阅读说明：本技术 一种用于苹果饮料生产的过滤装置 (A filter equipment for apple beverage production ) 是由 赵鹏涛 王晓宇 孟永宏 郭玉蓉 于 2021-09-02 设计创作，主要内容包括：本发明公开了一种用于苹果饮料生产的过滤装置,涉及过滤装置技术领域,采用液压千斤顶对预处理后的苹果进行压缩,将苹果压缩成果泥和果汁的状态,经过多次过滤后将果泥与果汁置入沉淀袋,在沉淀袋内沉淀若干时间后,采用水泵将沉淀袋中位于上层的果汁液体吸入杀菌釜,杀菌釜对果汁进行杀菌和澄清,然后置入果汁收集装置中,采用夹持装置夹持在沉淀袋的表面并向下移动,将沉淀袋中位于下层的果泥或果浆刮至果浆收集装置中；本申请提供的一种用于苹果饮料生产的过滤装置,在进行酶制剂法澄清苹果汁之前,充分压缩苹果,过滤掉果皮、果核等杂质,分开收集果浆和果汁,并对去除杂质的苹果汁进行澄清,保持透明。(The invention discloses a filtering device for apple beverage production, which relates to the technical field of filtering devices, and is characterized in that a hydraulic jack is adopted to compress a pretreated apple, the apple is compressed into a state of mashed fruit and fruit juice, the mashed fruit and the fruit juice are placed into a precipitation bag after being filtered for a plurality of times, after the apple and the fruit juice are precipitated in the precipitation bag for a plurality of times, a water pump is adopted to suck the fruit juice liquid on the upper layer in the precipitation bag into a sterilization kettle, the sterilization kettle sterilizes and clarifies the fruit juice, then the fruit juice is placed into a fruit juice collecting device, a clamping device is adopted to clamp the surface of the precipitation bag and move downwards, and the mashed fruit or the fruit juice on the lower layer in the precipitation bag is scraped into the fruit juice collecting device; the application provides a filter equipment for apple beverage production, before carrying out enzyme preparation method clarification apple juice, abundant compression apple filters impurity such as peel, stone, separately collects fruit pulp and fruit juice to clarify the apple juice of getting rid of impurity, keep transparent.)

1. A filter device for apple beverage production, comprising:

the compression kettle (1) comprises a kettle body (101), wherein a press cake (103) attached to the side wall of the kettle body (101) is arranged in the compression kettle (1), the top of the press cake (103) is connected with a hydraulic jack (102), and a filter plate (104) is arranged below the press cake (103);

the sedimentation bag (2) is connected below the compression kettle (1), a pulp outlet (201) is formed in the bottom of the sedimentation bag (2), and a first valve (202) is arranged in the pulp outlet (201);

the clamping device (4) comprises two clamping pieces (403), the two clamping pieces (403) are arranged on two sides of the sedimentation bag (2), the heights of the two clamping pieces (403) are adjusted through a height adjusting device, and the distance between the two clamping pieces (403) is adjusted through a horizontal adjusting device;

the fruit pulp collecting device (3) is communicated with the pulp outlet (201) of the settling bag (2) and is used for collecting fruit pulp;

a juice collection device (7) connected to the sediment bag (2) via a conduit (5).

2. A filtering device for apple beverage production according to claim 1, wherein said height adjusting device is a telescopic rod (401), a rail (402) is horizontally arranged on top of said telescopic rod (401), said rail (402) is slidably mounted with two clamping members (403), two clamping members (403) are arranged on both sides of said settling bag (2).

3. A filter device for apple beverage production according to claim 1, wherein said filter plate (104) is vertically connected with a guide rod (105) at the center of its lower surface, a secondary filter plate (106) is provided at the bottom outlet of said compression tank (1), said guide rod (105) passes through the center of said secondary filter plate (106).

4. A filter device for apple beverage production according to claim 3, wherein the pore size of said filter plate (104) is larger than the pore size of said secondary filter plate (106).

5. A filter device for apple beverage production as claimed in claim 1, wherein the surface of said sediment bag (2) is provided with a liquid outlet (203), a pipe (5) is inserted into said liquid outlet (203) from top to bottom, and a water pump (501) is arranged at the mouth of said pipe (5).

6. The filtering device for apple beverage production according to claim 5, wherein the other end of the pipeline (5) is connected with a sterilizing kettle (6), a sterilizing device is arranged inside the sterilizing kettle (6), the sterilizing kettle (6) is connected with an enzyme preparation adding device, and a third valve (601) is arranged at the outlet of the sterilizing kettle (6).

