer is processed at the position of the processing station, and in the process of conveying the transformer conveying frame, when the baffle plate is machined, the infrared monitoring mechanism is used for monitoring the position, when the baffle plate reaches the front end of the machined baffle plate, the driving cylinder automatically drives the movable baffle plate to move downwards to block the position of the mutual inductor conveying frame, processing is carried out at the position of a processing station, the processing flow of the processing station from front to back comprises mutual inductor pretreatment, wrapping head, winding and shearing, spot welding operation, glue filling operation, welding operation, oil immersion operation, tin bar feeding operation and external inspection operation, molding and discharging are carried out after the operation is finished, and production is finished.

(III) advantageous effects

Compared with the prior art, the invention provides a current transformer production line and a use method thereof, and the current transformer production line has the following beneficial effects: the current transformer production line and the use method thereof can conveniently and better process the mutual inductor by the multi-station integrated processing seat, the mutual inductor conveying mechanism and the infrared monitoring control system, adopt the processing mode of an integrated production line, have more compact structure, reduce the occupied area, continuously process and produce, have higher production and processing efficiency, can also conveniently monitor the processing position, carry out limit operation on the conveying position of the mutual inductor, prevent the occurrence of unprocessed parts, are more practical, assemble the production line, install the feeding positioning support frame and the discharging positioning support frame at the appointed position, install a first conveying roller at the inner side of the feeding positioning support frame, install a second conveying roller at the inner side of the discharging positioning support frame, install the conveying belt of the production line outside the first conveying roller and the second conveying roller, drive the roller to rotate by a driver, the device comprises a driving belt, a second driving bearing, a first conveying roller, a second conveying roller, a mutual inductor conveying frame, a mutual inductor placing frame, a current mutual inductor positioning frame, a processing seat, a positioning base, a processing partition plate, a plurality of groups of processing partition plates, a processing station and a processing station, wherein the second driving bearing is driven to rotate by the driving belt, the second conveying roller and the first conveying roller synchronously rotate to drive the assembly line conveying belt to convey, the cleaning frame and the cleaning brush are arranged on the outer side of a discharging positioning support frame to clean the outer surface of the assembly line conveying belt, the mutual inductor conveying frame is arranged at the upper end of the assembly line conveying belt, the mutual inductor conveying frame is placed every ten minutes to continuously carry out assembly line processing production, the mutual inductor placing frame is arranged at the upper end of the mutual inductor placing frame, the current mutual inductor is positioned and placed in the inner side of the mutual inductor placing frame to carry out positioning processing, the processing seat is arranged at the side of the assembly line conveying belt, the processing seat is arranged at the side of the processing partition plate, the processing seat, the processing partition plate is arranged at the front end of the processing seat, the processing partition plate, the processing partition plates are arranged in a plurality of the processing stations, every group processing station is different workplaces, carry out current transformer processing in the position of processing station, in mutual-inductor carriage transportation process, through processing the baffle, carry out position monitoring by infrared monitoring mechanism, when reacing processing baffle front end, the driving cylinder automatic drive adjustable fender activity downwards, the position of separation mutual-inductor carriage, process in the position of processing station, processing station is mutual-inductor preliminary treatment by the flow of processing after going to, the packet head, twine and cut, spot welding operation, the encapsulating operation, welding operation, the immersion oil operation, go up tin bar operation and outward inspection operation, the shaping ejection of compact after the operation is accomplished, production finishes, whole current transformer production water line simple structure, and convenient for operation, the effect of using is better for traditional mode.

Drawings

Fig. 1 is a schematic view of an overall structure of a current transformer production line of the present invention.

Fig. 2 is a schematic structural diagram of a conveying belt in a current transformer production line.

Fig. 3 is a schematic structural diagram of a processing base in the current transformer production line of the invention.

Fig. 4 is a schematic structural diagram of a processing partition plate in the current transformer production line of the invention.

Fig. 5 is a schematic structural diagram of a movable baffle in a current transformer production line.

Fig. 6 is a schematic structural diagram of a transformer conveying frame in a current transformer production line.

Fig. 7 is a schematic structural diagram of an infrared monitoring control system in a current transformer production line of the invention.

