Flour processing system and method

文档序号:1928945 发布日期:2021-12-07 浏览:21次 中文

阅读说明:本技术 一种面粉加工系统及方法 (Flour processing system and method ) 是由 唐瑭 于 2021-09-10 设计创作,主要内容包括:本发明涉及面粉加工技术领域,尤其涉及一种面粉加工系统及方法。一种面粉加工系统的加工方法,该方法包括以下步骤:s1:将小麦放置在进料口内,通过粉碎箱对小麦进行粉碎;s2:粉碎之后的小麦通过分离箱将麦壳分离出去;s3:经过分离处理之后的小麦通过两个辊筒进行磨粉处理;s4:再通过筛子将合格的产品过滤到储粉箱内,不合格的通过升降机构运输到辊筒的上方进行二次磨粉。其有益技术效果为本发明能够通过间歇下料实现使小麦能够研磨的更加充分,通过两个辊筒旋转挤压对小麦进行面粉加工,通过筛子能够将合格和不合格的面粉分离出来。(The invention relates to the technical field of flour processing, in particular to a flour processing system and method. A method of processing a flour processing system, the method comprising the steps of: s 1: placing wheat in a feed inlet, and crushing the wheat through a crushing box; s 2: separating out wheat husks from the crushed wheat through a separation box; s 3: grinding the wheat after the separation treatment by two rollers; s 4: and qualified products are filtered to the powder storage box through the sieve, and unqualified products are conveyed to the upper part of the roller through the lifting mechanism to be subjected to secondary grinding. The wheat grinding machine has the beneficial technical effects that the wheat can be more fully ground through intermittent blanking, flour processing is carried out on the wheat through rotary extrusion of the two rollers, and qualified flour and unqualified flour can be separated through the sieve.)

1. A flour processing system, includes two baffles (400), side frame (401), is used for separating separator box (300) of wheat shell and is used for controlling the adjustment mechanism of intermittent type unloading, its characterized in that: the both ends of baffle (400) rotate respectively and connect on two limit frame (401), two baffle (400) symmetries set up the lower extreme at separator box (300), four limit frame (401) are all fixed connection on separator box (300), adjustment mechanism fixed connection is on separator box (300), adjustment mechanism sets up the top at two baffle (400).

2. A flour processing system according to claim 1, wherein: the adjusting mechanism comprises two pressing rods (500), a supporting plate (501), springs (502), a cam (503) and a pressing plate (504), wherein the two pressing rods (500) are connected to two ends of the supporting plate (501) in a sliding mode, the top ends of the two pressing rods (500) are fixedly connected to the pressing plate (504), the cam (503) is located above the pressing plate (504), the two springs (502) are respectively sleeved on the two pressing rods (500), two ends of the spring (502) are respectively fixedly connected to the pressing plate (504) and the supporting plate (501), the supporting plate (501) is fixedly connected to a separating box (300), the cam (503) is rotatably connected to a supporting seat (503), and the lower ends of the two pressing rods (500) are fixedly connected to two baffle plates (400).

3. A flour processing system according to claim 1, wherein: two the lower extreme of baffle (400) be equipped with the crocus mechanism that is used for flour processing, crocus mechanism passes through support fixedly connected with bottom plate (703).

4. A flour processing system according to claim 3, wherein: milling mechanism include crocus case (600), two rollers (601), two pivot (603) and two gears (602), two pivot (603) rotate respectively and connect the both ends in crocus case (600), two rollers (601) fixed connection respectively is on two pivot (603), two gears (602) fixed connection respectively is in the one end of two pivots (603), two gears (602) meshing connection, roller (601) are located the below of baffle (400).

5. A flour processing system according to claim 3, wherein: the powder storage device is characterized in that a sieve (700) is arranged below the roller (601), a powder storage box (702) is arranged below the sieve (700), and the powder storage box (702) is fixedly connected to the bottom plate (703).

6. A flour processing system according to claim 5, wherein: two ends of the sieve (700) are respectively and rotatably connected to the two supporting rods (701), and the two supporting rods (701) are fixedly connected to the bottom plate (703).

