阅读说明：本技术 智能一体化热固性复合材料转运托盘及其成型工艺 (Intelligent integrated thermosetting composite material transfer tray and forming process thereof ) 是由 任明伟 于 2021-09-07 设计创作，主要内容包括：智能一体化热固性复合材料转运托盘及其成型工艺,托盘的检测单元在会在产品转运过程中实时检测托盘上产品受冲击力的变化,当超出预定值时智能系统会记录下来,并将警告信号发往厂商,完成在产品转运过程中对产品受力情况的信息采集；智能一体化托盘的电池电量检测单元,会将电池电量情况反馈到用户端,当电池电量低于最低值时,每隔一段时间发出一次预警,同时将实时位置发到用户端,以便用户准确寻找智能一体化托盘和及时更换电池。智能一体化托盘同时具有独立的身份标识,可方便地对托盘进行资产管理、位置管理、自动出入库、防丢防盗等的优点。成形工艺通过自动化在线模压成形生产线完成,极大的解放了生产力,提高了生产效率。(The intelligent integrated thermosetting composite material transfer tray and the forming process thereof have the advantages that the detection unit of the tray can detect the change of the impact force of a product on the tray in real time in the product transfer process, when the change exceeds a preset value, the intelligent system can record the change and send a warning signal to a manufacturer, and the information acquisition of the stress condition of the product in the product transfer process is completed; the battery power detection unit of intelligence integration tray can feed back the user side with the battery power condition, when the battery power is less than the minimum, sends the early warning once every a period of time, sends the user side with real-time position simultaneously to the user accurately seeks intelligence integration tray and in time changes the battery. The intelligent integrated tray has independent identity marks, and can conveniently perform asset management, position management, automatic warehousing and ex-warehousing, anti-loss and anti-theft and the like on the tray. The forming process is completed through an automatic online die forming production line, so that the productivity is greatly liberated, and the production efficiency is improved.)

1. The intelligent integrated thermosetting composite material transfer tray is characterized by comprising a tray body (1), wherein a plurality of accommodating cavities for accommodating products are formed in the tray body (1), a plurality of PCB (printed circuit board) boards are arranged on the tray body (1), and a plurality of supporting legs (2) are arranged at the lower end of the tray body (1);

the PCB board comprises a main control unit, a detection unit, a battery unit, an alarm unit and a signal transmitting unit;

the battery unit is used for supplying power to the main control unit;

the detection unit is electrically connected with the main control unit, is positioned at the upper end of the tray body (1) and is used for detecting the pressure applied to the tray body (1) in real time;

the main control unit judges the received pressure value, and if the pressure value exceeds a preset value, a signal is sent to the alarm unit to remind;

and the main control unit sends the pressure value to a terminal system through the signal transmitter.

2. The intelligent integrated thermoset composite transfer tray of claim 1, wherein: the main control unit is also electrically connected with an electric quantity detection unit for detecting the electric quantity of the battery, the electric quantity detection unit is also connected with the battery unit, and the main control unit is also connected with the detection unit through a switch unit so as to send a signal to the main control unit when the electric quantity detection unit detects that the electric quantity of the battery unit is lower than a preset value, and the main control unit closes the switch unit to close the detection function of the detection unit.

3. The intelligent integrated thermoset composite transfer tray of claim 2, wherein: the detection unit is a pressure sensor (3).

4. The intelligent integrated thermoset composite transfer tray of claim 3, wherein: tray body (1) is located and holds PCB board department is equipped with embedding chamber (4) one side of embedding chamber (4) is equipped with presses splenium (5), press splenium (5) with space between embedding chamber (4) can hold pressure sensor (3), press the opposite side of splenium (5) with leave the space between embedding chamber (4), so that press splenium (5) to receive to deform to pressure sensor (3) after the impact force and press.

5. The intelligent integrated thermoset composite transfer tray of claim 4, wherein: and an identity mark (6) is arranged on one side of the tray body (1).

