阅读说明：本技术 一种高附着力、高遮盖力的内墙涂料灌装工艺 (High-adhesion and high-covering-power inner wall paint filling process ) 是由 袁红 马义炳 杨真宏 于 2021-09-18 设计创作，主要内容包括：本发明公开了一种高附着力、高遮盖力的内墙涂料灌装工艺,具体包括以下步骤：S1、上料：首先将待灌装使用的灌装桶通过清洗设备对灌装桶冲洗2-3次,使灌装桶内部的杂质全部清理完成,再将清洗完成后的灌装桶通过机械手或自动化夹取上料设备夹取至灌装输送带上,S2、注料,S3、覆膜,S4、封口,S5、后处理,本发明涉及涂料生产技术领域。该高附着力、高遮盖力的内墙涂料灌装工艺,可实现将料桶进行很好的密封处理,使涂料的存放保质期大大缩短,实现了长期保存,很好的达到了通过对灌装工艺进行改进,来使涂料具有很好密封性的目的,避免出现密封性较差,导致涂料不能长期保存的情况发生,保证了涂料灌装中质量。(The invention discloses a high-adhesion and high-covering-power inner wall paint filling process, which specifically comprises the following steps: s1, feeding: the method comprises the steps of firstly washing the filling barrel to be filled for use for 2-3 times through cleaning equipment to enable impurities in the filling barrel to be completely cleaned, clamping the cleaned filling barrel to a filling conveying belt through a manipulator or automatic clamping and feeding equipment, S2, injecting, S3, laminating, S4, sealing, S5 and post-processing, and relates to the technical field of paint production. According to the high-adhesion and high-covering-power inner wall paint filling process, the charging basket can be well sealed, the storage shelf life of paint is greatly shortened, long-term storage is realized, the purpose that the paint has good sealing performance by improving the filling process is well achieved, the situation that the paint cannot be stored for a long time due to poor sealing performance is avoided, and the quality of the paint in filling is ensured.)

1. A high-adhesion and high-covering-power inner wall paint filling process is characterized by comprising the following steps of: the method specifically comprises the following steps:

s1, feeding: firstly, washing a filling barrel to be filled for use for 2-3 times by cleaning equipment to completely clean impurities in the filling barrel, and clamping the cleaned filling barrel to a filling conveying belt by a manipulator or automatic clamping feeding equipment;

s2, injecting: when the filling conveying belt conveys the cleaned filling barrel to the position right below the filling equipment, the control equipment controls a discharge valve of the filling equipment to be opened, the high-adhesion and high-covering-power inner wall coating arranged in the filling equipment is filled into the filling barrel, and the coating is metered by a metering pump in the filling process to finish quantitative metering;

s3, coating: conveying the charging barrel after the charging in the step S2 to a film coating station through a conveying belt, stopping, controlling a film coating device of the film coating station to wrap a sealing film at the barrel opening of the charging barrel from top to bottom by using a control device, and after the sealing film is wrapped at the barrel opening, starting a heating assembly on the film coating device to heat the port of the sealing film to 110 ℃ so that the port of the sealing film is thermally dissolved on the surface of the barrel opening of the charging barrel;

s4, sealing: continuously starting the conveyor belt, conveying the material barrel subjected to film covering in the step S3 to a sealing station, and sealing the material barrel subjected to film covering through sealing equipment of the sealing station;

s5, post-processing: and after sealing, conveying the charging basket to a cleaning station through a conveying belt, flushing for 3-5min through water pressure of 0.5-0.9Mpa, flushing the overflowing material liquid on the surface of the charging basket, and drying the cleaned charging basket at the temperature of 50-60 ℃ for 5-10min to evaporate water on the surface of the charging basket, thereby completing filling of the coating.

2. The high-adhesion and high-covering-power interior wall coating filling process according to claim 1, characterized in that: the sealing process in the step S4 specifically includes the following steps:

t1, firstly, clamping a barrel cover to be sealed into a pressing mechanism through a clamping jaw on sealing equipment;

t2, starting a pressing mechanism, pressing the barrel cover to the opening of the charging barrel through the pressing mechanism, pressing at a constant pressure, enabling the inner wall of the barrel cover to completely wrap the barrel cover of the charging barrel, and enabling the sealing film to be in close contact with the inner wall of the barrel cover.

3. The high-adhesion and high-covering-power interior wall coating filling process according to claim 2, characterized in that: the pressure of the constant pressure pressing in the step T2 is 1.2-2.3 Mpa.

4. The high-adhesion and high-covering-power interior wall coating filling process according to claim 1, characterized in that: in the step S5, the material barrel is dried by using an intelligent hot air dryer with model number RXH-27.