7. A flour processing system according to claim 4 wherein: milling mechanism still including being used for carrying on the elevating system of secondary transportation flour, elevating system is last to be equipped with upset case (803), and upset case (803) are located the side of sieve (700).

8. A flour processing system according to claim 1, wherein: the separation box (300) is fixedly connected and communicated with the feeding cylinder (200), the feeding cylinder (200) is fixedly connected and communicated with the lower end of the crushing box (100), and the crushing box (100) is provided with a first crushing blade (107).

9. A flour processing system according to claim 8, wherein: the crushing box (100) is fixedly connected and communicated with the feed inlet (101), and a second crushing blade (106) is arranged in the feed inlet (101).

10. A method of processing a flour processing system according to claim 9 wherein: the method comprises the following steps:

s 1: wheat is placed in the feed inlet (101), and is crushed through the crushing box (100);

s 2: separating the wheat husk from the crushed wheat through a separating box (300);

s 3: the wheat after the separation treatment is subjected to grinding treatment by two rollers (601);

s 4: qualified products are filtered into the powder storage box (702) through the sieve (700), and unqualified products are conveyed to the upper part of the roller (601) through the lifting mechanism to be subjected to secondary grinding.

Technical Field

The invention relates to the technical field of flour processing, in particular to a flour processing system and method.

Background

With the increasing population, the wheaten food is food mainly made of flour, different types of wheaten food exist around the world, the Chinese snack has long history, different flavors and various varieties, and mainly comprises noodles, steamed bread, steamed rolls, fried bread, muskmelons, baked cakes, dumplings, steamed stuffed buns, wontons, fried dough twists and the like, western food comprises bread, various baked cakes and the like, and the wheaten food is processed by the flour.

The existing flour is ground into flour by wheat, the wheat needs to be filtered, cleaned for the second time and ground when the flour is made, and the operation is time-consuming and labor-consuming depending on people. Therefore, a flour processing apparatus has been developed to replace the human being to operate these steps.

The invention discloses a flour processing device with the prior patent number of 202010597244.8, and relates to the technical field of flour processing, in particular to a flour processing device which comprises a filtering component, a blowing component, a transmission component, a cleaning component and a grinding component, wherein the filtering component is fixedly arranged at one end of the transmission component, one end of the filtering component is suspended in the air, the blowing component is fixedly arranged on the transmission component, the working end of the blowing component faces the filtering component, the cleaning component is fixedly arranged at the output end of the transmission component, the cleaning component is in butt joint with the transmission component, and the grinding component is fixedly arranged at the output end of the cleaning component. The wheat flour milling machine can filter, convey, clean, secondarily filter and mill wheat into flour, manual labor can be reduced, and efficiency is improved. But this device is not capable of intermittent blanking.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides a flour processing system and a flour processing method, and the flour processing system and the flour processing method can realize intermittent blanking.

The purpose of the flour processing system and method is realized by the following technical scheme:

the utility model provides a flour processing system, includes two baffles, limit frame, is used for separating the separator box of wheat shell and is used for controlling the adjustment mechanism of intermittent type unloading, the both ends of baffle rotate respectively and connect on two limit frames, two baffle symmetries set up the lower extreme at the separator box, four limit frame all fixed connection are on the separator box, adjustment mechanism fixed connection is on the separator box, adjustment mechanism sets up the top at two baffles.

The adjusting mechanism comprises two pressing rods, a supporting plate, springs, a cam and a pressing plate, wherein the two pressing rods are connected to two ends of the supporting plate in a sliding mode, the top ends of the two pressing rods are fixedly connected to the pressing plate, the cam is located above the pressing plate, the two springs are respectively sleeved on the two pressing rods, two ends of the spring are respectively fixedly connected to the pressing plate and the supporting plate, the supporting plate is fixedly connected to the separation box, the cam is rotatably connected to the supporting seat, and the lower ends of the two pressing rods are fixedly connected to the two baffle plates.