6. Intelligent integrated thermosetting composite material transfer tray molding process, its characterized in that: the forming method comprises the following steps: the device comprises a high-pressure injection device (1001), a mold locking machine (1002), a mold (1003), a manipulator (1004) and a vacuumizing device (1005);

the intelligent integrated thermoset composite transfer tray of any one of claims 1-5, formed according to the following steps;

s1, the mold locking machine (1002) drives the mold (1003) to be closed, and the vacuumizing device (1005) vacuumizes the mold (1003) through a vacuum hole (10031) in the mold (1003);

s2, sending a signal to the high-pressure injection equipment (1001) after the vacuumizing device (1005) finishes vacuumizing;

s3, the high-pressure injection equipment (1001) injects the PDCPD raw material into the mould (1003), and 110S and 150S are kept under the action of the mould clamping force of the mould locking machine;

s4, after the mold locking machine (1002) opens the mold (1003), sending a signal to the manipulator (1004), and taking out the intelligent integrated thermosetting composite material transfer tray by the manipulator (1004);

s5, arranging the PCB at the corresponding position;

the vacuumizing device (1005) further comprises a vacuum pump (5005), an air outlet pipe (5004) connected with the vacuum pump (5005), a vacuum tank (5002) connected with the air outlet pipe (5004), and an air inlet pipe (5001) connected with the vacuum tank (5002), wherein the air inlet pipe (5001) is communicated with the mold (1003), and the vacuum tank (5002) is further provided with a vacuum meter (5003).

Technical Field

The invention relates to the field of transport trays, in particular to an intelligent integrated thermosetting composite material transport tray and a forming process thereof.

Background

With the continuous promotion of the global development of economy, products are not only limited to be circulated in small areas, but also more products and equipment are transported to the hands of users through logistics. The product is a bridge for communicating a manufacturer with a user, the manufacturer can carry out layer-by-layer detection before the product leaves a factory, the product expected to be produced can be rapidly, safely and stably conveyed to a client, and the product expected to be taken by the client can normally run and realize an expected function. The product is qualified before being delivered from a factory, but the product is damaged or the equipment is abnormally operated due to negligence of a transportation link in hands of a client, so that the transportation of the product plays a very important role in the transportation, and the transfer tray is produced in such a background.

Any one-time transfer of the product is started and ended by a road, jolting can be avoided in the road transportation process, railway transportation is relatively stable, but the jolting situation happens occasionally in the loading and unloading process, and the jolting can be caused by the fluctuation of air flow in the air transportation. The transport tray is made of metal materials at first, but the metal tray is particularly poor in damping performance, and with the continuous development of composite materials, the material of the tray is changed into the composite materials from the original metal materials more and more.

Composite material trays on the market only play a transfer function, manufacturers cannot obtain first-hand data under the abnormal fluctuation condition generated in the transfer process, products are completely separated from manufacturers and users in the transfer process, if the products are damaged in the transport process, the products cannot normally run when reaching the users, and then the manufacturers are contacted, so that the time for the users to use the products is greatly prolonged, the credit of the manufacturers is influenced, and the use of the users is possibly delayed.

The increasing of the number of trays without recycling mechanism will increase the cost of manufacturers, and the recyclable trays are stacked everywhere and will affect the environment, so the positioning recycling and position management work of the trays should be paid attention.

Disclosure of Invention

In order to solve the problems, the technical scheme provides the intelligent integrated thermosetting composite material transfer tray which has the advantages of high strength, impact resistance, intelligent fluctuation detection, remote data transmission and real-time information display, and can conveniently perform asset management, position management, automatic warehousing and ex-warehousing, loss prevention, theft prevention and the like on the tray.

In order to achieve the purpose, the technical scheme is as follows:

the intelligent integrated thermosetting composite material transferring tray comprises a tray body, wherein a plurality of accommodating cavities for accommodating products are formed in the tray body, a plurality of PCB boards are arranged on the tray body, and a plurality of supporting legs are arranged at the lower end of the tray body;

the PCB board comprises a main control unit, a detection unit, a battery unit, an alarm unit and a signal transmitting unit;

the battery unit is used for supplying power to the main control unit;

the detection unit is electrically connected with the main control unit, is positioned at the upper end of the tray body and is used for detecting the pressure applied to the tray body in real time;

the main control unit judges the received pressure value, and if the pressure value exceeds a preset value, a signal is sent to the alarm unit to remind;

and the main control unit sends the pressure value to a terminal system through the signal transmitter.

In some embodiments, the main control unit is further electrically connected with an electric quantity detection unit for detecting the electric quantity of the battery, the electric quantity detection unit is further connected with the battery unit, and the main control unit is further connected with the detection unit through a switch unit, so that when the electric quantity detection unit detects that the electric quantity of the battery unit is lower than a preset value, a signal is sent to the main control unit, and the main control unit closes the switch unit to close the detection function of the detection unit.

In some embodiments, the detection unit is a pressure sensor.

