阅读说明：本技术 一种用于大线能量焊接微合金钢的生产设备和方法 (Production equipment and method for welding microalloy steel by high heat input ) 是由 朱立光 肖鹏程 马国金 刘增勋 王根矶 郭志红 王东柱 王旗 何元春 许藏文 张 于 2021-09-26 设计创作，主要内容包括：本发明涉及微合金板生产技术领域,具体涉及一种用于大线能量焊接微合金钢的生产设备和方法；当钢包与喂线机相对应后,启动拉动单元,利用传动带带动从动轮转动,从而利用转动轴带动拉动轮转动,利用拉动轮带动拉索放线,使得喂线臂在自身重力的作用下下降,通过控制拉动单元的输出功率,使得喂线臂的输出端位于适应的高度,相较于利用液压油缸带动喂线臂升降的方式,上述结构更加稳定,且能够精确控制喂线臂的高度。(The invention relates to the technical field of production of microalloy plates, in particular to production equipment and a method for welding microalloy steel by high heat input; after the ladle is corresponding with the wire feeding machine, start the pulling unit, utilize the drive belt to drive from the driving wheel rotation, thereby utilize the axis of rotation to drive the pulling wheel and rotate, utilize the pulling wheel to drive the cable unwrapping wire, make the wire feeding arm descend under the effect of self gravity, through the output of control pulling unit, make the output of wire feeding arm be located the height of adaptation, compare in the mode that utilizes hydraulic cylinder to drive the wire feeding arm and go up and down, above-mentioned structure is more stable, and the height that can accurate control wire feeding arm.)

1. A production device for welding microalloy steel with large heat input is characterized in that,

the wire feeding machine comprises a track (1), a sliding seat (11), a steel ladle (12), a machine base (2), a wire feeding machine (3), a wire feeding frame (4), a wire feeding arm (5) and a pulling unit (6), wherein the sliding seat (11) is in sliding connection with the track (1) and is positioned above the track (1), the steel ladle (12) is arranged on the sliding seat (11), the machine base (2) is positioned on one side of the track (1), the wire feeding machine (3) is arranged on the machine base (2), the wire feeding frame (4) is movably connected with the wire feeding machine (3), the wire feeding arm (5) is arranged at one end, far away from the wire feeding machine (3), of the wire feeding frame (4), and the output end of the wire feeding arm (5) corresponds to the steel ladle (12);

the pulling unit (6) comprises a power assembly (61), a transmission belt (62), a connecting frame (63), a pulling wheel (64), a pulling rope (65) and a hook (66), the base (2) is provided with the power assembly (61), the wire feeding machine (3) is further provided with the connecting frame (63), the connecting frame (63) is located above the wire feeding frame (4), a rotating shaft (631) is movably arranged on the connecting frame (63), the middle part of the rotating shaft (631) is provided with the pulling wheel (64), one end of the rotating shaft (631) is provided with a driven wheel (632), one end of the transmission belt (62) corresponds to the output end of the power assembly (61), the other end of the transmission belt (62) corresponds to the driven wheel (632), the pulling wheel (64) is provided with the pulling rope (65), the pulling rope (65) is far away from one end of the pulling wheel (64) and is provided with the hook (66), the hook (66) corresponds to the wire feeding frame (4).

2. The production equipment for high heat input welding microalloy steel as claimed in claim 1, wherein the power assembly (61) comprises a driving motor (611), a gear reduction box (612) and a driving wheel (613), the driving motor (611) is detachably connected with the machine base (2), the gear reduction box (612) is arranged at the output end of the driving motor (611), and the driving wheel (613) is arranged at the output end of the gear reduction box (612).

3. The production equipment for the high heat input welding microalloy steel according to claim 1, wherein the stay cable (65) comprises a connecting arc plate (651) and a steel cable (652), the connecting arc plate (651) is detachably connected with the pulling wheel (64), one end of the steel cable (652) is fixedly connected with the connecting arc plate (651), and the other end of the steel cable (652) is provided with the hook (66).

4. The manufacturing apparatus for high heat input welding microalloyed steel as set forth in claim 3, wherein the stay cable (65) further includes a reinforcing plate (653), and the reinforcing plate (653) is detachably coupled to the coupling arc plate (651) and is covered on the outside of the wire rope (652).