Two the lower extreme of baffle be equipped with the crocus mechanism that is used for flour processing, crocus mechanism passes through support fixedly connected with bottom plate.

Crocus mechanism include the crocus case, two rollers, two pivots and two gears, two pivots rotate respectively and connect the both ends at the crocus case, two rollers fixed connection respectively is in two pivots, two gears fixed connection respectively is in the one end of two pivots, two gear engagement connect, the roller is located the below of baffle.

The lower part of the roller is provided with a sieve, the lower part of the sieve is provided with a powder storage box, and the powder storage box is fixedly connected to the bottom plate.

A method of processing a flour processing system, the method comprising the steps of:

s 1: placing wheat in a feed inlet, and crushing the wheat through a crushing box;

s 2: separating out wheat husks from the crushed wheat through a separation box;

s 3: grinding the wheat after the separation treatment by two rollers;

s 4: and qualified products are filtered to the powder storage box through the sieve, and unqualified products are conveyed to the upper part of the roller through the lifting mechanism to be subjected to secondary grinding.

The flour processing system and the flour processing method have the beneficial effects that: the invention can grind the wheat more fully through intermittent blanking, the wheat is processed by the rotary extrusion of the two rollers, qualified flour and unqualified flour can be separated out through the sieve, the height of the turnover box is adjusted through the lifting mechanism, and then the unqualified flour is processed by secondary grinding.

Drawings

FIG. 1 is a schematic view of an embodiment of the invention for intermittent blanking;

FIG. 2 is a schematic view of the structure of the pulverizing mechanism;

FIG. 3 is a schematic illustration of an embodiment of screening qualified flour;

FIG. 4 is a schematic structural view of the lifting mechanism;

FIG. 5 is a schematic view showing a connection structure of the separation tank;

FIG. 6 is a schematic sectional view of the separation tank;

FIG. 7 is a schematic structural diagram of a blower;

FIG. 8 is a schematic view of an example of crushing wheat;

FIG. 9 is a schematic sectional view of crushing wheat;

FIG. 10 is a schematic diagram of a flour processing system and method.

In the figure: a crushing box 100; a feed opening 101; a first rotating shaft 102; a driven gear 103; a belt 104; a drive gear 105; the second crushing blade 106; the first pulverizing blades 107; a second rotating shaft 108; a feed cylinder 200; a separation tank 300; a discharge port 301; a fan 302; a filter screen 303; a waste chute 304; a baffle 400; a side frame 401; a compression bar 500; a support plate 501; a spring 502; a support base 503; a platen 504; a cam 505; a milling box 600; a roller 601; a gear 602; a rotating shaft 603; a screen 700; a strut 701; a powder storage bin 702; a bottom plate 703; a lead screw 800; a horizontal plate 801; a slide bar 802; a roll-over box 803; a fixed plate 804; a push rod 805; a bracket 9; an L-shaped bar 10.

Detailed Description

Referring to fig. 1, there is shown a schematic view of an embodiment of the flour processing according to the invention capable of intermittent blanking,

further, two baffles 400 are provided, two ends of the two baffles 400 are respectively rotatably connected to two side frames 401, four side frames 401 are all fixedly connected to the separation box 300, the adjusting mechanism is fixedly connected to the separation box 300 and is arranged above the two baffles 400,

further, after the wheat is crushed, the wheat falls onto the two baffles 400, the two baffles 400 are driven by the adjusting mechanism to rotate outwards, and then the raw materials can fall from the baffles 400, so that the flour is processed.