In the figure: 1. a production line conveyor belt; 2. a first conveying roller; 3. a protective baffle; 4. a mutual inductor conveying frame; 5. a feeding positioning support frame; 6. a first drive bearing; 7. positioning a base; 8. processing the partition plate; 9. processing a base; 10. a discharging positioning support frame; 11. a drive roller shaft;

12. a driver; 13. a second drive bearing; 14. a second conveying roller; 15. a cleaning brush;

16. a cleaning frame; 17. a positioning frame; 18. a drive belt; 19. a movable baffle; 20. a drive cylinder; 21. a lifter; 22. an infrared monitoring mechanism; 23. positioning the connecting frame; 24. a slide rail; 25. placing a mutual inductor rack; 26. a protection mechanism; 27. a processing station; 28. a tensioning mechanism; 29. a non-slip mat; 30. and (6) placing the groove.

Detailed Description

The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and the detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The first embodiment is as follows:

as shown in fig. 1-7, a current transformer production water line, including assembly line conveyer belt 1, processing seat 9, feeding positioning support frame 5, ejection of compact positioning support frame 10, feeding positioning support frame 5's upper end movable mounting has transfer roller 2 No. one, ejection of compact positioning support frame 10's upper end movable mounting has transfer roller 14 No. two, assembly line conveyer belt 1 is located the outside position of transfer roller 2 and transfer roller 14 and moves about, processing seat 9's lower extreme positioning connection has location base 7, processing seat 9's front end location is installed and is processed baffle 8.

The outer side of a processing clapboard 8 is provided with a driving cylinder 20 and a movable baffle plate 19, a sliding rail 24 is arranged between the movable baffle plate 19 and the processing clapboard 8, a lifter 21 is arranged between the driving cylinder 20 and the movable baffle plate 19, the lower end of the processing clapboard 8 is connected with a positioning connecting frame 23 in a positioning way, the lower end of the positioning connecting frame 23 is provided with an infrared monitoring mechanism 22, the processing clapboard 8 is provided with a plurality of groups, a processing station 27 is arranged between two groups of processing clapboards 8, the processing station 27 is used for preprocessing a mutual inductor by a processing flow going to the back, wrapping heads, winding and shearing, spot welding operation, glue filling operation, welding operation, oil immersion operation, tin bar feeding operation and external inspection operation, molding and discharging are carried out after the operation is finished, and the production is finished.

The inside bottom location of ejection of compact location support frame 10 installs driving machine 12, driving machine 12's one end is passed the position of ejection of compact location support frame 10 and is installed drive roller shaft 11, No. two transfer roller 14 passes the position of ejection of compact location support frame 10 and installs No. two drive bearing 13, be connected with the driving band 18 between No. two drive bearing 13 and the drive roller shaft 11, locating rack 17 is installed to the upper end of ejection of compact location support frame 10, the fixed surface of locating rack 17 is connected with cleaning frame 16, the fixed surface of the lower extreme of cleaning frame 16 is connected with cleaning brush 15.

Feeding positioning support frame 5's upper end fixedly connected with guard flap 3, the upper end of assembly line conveyer belt 1 is provided with mutual-inductor carriage 4, mutual-inductor rack 25 is installed in the upper end location of mutual-inductor carriage 4, standing groove 30 has been seted up to mutual-inductor rack 25's inboard, mutual-inductor rack 25's internal surface fixedly connected with protection machanism 26, feeding positioning support frame 5 connects the position of transfer roller 2 and is provided with drive bearing 6 No. one, straining device 28 is installed in the outside of drive bearing 6 No. one, the fixed surface of transfer roller 2 is connected with slipmat 29.

A positioning frame is arranged between the processing seat 9 and the processing partition plate 8, the front end of the processing seat 9 is fixedly connected with one side of the processing partition plate 8 through the positioning frame, the inner side of the processing partition plate 8 is movably connected with the inner side of the movable baffle plate 19 through a slide rail 24, the movable baffle plate 19 is driven to move up and down through a driving cylinder 20 and a lifter 21, and the lower end of the processing partition plate 8 is connected with the upper end of an infrared monitoring mechanism 22 through a positioning connecting frame 23 in a positioning manner.

