阅读说明：本技术 一种破碎机衬板磨损量检测及自补偿控制系统 (Crusher lining plate abrasion loss detection and self-compensation control system ) 是由 叶天佑 叶光华 叶天乐 于 2021-09-22 设计创作，主要内容包括：本发明公开了一种破碎机衬板磨损量检测及自补偿控制系统,包括机体、摄像头和主控芯片,所述机体底部上方两侧均固定有安装板,所述安装板一侧连接有电动推杆,所述电动推杆一侧安装有固定板,所述机体顶部下方安装有滑道一,所述滑道一内安装有滑动块一。有益效果在于：通过设置主控芯片和光敏传感器,能够通过光敏传感器对摄像头周围的环境亮度进行检测,然后通过主控芯片对补光灯的亮度自行进行调整,进行补偿,方便拍摄,提高装置的功能性,通过设置安装板、电动推杆和固定板,能够将电动推杆固定在安装板上,通过电动推杆带动固定板对衬板进行固定,避免衬板产生滑动,从而防止拍摄画面出现模糊,保证拍摄质量。(The invention discloses a crusher lining plate abrasion loss detection and self-compensation control system which comprises a machine body, a camera and a main control chip, wherein mounting plates are fixed on two sides above the bottom of the machine body, one side of each mounting plate is connected with an electric push rod, one side of each electric push rod is provided with a fixing plate, a first slideway is arranged below the top of the machine body, and a first sliding block is arranged in each slideway. Has the advantages that: through setting up main control chip and photosensitive sensor, can detect the ambient brightness around the camera through photosensitive sensor, then adjust the luminance of light filling lamp by oneself through main control chip, compensate, conveniently shoot, improve the functionality of device, through setting up the mounting panel, electric putter and fixed plate, can fix electric putter on the mounting panel, it fixes the welt to drive the fixed plate through electric putter, avoid the welt to produce and slide, thereby prevent to shoot the picture and appear fuzziness, guarantee to shoot the quality.)

1. The utility model provides a breaker welt wearing and tearing volume detects and self compensating control system which characterized in that: including organism (1), camera (15) and main control chip (18), organism (1) bottom top both sides all are fixed with mounting panel (2), mounting panel (2) one side is connected with electric putter (3), fixed plate (4) are installed to electric putter (3) one side, slide one (5) are installed to organism (1) top below, install sliding block one (6) in slide one (5), slide two (7) are installed to sliding block one (6) below, sliding block two (8) are installed to slide two (7) below, connecting plate (9) are installed to sliding block two (8) below, range sensor (10) are installed to connecting plate (9) below, operating panel (11) are installed to organism (1) top one side, be connected with display screen (12) on operating panel (11), a supporting plate (13) is arranged on one side below the top of the machine body (1), a laser generator (14) is arranged on the supporting plate (13), the middle part of the lower part of the top of the machine body (1) is provided with the camera (15), the outer side of the camera (15) is provided with a light supplement lamp (16), a photosensitive sensor (17) is arranged on one side of the light supplement lamp (16), the main control chip (18) is arranged on the top in the machine body (1), a voltage stabilizer (19) is arranged on one side of the main control chip (18), one end of the voltage stabilizer (19) is provided with a connecting wire (24), an image processing module (20) is connected above the main control chip (18), one side of the image processing module (20) is connected with a storage module (21), the device is characterized in that a comparison module (22) is connected to the lower portion of the main control chip (18), and a database (23) is connected to one side of the comparison module (22).

2. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: electric putter (3) with mounting panel (2) bolted connection, electric putter (3) with fixed plate (4) bolted connection.

3. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: the first sliding block (6) is connected with the first slide way (5) in a sliding mode, and the second slide way (7) is connected with the first sliding block (6) through bolts.

4. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: two (8) of sliding block with two (7) sliding connection of slide, connecting plate (9) with two (8) screw connection of sliding block, range sensor (10) with connecting plate (9) screw connection.

5. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: the operation panel (11) is connected with the main control chip (18), and the operation panel (11) is electrically connected with the display screen (12).

6. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: the supporting plate (13) is connected with the machine body (1) through bolts, and the laser generator (14) is connected with the supporting plate (13) through screws.

7. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: the photosensitive sensor (17) is electrically connected with the main control chip (18), and the light supplement lamp (16) is electrically connected with the main control chip (18).

8. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: the voltage stabilizer (19) is electrically connected with the machine body (1), and the connecting wire (24) is electrically connected with the voltage stabilizer (19).

9. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: the image processing module (20) is electrically connected with the main control chip (18), and the storage module (21) is electrically connected with the main control chip (18).

10. The crusher liner wear amount detection and self-compensation control system according to claim 1, wherein: the comparison module (22) is electrically connected with the main control chip (18), and the database (23) is electrically connected with the main control chip (18).

Technical Field

The invention relates to the technical field of a crusher lining plate abrasion loss detection and self-compensation control system, in particular to a crusher lining plate abrasion loss detection and self-compensation control system.

Background

The crushing equipment mainly comprises a jaw crusher, a cone crusher, a gyratory crusher, a hammer crusher, a roller crusher, an impact crusher and the like, and belongs to the field of engineering machinery. The common characteristics are as follows: the basic engineering machinery broken in industries such as original material construction and the like.

The existing crusher lining plate abrasion loss detection and self-compensation control system is used in the using process, the abrasion loss of a lining plate is detected through a machine body after a crusher lining plate is shot through a camera, when the crusher lining plate is shot, the brightness of a light supplement lamp cannot be adjusted according to ambient light, the crusher lining plate abrasion loss detection and self-compensation control system is not convenient to use, the functionality of the device is reduced, in addition, the existing crusher lining plate abrasion loss detection and self-compensation control system is used in the using process, the lining plate is easy to shake when placed on the machine body, the shake easily causes a shot picture to be fuzzy, the shooting quality is reduced, in addition, the existing crusher lining plate abrasion loss detection and self-compensation control system is used, the placing position of the lining plate is easy to deviate from the shooting position of the camera, the camera cannot shoot the lining plate comprehensively, and the practicability of the device is reduced.

Disclosure of Invention

The present invention is directed to solving the above problems and providing a wear amount detecting and self-compensating control system for a lining plate of a crusher.

The invention realizes the purpose through the following technical scheme:

a crusher lining plate abrasion loss detection and self-compensation control system comprises a crusher body, a camera and a main control chip, wherein mounting plates are fixed on two sides above the bottom of the crusher body, one side of each mounting plate is connected with an electric push rod, a fixing plate is installed on one side of the electric push rod, a first slide way is installed below the top of the crusher body, a first slide block is installed in the first slide way, a second slide way is installed below the slide block, a second slide block is installed below the second slide way, a connecting plate is installed below the second slide block, a distance measuring sensor is installed below the connecting plate, an operating panel is installed on one side of the top of the crusher body, a display screen is connected onto the operating panel, a supporting plate is installed on one side of the top of the crusher body, a laser generator is installed on the supporting plate, the camera is installed in the middle of the bottom of the top of the crusher body, and a light supplement lamp is installed outside the camera, photosensitive sensor is installed to light filling lamp one side, install at the top in the organism main control chip, the stabiliser is installed to main control chip one side, the connecting wire is installed to stabiliser one end, the main control chip top is connected with image processing module, image processing module one side is connected with storage module, the main control chip below is connected with contrast module, contrast module one side is connected with the database.

Furthermore, the electric push rod is connected with the mounting plate through bolts, and the electric push rod is connected with the fixing plate through bolts.

By adopting the technical scheme, the electric push rod can be fixed on the mounting plate, and the fixing plate is driven by the electric push rod to fix the mounting plate.

Furthermore, the first sliding block is connected with the first slide rail in a sliding mode, and the second slide rail is connected with the first sliding block in a bolt mode.

Through adopting above-mentioned technical scheme, can make slide two passes through sliding block one is followed slide one removes.

Furthermore, the second sliding block is connected with the second sliding rail in a sliding mode, the connecting plate is connected with the second sliding block in a screw mode, and the distance measuring sensor is connected with the connecting plate in a screw mode.

Through adopting above-mentioned technical scheme, can with distance measuring sensor passes through the connecting plate with sliding block two is connected, distance measuring sensor can pass through sliding block two is followed slide two removes.

Further, the operation panel is connected with the main control chip, and the operation panel is electrically connected with the display screen.

