阅读说明：本技术 一种热镀锌加工用镀锌层均匀性检测装置及其检测方法 (Zinc coating uniformity detection device for hot galvanizing processing and detection method thereof ) 是由 储光 穆永飞 于 2021-08-31 设计创作，主要内容包括：本发明公开了一种热镀锌加工用镀锌层均匀性检测装置及其检测方法,包括主体,主体内部开设有检验池,检验池内部底部两侧安装有提升气缸,提升气缸上方安装有承接框,承接框内部插接有承接盘,检验池上方两侧开设有搭槽,搭槽内部可拆卸安装有多个隔断框,隔断框之间可拆卸安装有夹紧机构,主体左侧内部开设有清理池。本发明通过安装有夹紧机构、固定机构、清理池和承接框,夹紧机构配合固定机构使用,可对产品进行快速便捷固定,同时方便拆卸,可快速放入清理池内部,提高了清理的效率,而清理池可对检测产品进行全面清理,提高了后续检测数据的准确性。(The invention discloses a galvanized layer uniformity detection device for hot galvanizing processing and a detection method thereof. According to the invention, the clamping mechanism, the fixing mechanism, the cleaning pool and the receiving frame are arranged, the clamping mechanism is matched with the fixing mechanism for use, the product can be quickly and conveniently fixed, meanwhile, the product is convenient to disassemble, the product can be quickly placed into the cleaning pool, the cleaning efficiency is improved, the cleaning pool can comprehensively clean the detected product, and the accuracy of subsequent detection data is improved.)

1. The utility model provides a hot galvanizing process is with zinc-plated layer homogeneity detection device, includes main part (1), its characterized in that: the inspection device is characterized in that an inspection tank (3) is arranged in the main body (1), lifting cylinders (11) are arranged on two sides of the bottom in the inspection tank (3), bearing frames (15) are arranged above the lifting cylinders (11), bearing discs (16) are inserted in the bearing frames (15), grooves (10) are arranged on two sides of the top of the inspection tank (3), a plurality of partition frames (17) are detachably arranged in the grooves (10), clamping mechanisms (22) are detachably arranged between the partition frames (17), a cleaning tank (6) is arranged in the left side of the main body (1), screw grooves (4) are arranged on two sides of the inside of the cleaning tank (6), a motor (26) is arranged at the bottom of each screw groove (4), a power output shaft of the motor (26) is connected with a threaded rod (30), and a threaded sleeve (12) is in threaded connection with the outer side of the threaded rod (30), the utility model discloses a cleaning machine, including screw thread bush (12), bearing housing (32), mounting panel (8) are installed in the movable block (5) outside, stabilizing block (29) are installed to movable block (5) both sides, stabilizing groove (28) have been seted up to screw rod groove (4) inside both sides, just stabilizing block (29) sliding connection be in inside stabilizing groove (28), mounting panel (8) internally mounted has a plurality of micro motor (31), micro motor (31) power output shaft is connected with clearance dish (7).

2. The galvanized layer uniformity detection device for hot galvanizing processing according to claim 1, characterized in that: partition frame (17) with fixed establishment (21) are all installed on clamping mechanism (22) right side, fixed establishment (21) include spring groove (2105), round pin piece (2101) and fastening spring (2104), spring groove (2105) internally mounted has fastening spring (2104) one end, round pin piece (2101) is installed to fastening spring (2104) other end.

3. The galvanized layer uniformity detection device for hot galvanizing processing according to claim 2, characterized in that: the pin hole (9) is formed in the left side of the lapping groove (10), the pin block (2101) is inserted into the pin hole (9), the fixing blocks (18) are mounted below the left sides of the partition frame (17) and the clamping mechanism (22), the bottom of the lapping groove (10) is provided with the insertion hole (2), and the fixing blocks (18) are inserted into the insertion hole (2).