Be provided with the bearing between ejection of compact location support frame 10 and No. two transfer rollers 14, the inboard both ends swing joint with No. two transfer rollers 14 of passing through the bearing of ejection of compact location support frame 10, No. two transfer rollers 14 pass through No. two drive bearing 13, the driving band 18, drive roll axle 11, driving machine 12 drives, the outside of ejection of compact location support frame 10 is passed through locating rack 17 and is connected with the both ends location of cleaning frame 16, be provided with the super glue between cleaning brush 15 and the cleaning frame 16, the inside surface of cleaning frame 16 is passed through the super glue and is connected with the internal surface location of cleaning brush 15.

Example two:

on the basis of the first embodiment, as shown in fig. 1-7, a current transformer production line comprises a production line conveyer belt 1, a processing seat 9, a feeding positioning support frame 5 and an discharging positioning support frame 10, wherein a first conveying roller 2 is movably mounted at the upper end of the feeding positioning support frame 5, a second conveying roller 14 is movably mounted at the upper end of the discharging positioning support frame 10, the production line conveyer belt 1 is positioned at the outer side positions of the first conveying roller 2 and the second conveying roller 14 to move, a positioning base 7 is connected at the lower end of the processing seat 9, and a processing partition plate 8 is installed at the front end of the processing seat 9 in a positioning manner.

The outer side of the processing partition plate 8 is provided with a driving cylinder 20 and a movable baffle plate 19, a sliding rail 24 is arranged between the movable baffle plate 19 and the processing partition plate 8, a lifter 21 is arranged between the driving cylinder 20 and the movable baffle plate 19, the lower end of the processing partition plate 8 is connected with a positioning connecting frame 23 in a positioning mode, the lower end of the positioning connecting frame 23 is provided with an infrared monitoring mechanism 22, the processing partition plate 8 is provided with a plurality of groups, and a processing station 27 is arranged between the two groups of processing partition plates 8.

The infrared monitoring mechanism 22 is internally provided with an infrared sensing monitoring module, a central processing unit module, a power supply conversion module, a digital display module, a control module and a limiting mechanism activity control module, the central processing unit module is connected with the infrared sensing monitoring module, the power supply conversion module, the digital display module and the control module, and the control module is connected with the limiting mechanism activity control module.

The input end of the central processing unit module is electrically connected with the output ends of the infrared sensing monitoring module and the power supply conversion module, the output end of the central processing unit module is electrically connected with the input ends of the digital display module and the control module, and the output end of the control module is electrically connected with the input end of the limiting mechanism movable control module.

Example three:

on the basis of the second embodiment, as shown in fig. 1-7, a current transformer production line comprises a production line conveyer belt 1, a processing seat 9, a feeding positioning support frame 5 and an discharging positioning support frame 10, wherein a first conveying roller 2 is movably mounted at the upper end of the feeding positioning support frame 5, a second conveying roller 14 is movably mounted at the upper end of the discharging positioning support frame 10, the production line conveyer belt 1 is positioned at the outer side positions of the first conveying roller 2 and the second conveying roller 14 to move, a positioning base 7 is connected at the lower end of the processing seat 9, and a processing partition plate 8 is installed at the front end of the processing seat 9 in a positioning manner.

A use method of a current transformer production line comprises the following operation steps:

s1: the assembly line is assembled, the feeding positioning support frame 5 and the discharging positioning support frame 10 are installed at specified positions, a first conveying roller 2 is installed on the inner side of the feeding positioning support frame 5, a second conveying roller 14 is installed on the inner side of the discharging positioning support frame 10, the assembly line conveying belt 1 is installed on the outer sides of the first conveying roller 2 and the second conveying roller 14, a driving roller shaft 11 is driven to rotate through a driving machine 12, a second driving bearing 13 is driven to rotate through a driving belt 18, the second conveying roller 14 is driven to rotate, the second conveying roller 14 and the first conveying roller 2 synchronously rotate, the assembly line conveying belt 1 is driven to convey, a cleaning frame 16 and a cleaning brush 15 are installed on the outer side of the discharging positioning support frame 10, and the outer surface of the assembly line conveying belt 1 is cleaned;

s2: the mutual inductor conveying frames 4 are arranged at the upper end of the assembly line conveying belt 1, a group of mutual inductor conveying frames 4 are placed every ten minutes, assembly line processing production can be continuously carried out, mutual inductor placing frames 25 are installed at the upper ends of the mutual inductor conveying frames 4, and current mutual inductors can be placed in a positioning mode on the inner sides of the mutual inductor placing frames 25 and can be subjected to positioning processing;