By adopting the technical scheme, the operation panel is convenient for a worker to control the machine body, and the main control chip can process information and then display the information through the display screen.

Further, the supporting plate is connected with the machine body through bolts, and the laser generator is connected with the supporting plate through bolts.

Through adopting above-mentioned technical scheme, can pass through the backup pad is right laser generator supports, light that laser generator sent is aimed at all the time the middle part of organism, the staff can be according to the welt is placed to light that laser generator sent.

Further, the photosensitive sensor is electrically connected with the main control chip, and the light supplement lamp is electrically connected with the main control chip.

By adopting the technical scheme, the ambient brightness around the camera can be detected through the photosensitive sensor, and then the brightness of the light supplement lamp can be adjusted through the main control chip.

Further, the voltage stabilizer is electrically connected with the machine body, and the connecting wire is electrically connected with the voltage stabilizer.

By adopting the technical scheme, the machine body can be connected with external power supply equipment through the connecting wire, and the voltage is stabilized through the voltage stabilizer in the power supply process.

Furthermore, the image processing module is electrically connected with the main control chip, and the storage module is electrically connected with the main control chip.

By adopting the technical scheme, the pictures processed by the image processing module can be transmitted to the storage module for storage.

Furthermore, the comparison module is electrically connected with the main control chip, and the database is electrically connected with the main control chip.

By adopting the technical scheme, the original information can be stored in the database, and then the comparison module can compare the original information passing through the database with the existing information, so that the abrasion loss of the lining plate is detected and analyzed.

The specific working principle is as follows: when the device is used, a worker connects an external power supply device through the connecting wire to supply power to the machine body, the voltage stabilizer in the machine body can stabilize the voltage in the power supply process, then the worker uses the operating panel to set the machine body, after the setting is finished, the worker places the lining plate on the machine body, when the lining plate is placed, the light emitted by the laser generator on the supporting plate is always aligned to the middle part of the machine body, the worker can place the lining plate according to the light emitted by the laser generator, the deviation between the placement position of the lining plate and the shooting position of the camera is avoided, the comprehensive shooting of the lining plate by the camera is ensured, the practicability of the device is improved, then the electric push rod on the mounting plate drives the fixing plate to move, and the lining plate is fixed through the fixing plate, the shaking of the lining plate is avoided, the stability of a shot picture is ensured, then the lining plate can be shot through the camera in the machine body, in the shooting process, the ambient brightness around the camera can be detected by the photosensitive sensor, then the brightness of the light supplement lamp can be automatically adjusted through the main control chip to compensate, the shooting is convenient, the functionality of the device is improved, a worker can pull the second slide way to enable the second slide way to move along the first slide way through the first slide block and can pull the connecting plate to enable the connecting plate to move along the second slide way through the second slide block, the position of the distance measuring sensor on the connecting plate is further adjusted, the thickness of the lining plate can be measured through the distance measuring sensor, and the measuring result is transmitted to the main control chip, and the shot picture is also transmitted to the main control chip, at the moment, the comparison module can call the original information in the database through the main control chip, the abrasion loss of the lining plate is detected by comparing the existing shot information with the original information in the database, the abrasion loss is displayed and processed through the display screen after being processed by the image processing module, and meanwhile, the processed image enters the storage module for storage.

The invention has the beneficial effects that:

1. by arranging the main control chip and the photosensitive sensor, the ambient brightness around the camera can be detected through the photosensitive sensor, and then the brightness of the light supplement lamp is automatically adjusted through the main control chip to compensate, so that the shooting is convenient, and the functionality of the device is improved;

2. the electric push rod can be fixed on the mounting plate by arranging the mounting plate, the electric push rod and the fixing plate, and the fixing plate is driven by the electric push rod to fix the lining plate, so that the lining plate is prevented from sliding, a shot picture is prevented from being blurred, and the shooting quality is ensured;

3. through setting up backup pad and laser generator, can support laser generator through the backup pad, the middle part of organism is aimed at all the time to the light that laser generator sent, and the welt can be placed according to the light that laser generator sent to the staff, avoids placing the position of welt and the shooting position of camera to produce the skew, guarantees that the camera shoots the welt comprehensively, improves the practicality of device.