4. The galvanized layer uniformity detection device for hot galvanizing processing according to claim 1, characterized in that: the inspection pool is characterized in that two sides of the inspection pool (3) are provided with bearing disc stabilizing grooves (13), the bearing disc stabilizing grooves (13) are connected with one ends of bearing disc stabilizing blocks (14) in a sliding mode, and the other ends of the bearing disc stabilizing blocks (14) are connected to two sides of the bearing frame (15).

5. The galvanized layer uniformity detection device for hot galvanizing processing according to claim 2, characterized in that: pin piece stabilizing blocks (2102) are installed on two sides of the pin piece (2101), pin piece stabilizing grooves (2103) are formed in two sides of the inner portion of the spring groove (2105), and the pin piece stabilizing blocks (2102) are connected to the inner portion of the pin piece stabilizing grooves (2103) in a sliding mode.

6. The galvanized layer uniformity detection device for hot galvanizing processing according to claim 1, characterized in that: clamping mechanism (22) are including double-layered frame shifting chute (24), double-layered frame A (23) and double-layered frame B (25) below sliding connection be in inside double-layered frame shifting chute (24), just double-layered frame A (23) with double-layered frame B (25) both sides internally mounted has shrink spring (27).

7. The galvanized layer uniformity detection device for hot galvanizing processing according to claim 1, characterized in that: a collecting tank (33) is arranged at the bottom of the cleaning tank (6), and a collecting box (34) is detachably mounted in the collecting tank (33).

8. The device for detecting the uniformity of the galvanized layer for hot galvanizing processing according to claim 3, characterized in that: partition frame (17) internally mounted has a plurality of disconnected poles (20), just install between disconnected pole (20) and cut off filter screen (19).

9. The galvanized layer uniformity detection device for hot galvanizing processing according to claim 1, characterized in that: the power input ends of the motor (26) and the micro motor (31) are electrically connected with the power output end of an external power supply.

10. The use method of the zinc plating layer uniformity detection device for hot galvanizing processing according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:

step (A), firstly, injecting copper sulfate experimental liquid required by detection into a detection pool (3), standing the detection liquid, then placing a product to be detected into a clamping mechanism (22), when the clamping mechanism (22) is used, firstly, pushing a clamping frame A (23) and a clamping frame B (25) to respective opposite directions to drive a contraction spring (27) inside the clamping mechanism to stretch, then placing the product to be detected into the clamping mechanism (22), then loosening the clamping frame A23 and the clamping frame B25, at the moment, contracting the contraction spring (27), driving the lower parts of the clamping frame A (23) and the clamping frame B (25) to move inside a clamping frame moving groove (24) inside the clamping mechanism (22), closing to fix the product to be detected, and at the moment, placing the clamping mechanism (22) and the product to be detected into the detection pool (3);

step (B), then, when the clamping mechanism is put in, a fixing block (18) on one side of the clamping mechanism (22) is inserted into the jack (2), then a pin block (2101) in a fixing mechanism (21) on the other side of the clamping mechanism (22) is slid, the pin block (2101) moves and simultaneously drives a fastening spring (2104) in a spring groove (2105) to contract and store force, meanwhile, pin block stabilizing blocks (2102) on two sides of the pin block (2101) move in a pin block stabilizing groove (2103), then the pin block (2101) is loosened, the fastening spring (2104) releases force to eject the pin block (2101) to be inserted into a pin hole (9) in the inner side of a lapping groove (10), and the clamping mechanism (22) is fixed;

step (C), repeating the placing process of the clamping mechanism (22), inserting the partition frame (17) into the inspection pool (3), and partitioning the clamping mechanism (22);

step (D), then, according to the detection requirement, the product detected by the clamping mechanism (22) is kept still, and the product cannot move or shake in the process;