7. The filtering device for apple beverage production according to claim 1, wherein a ring of guide plates are arranged at the upper opening of the kettle body (101), and the distance between the guide plates and the center of the ring is gradually reduced from top to bottom.

8. A filtering device for apple beverage production according to claim 1, characterized in that said settling bag (2) is made of BOPP or CPP material.

Technical Field

The invention relates to the technical field of filtering devices, in particular to a filtering device for apple beverage production.

Background

Apple juice is a health-improving drink and is also a source of soluble and insoluble cellulose. Apple juice can accelerate intestinal peristalsis, and freshly squeezed fruit juice is a popular beverage in all countries in the world. The fresh apple juice is rich in nutrition and beneficial to health, and is one of important sources for supplying nutrients such as vitamins and minerals to human bodies.

The apple juice comprises turbid apple juice and transparent apple juice, wherein the transparent apple juice is obtained by clarifying with enzyme preparation method and filtering with beverage filter, and the obtained apple juice is required to be clear and transparent.

The enzyme preparation is a biological product with a catalytic function after the enzyme is purified and processed, is mainly used for catalyzing various chemical reactions in the production process, has the characteristics of high catalytic efficiency, high specificity, mild action conditions, energy consumption reduction, chemical pollution reduction and the like, and is applied to the aspects of food (bread baking industry, flour deep processing industry, fruit processing industry and the like), textile, feed, lotion, papermaking, leather, medicine, energy development, environmental protection and the like. The enzyme preparation is biologically derived, generally safe, and can be used in a proper amount according to production requirements.

In the conventional method, before the clarification is carried out by adopting an enzyme preparation method, the filtration of the apple juice is insufficient, and the apple juice contains excessive kernels, peels and pulps, so that the apple juice contains excessive impurities, and the clarified transparent apple juice contains visible impurities.

Based on this current problem, this application provides a filter equipment for apple beverage production, before carrying out the clarification apple juice of enzyme preparation method, fully compress the apple, filters impurity such as peel, kernel, separately collects fruit pulp and fruit juice.

Disclosure of Invention

The invention aims to provide a filtering device for apple beverage production, which fully compresses apples, filters impurities such as peels, kernels and the like and separately collects fruit pulp and fruit juice before clarifying the apple juice by an enzyme preparation method.

The invention provides a filtering device for apple beverage production, which comprises:

the compression kettle comprises a kettle body, wherein a press cake attached to the side wall of the kettle body is arranged in the compression kettle, the top of the press cake is connected with a hydraulic jack, and a filter plate is arranged below the press cake;

the sedimentation bag is connected below the compression kettle, a pulp outlet is formed in the bottom of the sedimentation bag, and a first valve is arranged in the pulp outlet;

the clamping device comprises two clamping pieces, the two clamping pieces are arranged on two sides of the sedimentation bag, the heights of the two clamping pieces are adjusted through a height adjusting device, and the distance between the two clamping pieces is adjusted through a horizontal adjusting device;

the fruit pulp collecting device is communicated with the pulp outlet of the sedimentation bag and is used for collecting fruit pulp;

the fruit juice collection device is connected with the sedimentation bag through a pipeline.

Further, the height adjusting device is a telescopic rod, a rail is horizontally arranged at the top of the telescopic rod, two clamping pieces are slidably mounted on the rail, and the two clamping pieces are arranged on two sides of the sedimentation bag.

Further, the center of the lower surface of the filter plate is vertically connected with a flow guide rod, a secondary filter plate is arranged at an outlet at the bottom of the compression kettle, and the flow guide rod penetrates through the center of the secondary filter plate.

Further, the aperture of the filter plate is larger than that of the secondary filter plate.

Further, a liquid outlet is formed in the surface of the sedimentation bag, a pipeline is inserted into the liquid outlet from top to bottom, and a water pump is arranged at the opening of the pipeline.

Further, the other end of pipeline is connected the cauldron that disinfects, the inside structure that disinfects that sets up of cauldron that disinfects, cauldron ligase preparation that disinfects adds the device, the exit of cauldron that disinfects sets up the third valve.

Furthermore, a circle of guide plate is arranged at an upper opening of the kettle body, and the distance between the guide plate and the center of the circle is gradually reduced from top to bottom.

Further, the sediment bag adopts BOPP or CPP material.