Drawings

FIG. 1 is a front view of a crusher lining wear detection and self-compensation control system in accordance with the present invention;

FIG. 2 is a top cross-sectional view of a crusher lining wear detection and self-compensation control system in accordance with the present invention;

FIG. 3 is a bottom cross-sectional view of a crusher liners wear detection and self-compensation control system of the present invention;

fig. 4 is a circuit block diagram of a wear amount detection and self-compensation control system for a lining plate of a crusher.

The reference numerals are explained below:

1. a body; 2. mounting a plate; 3. an electric push rod; 4. a fixing plate; 5. a first slideway; 6. a first sliding block; 7. a second slideway; 8. a second sliding block; 9. a connecting plate; 10. a ranging sensor; 11. an operation panel; 12. a display screen; 13. a support plate; 14. a laser generator; 15. a camera; 16. a light supplement lamp; 17. a photosensitive sensor; 18. a main control chip; 19. a voltage regulator; 20. an image processing module; 21. a storage module; 22. a comparison module; 23. a database; 24. and connecting the wires.

Detailed Description

The invention will be further described with reference to the accompanying drawings in which:

as shown in fig. 1-4, a crusher lining plate abrasion loss detection and self-compensation control system comprises a machine body 1, a camera 15 and a main control chip 18, wherein mounting plates 2 are fixed on both sides above the bottom of the machine body 1, the mounting plates 2 can mount electric push rods 3, one sides of the mounting plates 2 are connected with the electric push rods 3, the electric push rods 3 can drive the fixing plates 4 to move, the fixing plates 4 are mounted on one sides of the electric push rods 3, the lining plates can be fixed by the fixing plates 4, a first slide rail 5 is mounted below the top of the machine body 1, the first slide rail 5 facilitates the movement of the first slide block 6, a first slide block 6 is mounted in the first slide rail 5, the first slide block 6 can drive a second slide rail 7 to move, a second slide rail 7 is mounted below the first slide block 6, and the second slide rail 7 facilitates the movement of the second slide rail 8, a second sliding block 8 is installed below the second sliding rail 7, the second sliding block 8 can drive the connecting plate 9 to move, the connecting plate 9 is installed below the second sliding block 8, the distance measuring sensor 10 can be installed on the connecting plate 9, the distance measuring sensor 10 can detect the thickness of the lining plate, an operating panel 11 is installed on one side of the top of the machine body 1, a worker can control the machine body 1 through the operating panel 11, a display screen 12 is connected onto the operating panel 11, the display screen 12 can display a detection result, a supporting plate 13 is installed on one side of the bottom of the top of the machine body 1, the laser generator 14 can be installed on the supporting plate 13, the laser generator 14 is installed on the supporting plate 13, and light emitted by the laser generator 14 can be used as a reference line, the camera 15 is installed in the middle of the lower portion of the top of the machine body 1, the lining board can be shot by the camera 15, the light supplement lamp 16 is installed on the outer side of the camera 15, the shooting brightness of the camera 15 can be adjusted by the light supplement lamp 16, the photosensitive sensor 17 is installed on one side of the light supplement lamp 16, the ambient brightness can be detected by the photosensitive sensor 17, the main control chip 18 is installed on the inner top of the machine body 1, the main control chip 18 can process information, the voltage stabilizer 19 is installed on one side of the main control chip 18, the voltage stabilizer 19 can stabilize voltage, the connecting wire 24 is installed at one end of the voltage stabilizer 19, the connecting wire 24 can be connected with an external power supply circuit, the image processing module 20 is connected above the main control chip 18, the image processing module 20 can process shot images, and the storage module 21 is connected to one side of the image processing module 20, the storage module 21 can store information, the comparison module 22 is connected below the main control chip 18, the comparison module 22 can compare the information received by the machine body 1 with the information in the database 23, the database 23 is connected to one side of the comparison module 22, and the database 23 can store original information.

In this embodiment, the electric push rod 3 is bolted to the mounting plate 2, the electric push rod 3 is bolted to the fixing plate 4, the electric push rod 3 can be fixed to the mounting plate 2, and the fixing plate 4 is driven by the electric push rod 3 to fix the substrate.

In this embodiment, the first sliding block 6 is slidably connected to the first sliding rail 5, and the second sliding rail 7 is bolted to the first sliding block 6, so that the second sliding rail 7 can move along the first sliding rail 5 through the first sliding block 6.