step (E), then, after a period of time, the clamping mechanism (22) and the detected product are taken up by moving the pin block (2101) inside the fixing mechanism (21), then the clamping mechanism and the detected product are placed into the cleaning pool (6), the micro motor (31) is powered on by an external power supply at the moment, the micro motor (31) rotates to drive the cleaning disc (7) to rotate, the cleaning disc (7) cleans the product which is detected once inside the clamping mechanism (22), compact red copper generated on the surface of the detected product is cleaned, in the cleaning process, the motor (26) inside the cleaning pool (6) is powered on by the external power supply, the motor (26) rotates to drive the threaded rod (30) to rotate, the threaded rod (30) rotates to drive the threaded sleeve (12) on the outer side to rotate, and the threaded sleeve (12) rotates to drive the bearing sleeve (32) on the outer side to rotate, the bearing sleeve (32) drives the moving block (5) to rotate, the stabilizing blocks (29) on two sides of the moving block (5) slide in the stabilizing grooves (28) to limit the rotation of the moving block (5), so that the threaded sleeve (12) and the bearing sleeve (32) move up and down in the screw rod groove (4), the moving block (5), the mounting plate (8) and the cleaning disc (7) are driven to move up and down in the cleaning pool (6), and the clamping mechanism (22) and internal detection products are cleaned up and down on the surface;

step (F), then, repeating the step (B), the step (D) and the step (E), repeatedly inspecting the detected product for multiple times, and inspecting the uniformity of the surface zinc coating;

and (G) after the detection is finished, extracting the detection liquid in the inspection pool (3), then working through an external lifting cylinder (11), ejecting the bearing frame (15) and the bearing disc (16), then extracting the bearing disc (16) from the inside of the bearing frame (15), simultaneously meeting the sediment borne on the surface of the bearing disc (16), then extracting the collecting box (34) from the inside of the collecting tank (33), collecting the cleaned red copper, and finishing the whole detection.

Technical Field

The invention relates to the technical field of hot galvanizing product detection, in particular to a zinc coating uniformity detection device for hot galvanizing processing and a detection method thereof.

Background

The uniformity of the zinc layer affects the corrosion resistance and the service life of the product and should be listed as a standard for detection and examination. The uniformity of the coating can be evaluated by the coating uniformity or the average H and standard deviation S of the coating thickness. Necessary measures should be taken to improve the uniformity of the zinc coating during the hot dip galvanizing process.

The red copper that produces when detecting product surface detection can not carry out high efficiency clearance in the use to current zinc layer homogeneity detection device, leads to detection efficiency low, and the practicality is poor to current zinc layer homogeneity detection device can not detect a plurality of products simultaneously when using, does not have the function of collecting to the precipitate that detects the production simultaneously, directly discharges, leads to environmental pollution and wasting of resources.

Therefore, how to ensure high detection efficiency, enhance the practicability of the detection equipment and reduce resource waste, improve the environmental protection property and carry out clean production is a problem to be solved at present.

Patent No. CN201520105043.6 discloses a zinc-coated copper sulfate test cleaning tank, which comprises a water tank, wherein water is contained in the water tank, a test container containing copper sulfate solution and a plurality of cleaning containers containing water are arranged in the water tank, ultrasonic generators are arranged at the lower parts of the test container and the cleaning containers, and an ultrasonic frequency switch is arranged at the lower part of the water tank. The test container and the cleaning container are positioned in the water tank through a support. The utility model discloses a plurality of washing containers have been set up to set up supersonic generator, its sample that can adapt to various shapes, put into the washing tank with the sample during experiment, need not use any instrument can get rid of the precipitate on sample surface, and be applicable to a plurality of samples and wash convenient and fast simultaneously. The utility model discloses set up the support, can be convenient, firm make experimental container and washing container location in the basin.

The device has the following disadvantages when in use: 1. when the device is used, the detection efficiency is low, the effect is poor, and the detection result is inaccurate, so the improvement is needed; 2. the device can not detect a plurality of products simultaneously when using, does not have the function of collecting to the precipitate that detects the production simultaneously, directly discharges, leads to environmental pollution and wasting of resources, so still need improve.