Compared with the prior art, the invention has the following remarkable advantages:

the invention provides a filtering device for apple beverage production, which is characterized in that a hydraulic jack is adopted to compress a pretreated apple, the apple is compressed into a state of fruit paste and fruit juice, the fruit paste and the fruit juice are placed into a precipitation bag after being filtered for a plurality of times, after the fruit paste and the fruit juice are precipitated in the precipitation bag for a plurality of times, a water pump is adopted to suck the fruit juice liquid on the upper layer in the precipitation bag into a sterilization kettle, the sterilization kettle is used for sterilizing and clarifying the fruit juice, then the fruit juice is placed into a fruit juice collecting device, a clamping device is adopted to clamp the surface of the precipitation bag and move downwards, and the fruit paste or the fruit juice on the lower layer in the precipitation bag is scraped into the fruit juice collecting device; the application provides a filter equipment for apple beverage production, before carrying out enzyme preparation method clarification apple juice, abundant compression apple filters impurity such as peel, stone, separately collects fruit pulp and fruit juice to clarify the apple juice of getting rid of impurity, keep transparent.

Drawings

FIG. 1 is a schematic structural diagram of a filtering apparatus for apple beverage production according to an embodiment of the present invention;

FIG. 2 is a schematic diagram of a compression tank of a filtering apparatus for apple beverage production according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of a sediment bag of a filtering apparatus for apple beverage production according to an embodiment of the present invention;

FIG. 4 is a structural view of a clamping device of a filtering device for apple beverage production according to an embodiment of the present invention;

fig. 5 is a structural diagram of a sterilization device and a juice collection device of a filtering device for apple beverage production according to an embodiment of the present invention.

Description of reference numerals: 1-compression kettle, 101-kettle body, 102-hydraulic jack, 103-press cake, 104-filter plate, 105-guide rod, 106-secondary filter plate, 2-precipitation bag, 201-pulp outlet, 202-first valve, 203-liquid outlet, 3-pulp collecting device, 4-clamping device, 401-telescopic rod, 402-track, 403-clamping piece, 5-pipeline, 501-water pump, 6-sterilization kettle, 601-third valve, 602-sterilization device and 7-juice collecting device.

Detailed Description

The technical solutions of the embodiments of the present invention are clearly and completely described below with reference to the drawings in the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, shall fall within the scope of protection of the present invention.

Before the filter equipment of this application carries out work, carry out the preliminary treatment to the apple, the preliminary treatment step includes: cleaning, peeling and cutting; the cleaning method comprises cleaning apple for preparing apple beverage, removing stains on apple surface, and removing stalk of apple; peeling off the peel on the surface of the apple, and reducing the burden of subsequent filtering work; cutting peeled apples, cutting kernels of the apples, adding ascorbic acid for color protection while squeezing and crushing, connecting an antioxidant device in the pretreatment process, and selecting Vc and glutathione as antioxidants in the antioxidant device to make full preparation for the filtration work of producing the apple beverage.

Referring to fig. 1-5, the present invention provides a filtering apparatus for apple beverage production, comprising: compression cauldron 1, including the cauldron body 101, cauldron body 101 is inside to set up the press cake 103 of laminating cauldron body 101 lateral wall, and cauldron body 101 cross sectional shape is the same with the cross sectional shape of press cake 103, sets up the sealing layer between the periphery of press cake 103 and the lateral wall of cauldron body 101, and hydraulic jack 102 is connected at the press cake 103 top, in order to guarantee that the application of force is balanced, sets up hydraulic jack 102 in the middle part of press cake 103, sets up filter 104 below press cake 103. Firstly, the pretreated apple raw material is placed into the kettle body 101, then the hydraulic jack 102 is moved to the upper part of the kettle body 101, at the moment, the hydraulic jack 102 starts to work to drive the press cake 103 to do reciprocating movement in the vertical direction in the kettle body 101, pressure is applied to the apple raw material to compress the apple, and the apple pulp and the fruit juice which are compressed to the qualified size pass through the filter plate 104 to complete the primary filtration. After the apple raw material is compressed for a plurality of times, the hydraulic jack 102 is removed from the upper part of the kettle body 101, and the residual waste in the kettle body 101 is removed.

Referring to fig. 3, sediment bag 2 adopts BOPP or CPP material, because of inside being used for depositing liquid, consequently, uses soft food package material, will deposit bag 2 and connect in compression cauldron 1's below, accept by filterable apple pulp and fruit juice, sediment bag 2 bottom sets up out thick liquid mouth 201, set up first valve 202 in the play thick liquid mouth 201, open first valve 202, can pour into the fruit pulp collection device 3 with the fruit pulp that contains fruit juice in, fruit pulp collection device 3, with the play thick liquid mouth 201 intercommunication of sediment bag 2 for collect the fruit pulp.