5. The high-adhesion and high-covering-power interior wall coating filling process according to claim 1, characterized in that: the film laminating equipment in the step S3 comprises a film clamping mechanism, a film cutting mechanism, a pressing mechanism and a heating assembly, wherein a sealing film to be used is clamped by the film clamping mechanism, then the sealing film is cut into a circular shape by the film cutting mechanism, then the circular sealing film is pressed downwards by the pressing mechanism and wrapped on the opening of the charging basket, and then the sealing film is heated, melted and solidified at the opening of the charging basket by the heating assembly.

6. The high-adhesion and high-covering-power interior wall coating filling process according to claim 1, characterized in that: and S2, the feed inlet of the metering pump is communicated with the discharge outlet of the material box of the material injection device through a pipeline, and the discharge outlet of the metering pump is communicated with the material injection head of the material injection mechanism through a pipeline.

7. The high-adhesion and high-covering-power interior wall coating filling process according to claim 1, characterized in that: the injection device in the step S2 adopts an automatic injection machine with model ZY-P01D.

8. The high-adhesion and high-covering-power interior wall coating filling process according to claim 1, characterized in that: the model of the metering pump in the step S2 is SCEZ-B10 VC-W1.

Technical Field

The invention relates to the technical field of paint production, in particular to a filling process of an interior wall paint with high adhesive force and high covering power.

Background

The construction process of the interior wall coating comprises the following steps of 1, grinding the inner wall surface by using sand paper to be flat, filling holes and cracks on the wall body, drying and then grinding the inner wall surface to be flat, wherein the inner wall coating is made of mildew, oil stains, rusty spots and other impurities, the inner wall surface is irregular, rough and provided with sand marks, the holes and the cracks on the wall body are ground and leveled by using sand paper, and for an intact old wall surface, the wall surface is cleaned by using a light detergent and water and is dried thoroughly, and the construction requirements are as follows:

1. fully and uniformly stirring after opening the tank;

2, dilution can not exceed 25 percent, and excessive dilution is avoided;

3, selecting a high-quality tool, and wetting and cleaning the tool before use;

4, avoiding coating which is failed when a paint brush or a brush roller is stuck on the paint brush or the brush roller during construction;

5, the construction environment is ventilated, so that the engineering progress is improved, and when the second screen finish paint is coated, the second screen is coated after the first screen is completely dried;

6, the diluted coating does not need to be poured back to the original package, and the product which is opened is used up as soon as possible;

and 7, washing the construction tool with soap and clean water after use.

The coating used for the construction of the inner wall coating is the inner wall coating with high adhesive force and high covering power, and the coating needs to be subjected to filling treatment in the production process.

After the existing inner wall coating is filled, poor sealing performance is easy to occur, the charging basket cannot be well sealed, the storage shelf life of the coating is greatly shortened, long-term storage cannot be realized, the purpose of good sealing performance of the coating by improving the filling process cannot be achieved, the filling quality of the coating cannot be ensured, and the coating is very unfavorable for coating production enterprises.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an inner wall coating filling process with high adhesive force and high covering power, and solves the problems that the existing inner wall coating is poor in sealing performance after filling is finished, a charging basket cannot be well sealed, the storage shelf life of the coating is greatly shortened, long-term storage cannot be realized, the purpose of good sealing performance of the coating due to improvement of the filling process cannot be achieved, and the filling quality of the coating cannot be ensured.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: a high-adhesion and high-covering-power interior wall coating filling process specifically comprises the following steps:

s1, feeding: firstly, washing a filling barrel to be filled for use for 2-3 times by cleaning equipment to completely clean impurities in the filling barrel, and clamping the cleaned filling barrel to a filling conveying belt by a manipulator or automatic clamping feeding equipment;

s2, injecting: when the filling conveying belt conveys the cleaned filling barrel to the position right below the filling equipment, the control equipment controls a discharge valve of the filling equipment to be opened, the high-adhesion and high-covering-power inner wall coating arranged in the filling equipment is filled into the filling barrel, and the coating is metered by a metering pump in the filling process to finish quantitative metering;

s3, coating: conveying the charging barrel after the charging in the step S2 to a film coating station through a conveying belt, stopping, controlling a film coating device of the film coating station to wrap a sealing film at the barrel opening of the charging barrel from top to bottom by using a control device, and after the sealing film is wrapped at the barrel opening, starting a heating assembly on the film coating device to heat the port of the sealing film to 110 ℃ so that the port of the sealing film is thermally dissolved on the surface of the barrel opening of the charging barrel;

s4, sealing: continuously starting the conveyor belt, conveying the material barrel subjected to film covering in the step S3 to a sealing station, and sealing the material barrel subjected to film covering through sealing equipment of the sealing station;

s5, post-processing: and after sealing, conveying the charging basket to a cleaning station through a conveying belt, flushing for 3-5min through water pressure of 0.5-0.9Mpa, flushing the overflowing material liquid on the surface of the charging basket, and drying the cleaned charging basket at the temperature of 50-60 ℃ for 5-10min to evaporate water on the surface of the charging basket, thereby completing filling of the coating.