Disclosure of Invention

The invention aims to provide a galvanized layer uniformity detection device for hot galvanizing processing and a detection method thereof, and aims to solve the problems that the conventional galvanized layer uniformity detection device for hot galvanizing processing in the background art has low detection efficiency and poor effect, so that the detection result is inaccurate, a plurality of products cannot be detected simultaneously during use, and precipitates generated by detection have no collection function and are directly discharged, so that the environmental pollution and the resource waste are caused.

In order to solve the technical problems, the invention provides the following technical scheme: a zinc coating uniformity detection device for hot galvanizing processing comprises a main body, wherein a detection pool is arranged in the main body, lifting cylinders are arranged on two sides of the bottom inside the detection pool, a bearing frame is arranged above the lifting cylinders, a bearing disc is inserted in the bearing frame, grooves are arranged on two sides of the upper side of the detection pool, a plurality of partition frames are detachably arranged in the grooves, a clamping mechanism is detachably arranged between the partition frames, a cleaning pool is arranged in the left side of the main body, screw grooves are arranged on two sides of the inner part of the cleaning pool, a motor is arranged at the bottom of the screw grooves, a screw rod is connected with a power output shaft of the motor, a threaded sleeve is in threaded connection with the outer side of the screw rod, a bearing sleeve is connected with the outer side of the threaded sleeve, a moving block is connected with the outer side of the bearing sleeve, a mounting plate is arranged on the outer side of the moving block, and stabilizing blocks are arranged on two sides of the moving block, the screw rod inslot portion both sides have been seted up and have been stabilized the groove, just it is in to stabilize piece sliding connection stabilize inslot portion, mounting panel internally mounted has a plurality of micro motor, micro motor power output shaft has the clearance dish.

Preferably, cut off the frame with fixed establishment is all installed on the clamping mechanism right side, fixed establishment includes spring slot, round pin piece and fastening spring, spring slot internally mounted has fastening spring one end, the round pin piece is installed to the fastening spring other end, through installing fixed establishment, can be fast convenient dismantle and install clamping mechanism and cut off the frame, has improved the efficiency that detects.

Preferably, the left side of the groove is internally provided with a pin hole, the pin block is inserted into the pin hole, the partition frame and the clamping mechanism are both provided with fixed blocks below the left side, the bottom of the groove is provided with a jack, the fixed blocks are inserted into the jacks, the fixed blocks are matched with the jacks for use, the partition frame and the clamping mechanism can be quickly positioned, and the installation efficiency is improved.

Preferably, the two sides of the inspection pool are provided with receiving disc stabilizing grooves, the receiving disc stabilizing grooves are connected with one ends of receiving disc stabilizing blocks in a sliding mode, the other ends of the receiving disc stabilizing blocks are connected to the two sides of the receiving frame, the receiving disc stabilizing blocks are matched with the receiving disc stabilizing grooves to be used, and stability of the receiving disc and the receiving frame during pushing is improved.

Preferably, round pin piece stabilizing block is installed to round pin piece both sides, round pin piece stabilizing slot has been seted up to the inside both sides of spring groove, just round pin piece stabilizing block sliding connection in round pin piece stabilizing slot is inside, and round pin piece stabilizing block has ensured the stability of round pin piece at the removal in-process, has improved dismantlement and installation stability.

Preferably, clamping mechanism includes clamp frame shifting chute, clamp frame A and clamp frame B below sliding connection be in inside the clamp frame shifting chute, just clamp frame A with clamp frame B both sides internally mounted has a shrink spring, and clamping mechanism fixes the product that detects that treats that the surface is quick, and convenient the detection has improved detection efficiency.

Preferably, the collecting tank has been seted up to the cleaning tank bottom, the inside demountable installation of collecting tank has the collection box, collects the box and can retrieve the result after the clearance, has improved the feature of environmental protection.