With reference to fig. 1, there is shown a schematic view of an embodiment according to the invention enabling intermittent blanking,

furthermore, because the two compression rods 500 are slidably connected to the two ends of the supporting plate 501, the top ends of the two compression rods 500 are also fixedly connected to the pressing plate 504, the cam 503 is arranged above the pressing plate 504, the two springs 502 are arranged, the two springs 502 are respectively sleeved on the two compression rods 500, one end of the spring 502 is fixedly connected to the pressing plate 504, the other end of the spring 502 is fixedly connected to the supporting plate 501, the supporting plate is fixedly connected to the separation box 300, the cam 503 is rotatably connected to the supporting seat 503, the supporting seat 503 is fixedly connected to the separation box 300,

further, the cam 503 is started to rotate, when the cam 503 presses the pressing plate 504 downwards to move downwards, the two pressing rods 500 also move downwards, the two springs 502 are compressed, the two pressing rods 500 can push the two baffle plates 400 to rotate outwards in the process of moving downwards, and further blanking can be performed, and when the cam 503 is far away from the pressing plate 504, the pressing rods 500 are driven upwards by the elastic force of the springs 502 to move upwards to return to the original position.

Referring to fig. 2, there is shown a schematic view of an embodiment of the wheat milling process according to the present invention,

furthermore, a powder grinding mechanism is arranged below the two baffles 400 and is fixedly connected on the bottom plate 703 through a bracket,

further, when the raw materials fall into the flour milling mechanism, flour processing can be performed on the wheat through the flour milling mechanism.

Referring to fig. 2, there is shown a schematic view of an embodiment of the wheat milling process according to the present invention,

furthermore, because the two rotating shafts 603 are rotatably connected to two ends of the grinding box 600, then the two rollers 601 are respectively and fixedly connected to the two rotating shafts 603, and are provided with two gears 602, the two gears 602 are in meshed connection, the two gears 602 are respectively and fixedly connected to one end of the two rotating shafts 603, the rollers 601 are located below the baffle 400,

further, with one of them pivot and gear motor's output shaft fixed connection, start gear motor, it is rotatory to drive one of them gear 602, and then drives another gear 602 and rotate, and two gears 602 rotate in opposite directions to drive two rollers 601 and rotate in opposite directions, and then can carry out crocus processing through two rollers 601.

With reference to fig. 3, a schematic view of an embodiment according to the invention enabling the separation of different qualities of flour is shown,

furthermore, a sieve 700 is arranged below the roller 601, then a powder storage box 702 is arranged below the sieve 700, the powder storage box 702 is fixedly connected on a bottom plate 703,

further, qualified flour can enter the flour storage box 702 through the sieve 700, so that the qualified flour can be conveniently screened out.

Referring to fig. 3, there is shown a schematic view of an embodiment of the present invention capable of screening out off-spec flour,

furthermore, two ends of the screen 700 are respectively connected with two supporting rods 701 in a rotating way, then the two supporting rods 701 are fixedly connected with the bottom plate 703 in a welding way,

further, since the unqualified flour cannot pass through the sieve 700 and enter the flour storage bin 702, and thus the unqualified flour needs to be secondarily ground, the sieve 700 is rotated so that the unqualified flour of the sieve 700 can flow down.

Referring to fig. 4, there is shown a schematic diagram of an embodiment of the present invention that enables secondary processing of off-grade flour,

further, an inversion tank 803 is provided, and then the inversion tank 803 is provided at the side of the screen 700,

further, when unqualified flour needs to be secondarily processed, the sieve 700 is rotated, so that the flour on the sieve 700 can enter the turnover box 803, the turnover box 803 is lifted upwards through the lifting mechanism, the flour in the turnover box 803 can enter between the two rollers 601, and secondary processing is carried out on the flour.

Referring to fig. 5, there is shown a schematic view of an embodiment capable of pulverizing wheat according to the present invention,

further, a feeding cylinder 200 is provided, one end of the feeding cylinder 200 is fixedly connected and communicated with the separation box 300, the other end of the feeding cylinder 200 is fixedly connected and communicated with the crushing box 100, a first crushing blade 107 is arranged in the crushing box 100,

further, the wheat is first crushed by the first crushing blade 107 in the crushing box 100, so that the wheat can be better ground into flour.