Preferably, the sealing process in step S4 includes the following steps:

t1, firstly, clamping a barrel cover to be sealed into a pressing mechanism through a clamping jaw on sealing equipment;

t2, starting a pressing mechanism, pressing the barrel cover to the opening of the charging barrel through the pressing mechanism, pressing at a constant pressure, enabling the inner wall of the barrel cover to completely wrap the barrel cover of the charging barrel, and enabling the sealing film to be in close contact with the inner wall of the barrel cover.

Preferably, the constant pressure of the step T2 is 1.2-2.3 MPa.

Preferably, the step S5 of drying the material barrel is performed by using an intelligent hot air dryer with model number RXH-27.

Preferably, the film laminating device in the step S3 is composed of a film clamping mechanism, a film cutting mechanism, a pressing mechanism and a heating assembly, the sealing film to be used is clamped by the film clamping mechanism, then the sealing film is cut into a circular shape by the film cutting mechanism, then the circular sealing film is pressed downwards by the pressing mechanism and wrapped on the opening of the charging basket, and then the sealing film is heated by the heating assembly to be melted and solidified at the opening of the charging basket.

Preferably, the feed port of the metering pump in the step S2 is communicated with the discharge port of the material box of the material injection device through a pipeline, and the discharge port of the metering pump is communicated with the material injection head of the material injection mechanism through a pipeline.

Preferably, the injection device in the step S2 is an automatic injection machine with model number ZY-P01D.

Preferably, the model of the metering pump in the step S2 is SCEZ-B10 VC-W1.

(III) advantageous effects

The invention provides an inner wall coating filling process with high adhesive force and high covering power. Compared with the prior art, the method has the following beneficial effects: the high-adhesion and high-covering-power inner wall paint filling process can realize good sealing treatment on the charging basket, greatly shortens the storage and quality guarantee period of paint, realizes long-term storage, well achieves the purpose of enabling the paint to have good sealing performance by improving the filling process, avoids the occurrence of the condition that the paint cannot be stored for a long time due to poor sealing performance, ensures the quality in paint filling, and is very beneficial to paint production enterprises.

Drawings

FIG. 1 is a flow chart of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the embodiment of the present invention provides three technical solutions: a high-adhesion and high-covering-power interior wall coating filling process specifically comprises the following embodiments:

example 1

A high-adhesion and high-covering-power interior wall coating filling process specifically comprises the following steps:

s1, feeding: firstly, washing a filling barrel to be filled for use for 2 times by cleaning equipment to completely clean impurities in the filling barrel, and clamping the filling barrel after cleaning to a filling conveying belt by a manipulator or automatic clamping feeding equipment;

s2, injecting: when the filling conveying belt conveys the cleaned filling barrel to the position right below the filling equipment, the discharge valve of the filling equipment is controlled to be opened by the control equipment, the high-adhesion and high-covering-power inner wall coating arranged in the filling equipment is filled into the filling barrel, the coating can be metered by a metering pump in the filling process to finish quantitative metering, the feed inlet of the metering pump is communicated with the discharge outlet of a feed box of the filling equipment through a pipeline, the discharge outlet of the metering pump is communicated with a filling head of a filling mechanism through a pipeline, the filling equipment adopts an automatic filling machine with the model ZY-P01D, and the metering pump is SCEZ-B10 VC-W1;

s3, coating: conveying the charging barrel to a film coating station through a conveying belt after the charging in the step S2 is completed, stopping, controlling a film coating device of the film coating station to wrap a sealing film at a barrel mouth of the charging barrel from top to bottom, starting a heating assembly on the film coating device to heat a port of the sealing film to 105 ℃ after the sealing film is wrapped at the barrel mouth, and enabling the port of the sealing film to be thermally dissolved on the surface of the barrel mouth of the charging barrel, wherein the film coating device comprises a film clamping mechanism, a film cutting mechanism, a pressing-down mechanism and a heating assembly, the sealing film to be used is clamped through the film clamping mechanism, then the sealing film is cut into a circle through the film cutting mechanism, then the circular sealing film is pressed down through the pressing-down mechanism and wrapped at the barrel mouth of the charging barrel, and then the sealing film is heated by the heating assembly to be melted and solidified at the barrel mouth of the charging barrel;