Partition frame internally mounted has a plurality of disconnected poles that separate, just install between the disconnected pole and cut off the filter screen, cut off the frame and can carry out the separation to detecting the product, a plurality of clamping mechanism can be deposited to inspection pond inside, have improved the efficiency that detects.

The motor with the electric power input end of micro motor all is electric connection with the electric power output of external power source.

A detection method of a zinc coating uniformity detection device for hot galvanizing processing comprises the following steps:

step (A), firstly, injecting copper sulfate experimental liquid required by detection into a detection pool, standing the detection liquid, then placing a product to be detected into a clamping mechanism, when the clamping mechanism is used, firstly pushing a clamping frame A and a clamping frame B in opposite directions to drive a contraction spring in the clamping frame A to stretch, then placing the product to be detected into the clamping mechanism, then loosening the clamping frame A and the clamping frame B, at the moment, contracting the contraction spring to drive the lower parts of the clamping frame A and the clamping frame B to move in a clamping frame moving groove in the clamping mechanism, closing the clamping frame A and the clamping frame B so as to fix the product to be detected, and at the moment, placing the clamping mechanism and the product to be detected into the detection pool;

step (B), when the pin is placed in the groove, the fixing block on one side of the clamping mechanism is inserted into the jack, then the pin block in the fixing mechanism on the other side of the clamping mechanism is slid, the pin block moves and simultaneously drives the fastening spring in the spring groove to contract and store force, meanwhile, the pin block stabilizing blocks on two sides of the pin block move in the pin block stabilizing groove, then the pin block is loosened, the fastening spring releases force to eject and insert the pin block into the pin hole on the inner side of the lapping groove, and the clamping mechanism is fixed;

step (C), repeating the placing process of the clamping mechanism, inserting the partition frame into the inspection pool, and partitioning the clamping mechanism;

step (D), then, according to the detection requirement, standing the product which is detected by the clamping mechanism, wherein the product cannot move or shake in the period;

step (E), then, when a period of time is detected, the clamping mechanism and the detected product are taken up by the pin block inside the movable fixing mechanism, and then the clamping mechanism and the detected product are placed into a cleaning pool, the micro motor is powered on by an external power supply, the micro motor works and rotates to drive the cleaning disc to rotate, the cleaning disc cleans the product which is detected once inside the clamping mechanism, compact red copper generated on the surface of the detected product is cleaned, in the cleaning process, the motor inside the cleaning pool is powered on by the external power supply, the motor works and rotates to drive the threaded rod to rotate, the threaded rod rotates to drive the threaded sleeve outside to rotate, the bearing sleeve outside is driven to rotate when the threaded sleeve rotates, the bearing sleeve drives the movable block to rotate, the stable blocks on two sides of the movable block slide inside the stable groove to limit the rotation of the movable block, and therefore the threaded sleeve and the bearing sleeve move up and down inside the screw groove are realized, the moving block, the mounting plate and the cleaning disc are driven to move up and down in the cleaning pool, and the clamping mechanism and the internal detection product are cleaned up and down on the surface;

step (F), then, repeating the step (B), the step (D) and the step (E), repeatedly inspecting the detected product for multiple times, and inspecting the uniformity of the surface zinc coating;

and (G) after the detection is finished, extracting detection liquid in the inspection pool, then working through an external lifting cylinder, ejecting the bearing frame and the bearing disc, then extracting the bearing disc from the inside of the bearing frame, simultaneously meeting the precipitate borne by the surface of the bearing disc, then extracting the collecting box from the inside of the collecting tank, collecting the cleaned red copper, and finishing the whole detection.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the fixing mechanism, the clamping mechanism, the partition frame and the cleaning pool are arranged, the product to be detected is fixed through the clamping mechanism and is matched with the fixing mechanism, the product to be detected is conveniently and conveniently placed in the detection pool to be detected, the practicability is improved, meanwhile, the partition frame partitions the detection pool, a plurality of products can be detected simultaneously, the detection efficiency is improved, the cleaning pool is matched with the internal cleaning disc to be used, the red copper on the surface of the product to be detected can be efficiently cleaned, and the accuracy of the detection result is improved.