5. The production equipment for the high heat input welding microalloy steel according to claim 4, wherein the reinforcing plate (653) is provided with through holes (654) at both ends, the connecting arc plate (651) is provided with threaded holes (655) at both ends, the through holes (654) are matched with the threaded holes (655), one end of the steel cable (652) close to the connecting arc plate (651) is further provided with a limiting plate (656), and the limiting plate (656) is attached to the reinforcing plate (653).

6. A production method using the production apparatus for high heat input welding microalloyed steel according to claim 5, characterized by comprising the steps of:

blowing argon to the bottom of the ladle (12), wherein the bottom blowing flow is 9-11NL/min, and forming a stable slag hole on the slag surface of the ladle (12);

starting the pulling unit (6), driving the driven wheel (632) to rotate by using the transmission belt (62), and driving the pulling wheel (64) to rotate by using the rotating shaft (631);

the pulling wheel (64) is utilized to drive the inhaul cable (65) to pay off, so that the wire feeding arm (5) descends under the action of self gravity, the output end of the wire feeding arm (5) is positioned below molten steel discharged from a slag hole, and the flow of bottom-blown argon is reduced to 14-15 NL/min;

and starting the wire feeding machine (3) to feed wires.

Technical Field

The invention relates to the technical field of production of microalloy plates, in particular to production equipment and a method for welding microalloy steel by high heat input.

Background

A steel material capable of withstanding heat input exceeding 50kJ/cm is called a steel for high heat input welding. The steel is mainly applied to the fields of ship boards, oil tanks, high-rise building structures and the like. The existing microalloyed steel for high heat input welding often needs to utilize a wire feeding machine to add alloy cored wires in a steel ladle in the production process, but the existing wire feeding machine mostly drives a wire feeding arm to lift through a hydraulic oil cylinder, the structure is not stable enough, and the height of the wire feeding arm in the steel ladle can not be accurately controlled.

Disclosure of Invention

The invention aims to provide production equipment and a production method for welding microalloy steel with large heat input, which solve the problems that most of the existing wire feeding machines in the prior art drive a wire feeding arm to lift through a hydraulic oil cylinder, the structure is not stable enough, and the height of the wire feeding arm in a steel ladle cannot be accurately controlled.

In order to achieve the purpose, the invention provides production equipment for welding microalloy steel by large heat input, which comprises a track, a sliding seat, a steel ladle, a machine base, a wire feeding machine, a wire feeding frame, a wire feeding arm and a pulling unit, wherein the sliding seat is connected with the track in a sliding way and is positioned above the track;

the pulling unit comprises a power assembly, a transmission belt, a connecting frame, a pulling wheel, a pulling rope and a hook, the base is provided with the power assembly, the wire feeding machine is further provided with the connecting frame, the connecting frame is located above the wire feeding frame, a rotating shaft is movably arranged on the connecting frame, the middle of the rotating shaft is provided with the pulling wheel, one end of the rotating shaft is provided with a driven wheel, one end of the transmission belt is corresponding to the output end of the power assembly, the other end of the transmission belt is corresponding to the driven wheel, the pulling wheel is provided with the pulling rope, the pulling rope is far away from one end of the pulling wheel is provided with the hook, and the hook is corresponding to the wire feeding frame.

When the steel ladle corresponds to the wire feeding machine, the pulling unit is started, the driving belt is used for driving the driven wheel to rotate, the rotating shaft is used for driving the pulling wheel to rotate, the pulling wheel is used for driving the inhaul cable to pay off, the wire feeding arm descends under the action of self gravity, the output power of the pulling unit is controlled, the output end of the wire feeding arm is made to be located at the adaptive height, and compared with the mode that the wire feeding arm is driven by a hydraulic oil cylinder to ascend and descend, the structure is more stable, and the height of the wire feeding arm can be accurately controlled.

The power assembly comprises a driving motor, a gear reduction box and a driving wheel, the driving motor is detachably connected with the base, the gear reduction box is arranged at the output end of the driving motor, and the driving wheel is arranged at the output end of the gear reduction box.