s3: the processing seat 9 is arranged at the side of the production line conveying belt 1, the processing seat 9 is positioned at the bottom through the positioning base 7, the processing partition plate 8 is arranged at the front end of the processing seat 9, a plurality of groups of processing partition plates 8 are arranged, a processing station 27 is arranged between the two groups of processing partition plates 8, each group of processing station 27 is different in working area, the current transformer processing is carried out at the position of the processing station 27, in the conveying process of the transformer conveying frame 4, when the processing partition plates 8 pass through the processing, the position monitoring is carried out by the infrared monitoring mechanism 22, when the processing partition plates 8 reach the front end, the driving cylinder 20 automatically drives the movable baffle plate 19 to move downwards to block the position of the transformer conveying frame 4, the processing is carried out at the position of the processing station 27, the processing station 27 carries out the mutual inductor pretreatment, the head covering, the winding and shearing, the spot welding operation, the glue pouring operation, the welding operation, the oil immersion operation, the tin bar feeding operation and the external inspection operation through the processing flow from front to back, and after the operation is finished, forming and discharging, and finishing production.

The working principle is as follows: the invention comprises a production line conveying belt 1, a first conveying roller 2, a protective baffle 3, a mutual inductor conveying frame 4, a feeding positioning support frame 5, a first driving bearing 6, a positioning base 7, a processing clapboard 8, a processing seat 9, a discharging positioning support frame 10, a driving roller shaft 11, a driving machine 12, a second driving bearing 13, a second conveying roller 14, a cleaning brush 15, a cleaning frame 16, a positioning frame 17, a driving belt 18, a movable baffle 19, a driving cylinder 20, a lifter 21, an infrared monitoring mechanism 22, a positioning connecting frame 23, a sliding rail 24, a mutual inductor placing frame 25, a protective mechanism 26, a processing station 27, a tensioning mechanism 28, an anti-skid pad 29 and a placing groove 30, wherein when in use, the production line is assembled, the feeding positioning support frame 5 and the discharging positioning support frame 10 are arranged at a designated position, the first conveying roller 2 is arranged on the inner side of the feeding positioning support frame 5, the inner side of the discharging positioning support frame 10 is provided with a second conveying roller 14, the outer sides of the first conveying roller 2 and the second conveying roller 14 are provided with an assembly line conveying belt 1, a driving roller shaft 11 is driven to rotate by a driving machine 12, a second driving bearing 13 is driven to rotate by a driving belt 18, so that the second conveying roller 14 is driven to rotate, the second conveying roller 14 and the first conveying roller 2 synchronously rotate to drive the assembly line conveying belt 1 to convey, a cleaning frame 16 and a cleaning brush 15 are arranged on the outer side of the discharging positioning support frame 10 to clean the outer surface of the assembly line conveying belt 1, the upper end position of the assembly line conveying belt 1 is provided with a mutual inductor conveying frame 4, a group of mutual inductor conveying frames 4 are arranged every ten minutes to continuously perform assembly line processing production, the upper end of the mutual inductor conveying frame 4 is provided with a mutual inductor placing frame 25, and a current mutual inductor is positioned and placed on the inner side of the mutual inductor placing frame 25, the processing device can be used for positioning processing, a processing seat 9 is arranged at the side of the assembly line conveyor belt 1, the processing seat 9 is used for bottom positioning through a positioning base 7, a processing partition plate 8 is arranged at the front end of the processing seat 9, a plurality of groups of processing partition plates 8 are arranged, a processing station 27 is arranged between the two groups of processing partition plates 8, each group of processing station 27 is different in working area, current transformer processing is carried out at the position of the processing station 27, in the process of conveying the transformer conveying frame 4, position monitoring is carried out by an infrared monitoring mechanism 22 when the processing partition plates 8 pass through the processing partition plates 8, a driving cylinder 20 automatically drives a movable baffle plate 19 to move downwards when the front end of the processing partition plate 8 reaches, the position of the transformer conveying frame 4 is blocked, processing is carried out at the position of the processing station 27, and the processing flow of the processing station 27 before and after the processing flow is used for preprocessing, wrapping head, winding and shearing, spot welding operation, glue filling operation, welding operation, Oil immersion operation, tin bar feeding operation and external inspection operation, molding and discharging after the operation is finished, and finishing production.

It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

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