2. According to the invention, the lifting cylinder, the bearing disc, the bearing frame and the collecting box are arranged, the lifting cylinder is matched with the bearing disc to conveniently and rapidly send out the sediment at the bottom of the inspection pool, the bearing disc can collect and gather the sediment, the collecting box is matched with the collecting tank to be used, the red copper cleaning object generated by detection can be collected, the possibility of resource waste and environmental pollution is reduced, and the environmental protection property of the equipment is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural diagram of a partition frame according to the present invention;

FIG. 3 is a schematic structural view of the clamping mechanism of the present invention;

FIG. 4 is a schematic view of the structure of the tray and the tray of the present invention;

FIG. 5 is a schematic structural view of a mounting plate and a cleaning disc of the present invention;

fig. 6 is a schematic structural view of the partition mechanism of the present invention.

In the figure: 1. a main body; 2. a jack; 3. a testing pool; 4. a screw channel; 5. a moving block; 6. cleaning the pool; 7. cleaning the disc; 8. mounting a plate; 9. a pin hole; 10. groove lapping; 11. a lift cylinder; 12. a threaded sleeve; 13. a bearing plate stabilizing groove; 14. a holding tray stabilizing block; 15. a bearing frame; 16. a bearing plate; 17. a partition frame; 18. a fixed block; 19. isolating the filter screen; 20. a blocking rod; 21. a fixing mechanism; 2101. a pin block; 2102. a pin block stabilizing block; 2103. a pin stabilization slot; 2104. a fastening spring; 2105. a spring slot; 22. a clamping mechanism; 23. a clamping frame A; 24. a clamp frame moving groove; 25. a clamping frame B; 26. a motor; 27. a retraction spring; 28. a stabilizing slot; 29. a stabilizing block; 30. a threaded rod; 31. a micro motor; 32. a bearing housing; 33. collecting tank; 34. and (4) collecting the box.

Detailed Description

In order to solve the problems that the detection efficiency is low, the effect is poor, the detection result is inaccurate, a plurality of products cannot be detected simultaneously when the conventional zinc coating uniformity detection device for hot galvanizing processing is used, and the environment pollution and the resource waste are caused due to the fact that precipitates generated by detection are directly discharged without the function of collecting the precipitates. All other inventions obtained by a person of ordinary skill in the art based on the inventions of the present invention without any creative efforts shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the invention provides a safety testing device for a child safety seat of an automobile, which comprises a main body 1, wherein a testing pool 3 is arranged in the main body 1, lifting cylinders 11 are arranged at two sides of the bottom in the testing pool 3, a carrying frame 15 is arranged above the lifting cylinders 11, a carrying disc 16 is inserted in the carrying frame 15, carrying grooves 10 are arranged at two sides above the testing pool 3, a plurality of partition frames 17 are detachably arranged in the carrying grooves 10, clamping mechanisms 22 are detachably arranged between the partition frames 17, a cleaning pool 6 is arranged in the left side of the main body 1, screw grooves 4 are arranged at two sides in the cleaning pool 6, a motor 26 is arranged at the bottom of each screw groove 4, a power output shaft of the motor 26 is connected with a threaded rod 30, a threaded sleeve 12 is connected with threads at the outer side of the threaded rod 30, a bearing sleeve 32 is connected with the outer side of the threaded sleeve 12, a moving block 5 is connected with the outer side of the bearing sleeve 32, and a mounting plate 8 is arranged at the outer side of the moving block 5, stabilizing block 29 is installed to movable block 5 both sides, stabilizing groove 28 has been seted up to 4 inside both sides in screw rod groove, and stabilizing block 29 sliding connection is inside stabilizing groove 28, 8 internally mounted of mounting panel have a plurality of micro motor 31, micro motor 31 power output shaft has clearance dish 7, through installing clamping mechanism 22, fixed establishment 21, clearance pond 6 with accept frame 15, clamping mechanism 22 cooperation fixed establishment 21 uses, can carry out quick convenient fixed to the product, convenient dismantlement simultaneously, can put into clearance pond 6 inside fast, the efficiency of clearance has been improved, and clearance pond 6 can carry out comprehensive clearance to detecting the product, the accuracy of follow-up detection data has been improved.