With reference to fig. 8 and 9, there is shown a schematic view of an embodiment according to the invention enabling preliminary crushing of a wheat movement during feeding,

further, a feed inlet 101 is fixedly connected and communicated with the crushing box 100, a second crushing blade 106 is arranged in the feed inlet 101,

further, when wheat enters the crushing box 100 through the feed opening 101, the wheat is primarily crushed through the second crushing blade 106 in the feed opening 101, and then the working efficiency can be improved.

Feed inlet 101 in rotate connect first pivot 102, second crushing blade 106 fixed connection is on first pivot 102, second pivot 108 rotates to be connected in crushing case 100, first crushing blade 107 fixed connection is on second pivot 108, the one end fixed connection driven gear 103 of first pivot 102, driving gear 105 fixed connection is on second pivot 108, driven gear 103 passes through belt 104 transmission with driving gear 105 and is connected, second pivot 108 fixed connection is on the output shaft of gear motor one, gear motor one is through motor frame fixed connection on crushing case 100.

Referring to fig. 9, there is shown a schematic view of an embodiment of two wheat breakings according to the present invention, further,

further, by starting the first speed reduction motor, the second rotating shaft 108 and the driving gear 105 are driven to rotate, so that the first crushing blade 107 can be driven to rotate, the driven gear can also rotate through the belt 104, so that the first rotating shaft 102 is driven to rotate, and then the second crushing blade 106 is driven to rotate, so that the wheat can be crushed through the first crushing blade 107 and the second crushing blade 106.

One end fixedly connected with fan 302 of separator box 300, the middle part fixedly connected with filter screen 303 of separator box 300, waste material groove 304 sliding connection is in separator box 300, the lower extreme fixed connection of separator box 300 and the feed opening 301 that is communicating, separator box 300 fixed connection is on support 9.

Referring to fig. 5, 6 and 7, there is shown a schematic view of an embodiment of the invention capable of treating wheat hulls,

further, owing to can produce the wheat husk at the in-process of carrying out the breakage to the wheat, can influence flour processingquality in the wheat husk entering crocus mechanism, so filter screen 303 of fixed connection between separator box 300, then start fan 302, the filter screen can prevent the wheat husk to carry out the other end of separator box 300 to can avoid the wheat husk to carry out in the crocus mechanism, thereby influence processingquality.

The milling box 600 is fixedly connected to the bottom plate 703 through an L-shaped plate 10, and the support 9 is fixedly connected to the L-shaped plate 10.

Referring to fig. 10, there is shown a schematic view of an embodiment of the invention enabling the supporting fixation of the separator tank,

further, be equipped with L template 10, with crocus box 600 fixed connection in the one end of L template 10, L template 10 has obtained other end fixed connection on bottom plate 703, and support 9 fixed connection is on L template 10, and then can fix whole device support.

The lifting mechanism comprises a screw rod 800, a transverse plate 801, two sliding rods 802, a fixed plate 804 and a push block 805, two ends of the screw rod 800 are respectively and rotatably connected to the bottom plate 703 and the transverse plate 801, two ends of the two sliding rods 802 are respectively and fixedly connected to the transverse plate 801 and the bottom plate 703, the fixed plate 804 is fixedly connected to the push block 805, the push block 805 is in threaded connection with the screw rod 800, the fixed plate 804 is slidably connected to the two sliding rods 802, and the turnover box 803 is rotatably connected to the fixed plate 804.

Referring to fig. 4, there is shown a schematic view of an embodiment capable of adjusting the height of the turn-over box according to the present invention,

further, after milling case 803 is filled with unqualified flour, rotate through driving lead screw 800, make ejector pad 805 can upwards promote fixed plate 804 rebound, and then adjusted the height of upset case 803, then rotatory upset case 803 makes in the flour in the upset case 803 can get into milling case 600, carries out secondary operation to unqualified flour to improve flour processingquality.

The right side of the screen 700 is obliquely disposed.

Referring to fig. 3, a schematic diagram of an embodiment for facilitating the entry of flour into the inversion bin in accordance with the present invention is shown and, further,

the right side of the sieve 700 is inclined so that the flour can be easily slid down the sieve 700.

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