Referring to fig. 1 and 4, clamping device 4, including two holders 403, two holders 403 set up the both sides at sediment bag 2, adjust the height of two holders 403 through height adjusting device, adjust the interval of two holders 403 through horizontal adjusting device, after sediment bag 2 is inside to receive filterable apple pulp and fruit juice, it carries out the deposit of pulp and fruit juice to stew, make the pulp deposit in the bottom of sediment bag 2, the fruit juice is located the pulp top, turn on water pump 501, adopt pipeline 5 top-down to insert sediment bag 2, absorb the fruit juice that is located the pulp top, pump the fruit juice into fruit juice collection device 7. In the process of suction, the pipe orifice of the pipeline 5 is always kept below the liquid level, and the apple juice collection is completed.

Example 1

Referring to fig. 4, the clamping device 4 comprises two clamping members 403, the two clamping members 403 are arranged on two sides of the sedimentation bag 2, the two clamping members 403 are both long, the telescopic rod 401 works in the vertical direction to adjust the height of the two clamping members 403, a rail 402 is horizontally arranged on the top of the telescopic rod 401, the two clamping members 403 are slidably arranged on the rail 402, and the two clamping members 403 are arranged on two sides of the sedimentation bag 2. The two clamps 403 perform adjustment of the distance between the two clamps 403 by sliding relative to each other in the rail 402. After pumping fruit juice into juice collection device 7, still remain the pulp of the slurrying state down in the sediment bag, the inside of the sediment bag 2 of pulp adhesion, make collection work difficulty aggravate, adopt telescopic link 401 to adjust to suitable height with two holders 403 this moment, then the interval of two holders 403 of sliding adjustment, the regulation can set up manual regulation structure or automatically regulated structure, will deposit bag 2 clamp wherein, telescopic link 401 shrinks downwards this moment, drive the fruit thick liquid downstream in two holders 403 centre gripping sediment bag 2, all scrape the fruit thick liquid to pouring into in the fruit thick liquid collection device 3, accomplish the collection of fruit thick liquid.

Example 2

Guide rod 105 is connected perpendicularly to filter 104 lower surface center, and compression cauldron 1 bottom is the funnel type, adopts compression cauldron 1's lateral wall and guide rod 105 cooperation to carry out the drainage, and compression cauldron 1 bottom exit sets up secondary filter 106, and guide rod 105 passes the center of secondary filter 106, carries out the secondary to the apple pulp and the fruit juice of the qualified size of filtering out, further dispels impurity.

The aperture of the filter plate 104 is larger than that of the secondary filter plate 106, so that the effectiveness of secondary filtration is ensured, the accuracy of apple beverage making is further enhanced, and impurities can be accurately removed.

Example 3

The surface of the sediment bag 2 is provided with a liquid outlet 203, a pipeline 5 is inserted into the liquid outlet 203 from top to bottom, a sealing ring is arranged between the pipeline 5 and the liquid outlet 203, the effect of absorbing the fruit juice by the pipeline 5 is ensured, and a water pump 501 is arranged at the pipeline opening of the pipeline 5 and used for providing power for absorbing the fruit juice.

Referring to fig. 5, the other end of pipeline 5 is connected to sterilization kettle 6, injects the fruit juice of absorption into sterilization kettle 6 and disinfects, and sterilization kettle 6 is inside to set up sterilizing equipment, and sterilizing equipment is ultraviolet sterilization device or high temperature sterilization device, and 6 ligase preparations of sterilization kettle add the device for inject and add enzyme preparations, and the exit of sterilization kettle 6 sets up third valve 601, opens third valve 601, and the fruit juice after the sterilization flows into fruit juice collection device 7.

Example 4

The upper opening part of the kettle body 101 is provided with a circle of guide plate, the distance between the guide plate and the center of the circle is gradually reduced from top to bottom to form an inwards inclined slope, the pretreated apples are conveniently placed into the kettle body 101, the hydraulic jack 102 is also convenient for driving the press cake 103 to be placed into the kettle body 1, the press cake 103 is prevented from being separated from the kettle body 1, and the guide plate plays a role in auxiliary positioning and auxiliary object entering.

The above disclosure is only for a few specific embodiments of the present invention, however, the present invention is not limited to the above embodiments, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.