Further, fixing mechanisms 21 are mounted on the right sides of the partition frame 17 and the clamping mechanism 22, each fixing mechanism 21 comprises a spring groove 2105, a pin block 2101 and a fastening spring 2104, one end of the fastening spring 2104 is mounted inside each spring groove 2105, the pin block 2101 is mounted at the other end of the fastening spring 2104, and the fixing mechanisms 21 can rapidly disassemble the partition frame 17 and the clamping mechanism 22, so that the detection efficiency is improved.

Further take groove 10 left side inside to have seted up pinhole 9, and round pin piece 2101 pegs graft inside pinhole 9, cut off frame 17 and clamping mechanism 22 left side below and all install fixed block 18, take groove 10 bottom to have seted up jack 2, and fixed block 18 pegs graft inside jack 2, fixed block 18 cooperation jack 2 uses, can carry out quick location to cutting off frame 17 and clamping mechanism 22, has improved the efficiency of installation.

Further, bearing plate stabilizing grooves 13 are formed in two sides of the inspection pool 3, one ends of bearing plate stabilizing blocks 14 are connected to the bearing plate stabilizing grooves 13 in a sliding mode, the other ends of the bearing plate stabilizing blocks 14 are connected to two sides of a bearing frame 15, and the bearing plate stabilizing blocks 14 ensure the lifting stability of the bearing frame 15.

Further round pin piece 2101 both sides are installed round pin piece stable block 2102, and round pin piece stable groove 2103 has been seted up to the inside both sides of spring slot 2105, and round pin piece stable block 2102 sliding connection is inside round pin piece stable groove 2103, and round pin piece stable block 20 can restrict round pin piece 2101 removal, prevents the skew.

Collecting groove 33 has been seted up to 6 bottoms in further cleaning pool, and collecting groove 33 inside demountable installation has collection box 34, and collection box 34 can be collected the red copper of clearing up out, reduces the wasting of resources, improves the feature of environmental protection.

A plurality of partition rods 20 are arranged inside the partition frame 17, partition filter screens 19 are arranged between the partition rods 20, the partition frame 17 can divide the inspection pool 3, and inspection efficiency is improved.

The power input terminals of the further motor 26 and the micro motor 31 are electrically connected to the power output terminal of the external power source.

The inspection method based on the galvanized layer uniformity detection device for hot galvanizing processing comprises the following steps:

step A, firstly, injecting copper sulfate experimental liquid required by detection into a detection pool 3, standing the detection liquid, then placing a product to be detected into a clamping mechanism 22, when the clamping mechanism 22 is used, firstly pushing a clamping frame A23 and a clamping frame B25 in opposite directions to drive a contraction spring 27 in the clamping mechanism 22 to stretch, then placing the product to be detected into the clamping mechanism 22, then loosening a clamping frame A23 and a clamping frame B25, at the moment, contracting the contraction spring 27 to drive the lower parts of the clamping frame A23 and the clamping frame B25 to move in a clamping frame moving groove 24 in the clamping mechanism 22, closing the clamping mechanism 22 and the product to be detected to be fixed, and at the moment, placing the clamping mechanism 22 and the product to be detected into the detection pool 3;