In some embodiments, the tray body is provided with an embedded cavity at a position where the PCB is accommodated, one side of the embedded cavity is provided with a pressing portion, a gap between the pressing portion and the embedded cavity can accommodate the pressure sensor, and a gap is left between the other side of the pressing portion and the embedded cavity, so that the pressing portion can deform and press towards the pressure sensor after receiving impact force.

In some embodiments, one side of the tray body is provided with an identification mark.

The application also provides an intelligent integrated thermosetting composite material transfer tray molding process, which is molded through the following structure: the device comprises high-pressure injection equipment, a mold locking machine, a mold, a manipulator and a vacuumizing device;

the intelligent integrated thermosetting composite material transfer tray is formed according to the following steps;

s1, the mold locking machine drives the mold to be closed, and the vacuumizing device vacuumizes the mold through a vacuum hole in the mold;

s2, sending a signal to the high-pressure injection equipment after the vacuumizing device finishes vacuumizing;

s3, injecting the PDCPD raw material into the mold by the high-pressure injection equipment, and keeping 110-150S under the action of the mold clamping force of the mold locking machine;

s4, after the mold is opened by the mold locking machine, sending a signal to the mechanical arm, and taking out the intelligent integrated thermosetting composite material transfer tray by the mechanical arm;

s5, arranging the PCB at the corresponding position;

the vacuum pumping device further comprises a vacuum pump, an air outlet pipe connected with the vacuum pump, a vacuum tank connected with the air outlet pipe and an air inlet pipe connected with the vacuum tank, the air inlet pipe is communicated with the mold, and the vacuum tank is further provided with a vacuum meter.

This application is compared prior art's beneficial effect and is:

the invention provides a design and forming process of an intelligent integrated thermosetting composite material transfer tray, which adopts a PDCPD material high-pressure injection process to inject PDCPD raw materials into a mold. The detection unit of the intelligent integrated tray can detect the change of the impact force of the product on the tray in real time in the product transferring process, when the change exceeds a preset value, the intelligent system can record the change and send a warning signal to a manufacturer, and the information acquisition of the stress condition of the product in the product transferring process is completed; the battery power detection unit of intelligence integration tray can feed back the user side with the battery power condition, when the battery power is less than the minimum, sends the early warning once every a period of time, sends the user side with real-time position simultaneously to the user accurately seeks intelligence integration tray and in time changes the battery. The intelligent integrated tray has independent identity marks, and can conveniently perform asset management, position management, automatic warehousing and ex-warehousing, anti-loss and anti-theft and the like on the tray. The forming process is completed through an automatic online die forming production line, so that the productivity is greatly liberated, and the production efficiency is improved.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.

FIG. 1 is a schematic view of a tray structure according to an embodiment of the present invention;

FIG. 2 is a schematic view of a partial cross-sectional structure of a tray according to an embodiment of the present invention;

FIG. 3 is a schematic circuit diagram of an embodiment of the present invention;

FIG. 4 is a schematic structural view of a molding apparatus according to an embodiment of the present invention;

FIG. 5 is a schematic structural diagram of a vacuum extractor according to an embodiment of the present invention;

FIG. 6 is a schematic cross-sectional view of a mold according to an embodiment of the present invention;

fig. 7 is a schematic view of a mold structure according to an embodiment of the present invention.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1-7, the intelligent integrated thermosetting composite material transfer tray comprises a tray body 1, wherein a plurality of accommodating cavities for accommodating products are arranged in the tray body 1, a plurality of PCB boards are arranged on the tray body 1, and a plurality of supporting legs 2 are arranged at the lower end of the tray body 1;

the PCB board comprises a main control unit, a detection unit, a battery unit, an alarm unit and a signal transmitting unit;

the battery unit is used for supplying power to the main control unit;

the detection unit is electrically connected with the main control unit, is positioned at the upper end of the tray body 1 and is used for detecting the pressure applied to the tray body 1 in real time;

the main control unit judges the received pressure value, and if the pressure value exceeds a preset value, a signal is sent to the alarm unit to remind;

and the main control unit sends the pressure value to a terminal system through the signal transmitter.

The working principle is as follows: in the transportation, if the tray receives under the outside impact force effect, the pressure transmission who detects is given the main control unit to the detecting element, and on the main control unit stored back sent to the terminal through the signal emission unit, will warn the signal after surpassing the default and send to the firm to obtain the first hand data of product quality, so just can accomplish the information acquisition to the product atress condition in the product transportation, the change that the product received the impact force on the real-time detection tray.