And starting the driving motor, reducing the output rotating speed of the driving motor by using the gear reduction box, and driving the driving belt to move by using the driving wheel so as to drive the driven wheel to rotate.

The pull cable comprises a connecting arc plate and a steel cable, the connecting arc plate is detachably connected with the pulling wheel, one end of the steel cable is fixedly connected with the connecting arc plate, and the other end of the steel cable is provided with the hook.

And fixing the connecting arc plate on the pulling wheel by using a screw, and then welding the steel cable on the connecting arc plate, thereby completing the installation of the inhaul cable.

The inhaul cable further comprises a reinforcing plate, wherein the reinforcing plate is detachably connected with the connecting arc plate and covers the outer portion of the steel cable.

The reinforcing plate is arranged outside the steel cable, so that the connection strength between the steel cable and the connecting arc plate is enhanced, and the integral structure of the inhaul cable is firmer.

The steel cable is close to one end of the connecting arc plate, a limiting plate is further arranged, and the limiting plate is attached to the reinforcing plate.

When the reinforcing plate is installed, the through hole is aligned with the threaded hole, the reinforcing plate is installed above the connecting arc plate by using a screw, and the limiting plate is arranged on the steel cable, so that the structure of the inhaul cable is more stable.

The invention also provides a production method of the production equipment for welding the microalloy steel by adopting the large heat input, which comprises the following steps:

blowing argon to the bottom of the ladle at a bottom blowing flow rate of 9-11NL/min to form a stable slag hole on the slag surface of the ladle;

starting the pulling unit, and driving the driven wheel to rotate by using the transmission belt, so that the rotating shaft drives the pulling wheel to rotate;

the pulling wheel is utilized to drive the inhaul cable to pay off, so that the wire feeding arm descends under the action of self gravity, the output end of the wire feeding arm is positioned below molten steel discharged from a slag hole, and the flow of bottom-blown argon is reduced to 14-15 NL/min;

and starting the wire feeding machine to feed wires.

When the steel ladle moves to the base, argon is blown to the bottom of the steel ladle, the bottom blowing flow is 9-11NL/min, a stable slag hole is formed in the slag surface of the steel ladle, then the pulling unit is started, the driving wheel is driven to rotate by the driving belt, so that the rotating shaft is used for driving the pulling wheel to rotate, the pulling wheel is used for driving the inhaul cable to pay off, the wire feeding arm is made to descend under the action of self gravity, the output end of the wire feeding arm is located below molten steel discharged from the slag hole, the flow of the bottom blowing argon is reduced to 14-15NL/min, and finally the wire feeding machine is started to feed wires.

The invention relates to a production device and a method for welding microalloy steel by large heat input, wherein a wire feeding frame is movably connected with a wire feeding machine, one end of the wire feeding frame, which is far away from the wire feeding machine, is provided with a wire feeding arm, the middle part of a rotating shaft is provided with a pulling wheel, one end of the rotating shaft is provided with a driven wheel, one end of a driving belt corresponds to the output end of a power assembly, the other end of the driving belt corresponds to the driven wheel, the pulling wheel is provided with a pulling cable, one end of the pulling cable, which is far away from the pulling wheel, is provided with a hook, the hook corresponds to the wire feeding frame, when a steel ladle corresponds to the wire feeding machine, a pulling unit is started, the driving wheel is driven to rotate by the driving belt, the pulling wheel is driven to rotate by the rotating shaft, the pulling wheel is used for driving the pulling cable to pay off, the wire feeding arm descends under the action of self gravity, the output power of the pulling unit is controlled, the output end of the wire feeding arm is located at the adaptive height, and compared with a mode that the wire feeding arm is driven by a hydraulic oil cylinder to ascend and descend, the wire feeding arm lifting device is more stable in structure and capable of accurately controlling the height of the wire feeding arm.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a production device for high heat input welding of microalloy steel provided by the invention.

Fig. 2 is an enlarged view of a portion of the structure of fig. 1 a according to the present invention.

FIG. 3 is a schematic view of a part of the structure of the production equipment for high heat input welding microalloy steel provided by the invention.

Fig. 4 is an enlarged view of a portion of the structure of fig. 3 a according to the present invention.

Fig. 5 is an enlarged view of a portion of the structure of fig. 3B according to the present invention.