In this embodiment, the second sliding block 8 and the second sliding track 7 are connected in a sliding manner, the connecting plate 9 and the second sliding block 8 are connected in a screw manner, the distance measuring sensor 10 is connected in a screw manner with the connecting plate 9, the distance measuring sensor 10 can be connected with the second sliding block 8 through the connecting plate 9, and the distance measuring sensor 10 can move along the second sliding block 8.

In this embodiment, the operation panel 11 is connected to the main control chip 18, the operation panel 11 is electrically connected to the display screen 12, so that the worker can conveniently control the machine body 1 through the operation panel 11, and the main control chip 18 can display the information through the display screen 12 after processing the information.

In this embodiment, backup pad 13 with 1 bolted connection of organism, laser generator 14 with 13 screwed connection of backup pad can pass through backup pad 13 is right laser generator 14 supports, the light that laser generator 14 sent is aimed at all the time the middle part of organism 1, the staff can be according to the welt is placed to the light that laser generator 14 sent.

In this embodiment, the photosensitive sensor 17 is electrically connected to the main control chip 18, and the light supplement lamp 16 is electrically connected to the main control chip 18, so that the ambient brightness around the camera 15 can be detected by the photosensitive sensor 17, and then the brightness of the light supplement lamp 16 can be adjusted by the main control chip 18.

In this embodiment, the voltage stabilizer 19 is electrically connected to the body 1, and the connection line 24 is electrically connected to the voltage stabilizer 19, so that the body 1 can be connected to an external power supply device through the connection line 24, and the voltage is stabilized by the voltage stabilizer 19 in the power supply process.

In this embodiment, the image processing module 20 is electrically connected to the main control chip 18, and the storage module 21 is electrically connected to the main control chip 18, so that the image processed by the image processing module 20 can be transmitted to the storage module 21 for storage.

In this embodiment, the comparison module 22 is electrically connected to the main control chip 18, the database 23 is electrically connected to the main control chip 18, and the original information can be stored in the database 23, and then the comparison module 22 can compare the original information in the database 23 with the existing information, so as to detect and analyze the wear amount of the lining board.

The specific working principle is as follows: when the device is used, a worker is connected with an external power supply device through the connecting wire 24 to supply power to the machine body 1, the voltage stabilizer 19 in the machine body 1 can stabilize voltage in the power supply process, then the worker uses the operating panel 11 to set the machine body 1, after the setting is completed, the worker places the lining board on the machine body 1, when the lining board is placed, light rays emitted by the laser generator 14 on the supporting plate 13 are always aligned to the middle part of the machine body 1, the worker can place the lining board according to the light rays emitted by the laser generator 14, the deviation between the placing position of the lining board and the shooting position of the camera 15 is avoided, the camera 15 is ensured to comprehensively shoot the lining board, the practicability of the device is improved, and then the electric push rod 3 on the mounting plate 2 drives the fixing plate 4 to move, the lining plate is fixed through the fixing plate 4, the lining plate is prevented from shaking, the stability of a shot picture is guaranteed, then the lining plate can be shot through the camera 15 in the machine body 1, in the shooting process, the ambient brightness around the camera 15 can be detected through the photosensitive sensor 17, then the brightness of the light supplement lamp 16 is automatically adjusted through the main control chip 18 to be compensated, the shooting is convenient, the functionality of the device is improved, a worker can pull the slide rail two 7 to enable the slide rail two 7 to move along the slide rail one 5 through the sliding block one 6, meanwhile, the connecting plate 9 can be pulled to enable the connecting plate 9 to move along the slide rail two 7 through the sliding block two 8, the position of the distance measuring sensor 10 on the connecting plate 9 is further adjusted, and the thickness of the lining plate can be measured through the distance measuring sensor 10, and transmitting the measurement result to the main control chip 18, and transmitting the shot picture to the main control chip 18, at this time, the comparison module 22 may retrieve the original information in the database 23 through the main control chip 18, detect the abrasion loss of the lining board by comparing the existing shot information with the original information in the database 23, and display and process the lining board through the display screen 12 after being processed by the image processing module 20, and at the same time, the processed image enters the storage module 21 for storage.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.