In this embodiment, the main control unit is further electrically connected with an electric quantity detection unit for detecting the electric quantity of the battery, the electric quantity detection unit is further connected with the battery unit, and the main control unit is further connected with the detection unit through a switch unit, so that when the electric quantity detection unit detects that the electric quantity of the battery unit is lower than a preset value, a signal is sent to the main control unit, and the main control unit closes the switch unit to close the detection function of the detection unit;

the electric quantity detecting unit can detect the electric quantity condition of the tray battery in real time, when the electric quantity of the battery reaches the minimum value, most of detecting functions of the tray can be closed, only the electric quantity detecting function of the battery is ensured, the warning that the electric quantity is lower at intervals is sent out, specific positions are sent out simultaneously, so that a worker can replace the battery, early warning is sent out at intervals, meanwhile, the real-time position is sent to a user side, and a user can accurately find the intelligent integrated tray and replace the battery in time.

Preferably, the detection unit is a pressure sensor 3, the battery unit is a lithium battery system and provides a power supply for the tray system, and the lithium battery can ensure that the whole tray system normally operates for 150-200 days.

In this embodiment, the tray body 1 is provided with an embedded cavity 4 at a position where the PCB is accommodated, one side of the embedded cavity 4 is provided with a pressing portion 5, a gap between the pressing portion 5 and the embedded cavity 4 can accommodate the pressure sensor 3, and a gap is left between the other side of the pressing portion 5 and the embedded cavity 4, so that the pressing portion 5 can deform and press towards the pressure sensor 3 after receiving impact force.

As shown in FIG. 2, this kind of embedded structure can satisfy the shaping time insert molding, also can satisfy the installation of later stage embedding by oneself, and the during operation receives external force effort when the tray under, and one side of deformation portion is down pressed to touch pressure sensor, so that the main control unit can acquire the impact force, and this kind of design not only the installation effectiveness is high, can protect pressure sensor not damaged moreover, and can acquire the impact force size fast.

In this embodiment, one side of tray body 1 is equipped with identification 6, and intelligent integration tray has independent identification simultaneously, can conveniently carry out asset management, position management, automatic warehouse entry and exit, prevent losing advantages such as theftproof to the tray.

The application also provides intelligent integrated thermosetting composite material transfer tray molding process, which is molded through the following structure: the high-pressure injection equipment 1001 is used for heating the PDCPD raw material in the early stage, injecting the PDCPD raw material after mold closing, locking the mold machine 1002, providing mold closing force, a mold 1003 and a manipulator 1004 in the mold closing process, and is used for taking out a formed intelligent tray finished product and vacuumizing a device 1005, so that the air in the mold after mold closing is pumped out, the forming of the tray is ensured, and the generation of bubbles of the product is reduced;

the intelligent integrated thermosetting composite material transfer tray is formed according to the following steps;

s1, the mold locking machine 1002 drives the mold 1003 to close, and the vacuum-pumping device 1005 performs vacuum-pumping on the mold 1003 through the vacuum hole 10031 on the mold 1003;

s2, sending a signal to the high pressure injection apparatus 1001 after the vacuum pumping device 1005 completes vacuum pumping;

s3, the high-pressure injection equipment 1001 injects the PDCPD raw material into the mould 1003, and the PDCPD raw material is kept for 110-150S under the action of the clamping force of the mould locking machine;

s4, after the mold 1003 is opened by the mold locking machine 1002, sending a signal to the manipulator 1004, and the manipulator 1004 taking out the intelligent integrated thermosetting composite material transfer tray;

s5, arranging the PCB at the corresponding position;

the vacuumizing device 1005 further comprises a vacuum pump 5005, an air outlet pipe 5004 connected with the vacuum pump 5005, a vacuum tank 5002 connected with the air outlet pipe 5004 and an air inlet pipe 5001 connected with the vacuum tank 5002, wherein the air inlet pipe 5001 is communicated with the mold 1003, the vacuum tank 5002 is further provided with a vacuum meter 5003, in the process of vacuumizing the mold, the vacuum pump pumps the gas of the mold through the air pipe, displays a vacuum value in real time through the vacuum meter, and prevents the raw materials from flowing back into the vacuum pump.

The above description is only for the purpose of illustrating the preferred embodiments of the present application and is not intended to limit the scope of the present application, which is within the scope of the present application, except that the same or similar principles and basic structures as the present application may be used.