Fig. 6 is a schematic view of a detachable structure of the traction cable and the traction wheel provided by the invention.

FIG. 7 is a flow chart of the steps of a method of the present invention for producing a high heat input welding microalloyed steel.

1-rail, 11-sliding seat, 12-steel ladle, 2-machine base, 3-wire feeding machine, 4-wire feeding frame, 5-wire feeding arm, 6-pulling unit, 61-power component, 62-driving belt, 63-connecting frame, 64-pulling wheel, 65-pulling cable, 66-hook, 631-rotating shaft, 632-driven wheel and 611-driving motor, 612-gear reduction box, 613-driving wheel, 651-connecting arc plate, 652-steel cable, 653-reinforcing plate, 654-through hole, 655-threaded hole, 656-limiting plate, 7-pushing assembly, 21-moving wheel, 22-connecting piece, 71-servo motor, 72-screw rod, 73-screw rod sleeve, 74-supporting frame and 75-supporting ring.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Referring to fig. 1 to 6, the present invention provides a production apparatus for welding microalloy steel with large heat input, the production apparatus for welding microalloy steel with large heat input comprises a rail 1, a sliding seat 11, a ladle 12, a machine base 2, a wire feeding machine 3, a wire feeding frame 4, a wire feeding arm 5 and a pulling unit 6, the sliding seat 11 is connected with the rail 1 in a sliding manner and is located above the rail 1, the ladle 12 is arranged on the sliding seat 11, the machine base 2 is located at one side of the rail 1, the wire feeding machine 3 is arranged on the machine base 2, the wire feeding frame 4 is movably connected with the wire feeding machine 3, the wire feeding arm 5 is arranged at one end of the wire feeding frame 4 far away from the wire feeding machine 3, and an output end of the wire feeding arm 5 corresponds to the ladle 12;

pulling unit 6 includes power component 61, drive belt 62, link 63, pulling wheel 64, cable 65 and couple 66, be provided with on the frame 2 power component 61, still be provided with on the wire feeding machine 3 link 63, link 63 is located the top of wire feeding frame 4, the activity is provided with axis of rotation 631 on the link 63, the middle part of axis of rotation 631 is provided with pulling wheel 64, the one end of axis of rotation 631 is provided with from driving wheel 632, the one end of drive belt 62 with power component 61's output is corresponding, the other end of drive belt 62 with it is corresponding from driving wheel 632, be provided with on the pulling wheel 64 cable 65, cable 65 keeps away from the one end of pulling wheel 64 is provided with couple 66, couple 66 with wire feeding frame 4 is corresponding.

In this embodiment, after the ladle 12 corresponds to the wire feeder 3, the pulling unit 6 is started, the transmission belt 62 is used to drive the driven wheel 632 to rotate, so that the rotation shaft 631 drives the pulling wheel 64 to rotate, the pulling wheel 64 drives the cable 65 to pay off, the wire feeding arm 5 descends under the action of self gravity, the output power of the pulling unit 6 is controlled, the output end of the wire feeding arm 5 is made to be located at the adaptive height, and compared with the mode that the wire feeding arm 5 is driven to ascend and descend by a hydraulic oil cylinder, the structure is more stable, and the height of the wire feeding arm 5 can be accurately controlled.

Further, the power assembly 61 includes a driving motor 611, a gear reduction box 612 and a driving wheel 613, the driving motor 611 is detachably connected to the base 2, the gear reduction box 612 is disposed at an output end of the driving motor 611, and the driving wheel 613 is disposed at an output end of the gear reduction box 612.

In this embodiment, the driving motor 611 is started, the gear reduction box 612 is used to reduce the output rotation speed of the driving motor 611, and then the driving wheel 613 is used to drive the driving belt 62 to move, so as to drive the driven wheel 632 to rotate.

Further, the cable 65 includes a connecting arc plate 651 and a steel cable 652, the connecting arc plate 651 is detachably connected to the pulling wheel 64, one end of the steel cable 652 is fixedly connected to the connecting arc plate 651, and the other end of the steel cable 652 is provided with the hook 66.

In this embodiment, the connection arc plate 651 is fixed to the pulling wheel 64 by a screw, and the wire rope 652 is welded to the connection arc plate 651, thereby completing the installation of the cable 65.