step B, when the pin is put in, the fixing block 18 on one side of the clamping mechanism 22 is inserted into the jack 2, then the pin block 2101 in the fixing mechanism 21 on the other side of the clamping mechanism 22 is slid, the pin block 2101 moves and simultaneously drives the fastening spring 2104 in the spring groove 2105 to contract and store force, meanwhile, the pin block stabilizing blocks 2102 on two sides of the pin block 2101 move in the pin block stabilizing groove 2103, then the pin block 2101 is loosened, the fastening spring 2104 releases force to push the pin block 2101 out and insert the pin block 2101 into the pin hole 9 on the inner side of the lapping groove 10, and the clamping mechanism 22 is fixed;

step C, repeating the placing process of the clamping mechanism 22, inserting the partition frame 17 into the inspection pool 3, and partitioning the clamping mechanism 22;

d, then, standing the product detected by the clamping mechanism 22 according to the detection requirement, wherein the product cannot move or shake in the period;

step E, then, after a period of time is detected, the pin block 2101 inside the movable fixing mechanism 21 lifts the clamping mechanism 22 together with the detected product, then the product is placed into the cleaning pool 6, the micro motor 31 is electrified through an external power supply, the micro motor 31 rotates to drive the cleaning disc 7 to rotate, the cleaning disc 7 cleans the product which is detected once inside the clamping mechanism 22, compact red copper generated on the surface of the detected product is cleaned, the motor 26 inside the cleaning pool 6 is electrified through the external power supply in the cleaning process, the motor 26 rotates to drive the threaded rod 30 to rotate, the threaded rod 30 rotates to drive the threaded sleeve 12 outside to rotate, the bearing sleeve 32 drives the bearing sleeve 32 outside to rotate when the threaded sleeve 12 rotates, the bearing sleeve 32 drives the movable block 5 to rotate, and the stabilizing blocks 29 on two sides of the movable block 5 slide inside the stabilizing grooves 28, the rotation of the moving block 5 is limited, so that the threaded sleeve 12 and the bearing sleeve 32 move up and down in the screw groove 4, the moving block 5, the mounting plate 8 and the cleaning disc 7 are driven to move up and down in the cleaning pool 6, and the clamping mechanism 22 and internal detection products are cleaned up and down on the surface;

f, subsequently, repeating the step B, the step D and the step E, repeatedly inspecting the detected product for multiple times, and inspecting the uniformity of the surface zinc coating;

and G, after the detection is finished, extracting the detection liquid in the inspection pool 3, at the moment, working through an external lifting cylinder 11, ejecting the bearing frame 15 and the bearing disc 16, then extracting the bearing disc 16 from the inside of the bearing frame 15, simultaneously meeting the sediment borne on the surface of the bearing disc 16, then extracting the collecting box 34 from the inside of the collecting tank 33, collecting the cleaned red copper, and finishing the whole detection.

The zinc coating uniformity detection device for hot galvanizing processing and the detection method thereof have the following advantages:

1. according to the invention, the fixing mechanism, the clamping mechanism, the partition frame and the cleaning pool are arranged, the product to be detected is fixed through the clamping mechanism and is matched with the fixing mechanism, the product to be detected is conveniently and conveniently placed in the detection pool to be detected, the practicability is improved, meanwhile, the partition frame partitions the detection pool, a plurality of products can be detected simultaneously, the detection efficiency is improved, the cleaning pool is matched with the internal cleaning disc to be used, the red copper on the surface of the product to be detected can be efficiently cleaned, and the accuracy of the detection result is improved.

2. According to the invention, the lifting cylinder, the bearing disc, the bearing frame and the collecting box are arranged, the lifting cylinder is matched with the bearing disc to conveniently and rapidly send out the sediment at the bottom of the inspection pool, the bearing disc can collect and gather the sediment, the collecting box is matched with the collecting tank to be used, the red copper cleaning object generated by detection can be collected, the possibility of resource waste and environmental pollution is reduced, and the environmental protection property of the equipment is improved.

Although the present invention has been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made herein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.