Further, the cable 65 further comprises a reinforcing plate 653, the reinforcing plate 653 is detachably connected with the connecting arc plate 651, the reinforcing plate 653 is covered outside the cable 652, through holes 654 are formed at two ends of the reinforcing plate 653, threaded holes 655 are formed at two ends of the connecting arc plate 651, the through holes 654 are matched with the threaded holes 655, a limiting plate 656 is further arranged at one end, close to the connecting arc plate 651, of the cable 652, and the limiting plate 656 is attached to the reinforcing plate 653.

In this embodiment, the reinforcing plate 653 is attached to the outside of the wire 652 to increase the connection strength between the wire 652 and the connection arc plate 651, thereby making the entire structure of the cable 65 more firm, and when the reinforcing plate 653 is attached, the reinforcing plate 653 is attached to the connection arc plate 651 with a screw after the through hole 654 and the screw hole 655 are aligned, and the wire 652 is provided with the stopper plate 656, thereby making the structure of the cable 65 more stable.

Further, the production equipment for welding the microalloy steel by the large heat input further comprises a pushing assembly 7, a moving wheel 21 is arranged at the bottom of the machine base 2, a connecting piece 22 is further arranged at one end, far away from the wire feeding arm 5, of the machine base 2, and the output end of the pushing assembly 7 corresponds to the connecting piece 22.

In this embodiment, the pushing assembly 7 is started, and the base 2 is driven to move by the connecting member 22, so that the wire feeding machine 3 is away from the ladle 12 when idle, and the wire feeding machine 3 is prevented from being affected by high temperature.

Further, the pushing assembly 7 comprises a servo motor 71, a screw rod 72 and a screw rod sleeve 73, the screw rod 72 is arranged at the output end of the servo motor 71, the screw rod sleeve 73 is arranged on the screw rod 72, and the screw rod sleeve 73 is detachably connected with the connecting piece 22.

In this embodiment, the servo motor 71 is activated to drive the screw 72 to rotate, because the connecting member 22 is detachably connected to the screw sleeve 73, so as to drive the base 2 to translate above the screw 72.

Further, the pushing assembly 7 further comprises a supporting frame 74, the supporting frame 74 is located at one end of the screw rod 72 far away from the servo motor 71, a supporting ring 75 is arranged on the supporting frame 74, and the supporting ring 75 is sleeved outside the screw rod 72.

In this embodiment, the support frame 74 is disposed at an end of the screw rod 72 away from the servo motor 71, and the support frame 74 supports the screw rod 72, so that the overall structure of the pushing assembly 7 is more stable.

Referring to fig. 7, the present invention further provides a production method using the production apparatus for high heat input welding microalloyed steel, which comprises the following steps:

s1: blowing argon to the bottom of the ladle 12 at a bottom blowing flow rate of 9-11NL/min to form a stable slag hole on the slag surface of the ladle 12;

s2: the pulling unit 6 is started, the driven wheel 632 is driven to rotate by the transmission belt 62, and the pulling wheel 64 is driven to rotate by the rotating shaft 631;

s3: the pulling wheel 64 is utilized to drive the inhaul cable 65 to pay off, so that the wire feeding arm 5 descends under the action of self gravity, the output end of the wire feeding arm 5 is positioned below molten steel discharged from a slag hole, and the flow of bottom-blown argon is reduced to 14-15 NL/min;

s4: and starting the wire feeding machine 3 to feed wires.

In this embodiment, when the ladle 12 moves to the base 2, argon is blown to the bottom of the ladle 12, the bottom blowing flow rate is 9 to 11NL/min, a stable slag hole is formed on the slag surface of the ladle 12, then the pulling unit 6 is started, the driving wheel 632 is driven to rotate by the driving belt 62, the rotating shaft 631 drives the pulling wheel 64 to rotate, the pulling wheel 64 drives the pulling cable 65 to pay off, the wire feeding arm 5 descends under the action of its own gravity, the output end of the wire feeding arm 5 is located below molten steel discharged from the slag hole, the flow rate of the bottom blowing argon is reduced to 14 to 15NL/min, and finally the wire feeding machine 3 is started to feed wires.

While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.