s4, sealing: continuously starting the conveyor belt, conveying the material barrel subjected to film covering in the step S3 to a sealing station, and sealing the material barrel subjected to film covering through sealing equipment of the sealing station;

s5, post-processing: after sealing, the charging basket is conveyed to a cleaning station through a conveying belt, the charging basket is washed for 4min through water pressure of 0.7Mpa, the material liquid overflowing from the surface of the charging basket is washed away, then the charging basket after cleaning is dried for 7min at the temperature of 55 ℃, so that water on the surface of the charging basket is evaporated, filling of the coating is completed, and the charging basket is dried by adopting an intelligent hot air dryer with the model of RXH-27.

In the embodiment of the present invention, the sealing process in step S4 specifically includes the following steps:

t1, firstly, clamping a barrel cover to be sealed into a pressing mechanism through a clamping jaw on sealing equipment;

t2, starting a pressing mechanism, pressing the barrel cover to the opening of the charging barrel through the pressing mechanism, pressing at constant pressure to enable the inner wall of the barrel cover to completely wrap the barrel cover of the charging barrel, enabling the sealing membrane to be in close contact with the inner wall of the barrel cover, and enabling the pressure of the pressing at constant pressure to be 1.8 Mpa.

Example 2

A high-adhesion and high-covering-power interior wall coating filling process specifically comprises the following steps:

s1, feeding: firstly, washing a filling barrel to be filled for use 3 times by cleaning equipment to completely clean impurities in the filling barrel, and clamping the cleaned filling barrel to a filling conveying belt by a manipulator or automatic clamping feeding equipment;

s2, injecting: when the filling conveying belt conveys the cleaned filling barrel to the position right below the filling equipment, the discharge valve of the filling equipment is controlled to be opened by the control equipment, the high-adhesion and high-covering-power inner wall coating arranged in the filling equipment is filled into the filling barrel, the coating can be metered by a metering pump in the filling process to finish quantitative metering, the feed inlet of the metering pump is communicated with the discharge outlet of a feed box of the filling equipment through a pipeline, the discharge outlet of the metering pump is communicated with a filling head of a filling mechanism through a pipeline, the filling equipment adopts an automatic filling machine with the model ZY-P01D, and the metering pump is SCEZ-B10 VC-W1;

s3, coating: conveying the charging barrel to a film coating station through a conveying belt after the charging in the step S2 is completed, stopping, controlling a film coating device of the film coating station to wrap a sealing film at a barrel mouth of the charging barrel from top to bottom, starting a heating assembly on the film coating device to heat the port of the sealing film to 100 ℃ after the sealing film is wrapped at the barrel mouth, and enabling the port of the sealing film to be thermally dissolved on the surface of the barrel mouth of the charging barrel, wherein the film coating device comprises a film clamping mechanism, a film cutting mechanism, a pressing-down mechanism and a heating assembly, the sealing film to be used is clamped through the film clamping mechanism, then the sealing film is cut into a circle through the film cutting mechanism, then the circular sealing film is pressed down through the pressing-down mechanism and wrapped at the barrel mouth of the charging barrel, and then the sealing film is heated by the heating assembly to be melted and solidified at the barrel mouth of the charging barrel;

s4, sealing: continuously starting the conveyor belt, conveying the material barrel subjected to film covering in the step S3 to a sealing station, and sealing the material barrel subjected to film covering through sealing equipment of the sealing station;

s5, post-processing: after sealing, the charging basket is conveyed to a cleaning station through a conveying belt, the charging basket is washed for 3min through water pressure of 0.5Mpa, the material liquid overflowing from the surface of the charging basket is washed away, then the charging basket after cleaning is dried for 5min at the temperature of 50 ℃, so that water on the surface of the charging basket is evaporated, filling of the coating is completed, and the charging basket is dried by adopting an intelligent hot air dryer with the model of RXH-27.

In the embodiment of the present invention, the sealing process in step S4 specifically includes the following steps:

t1, firstly, clamping a barrel cover to be sealed into a pressing mechanism through a clamping jaw on sealing equipment;

t2, starting a pressing mechanism, pressing the barrel cover to the opening of the charging barrel through the pressing mechanism, pressing at constant pressure to enable the inner wall of the barrel cover to completely wrap the barrel cover of the charging barrel, enabling the sealing membrane to be in close contact with the inner wall of the barrel cover, and enabling the pressure of the pressing at constant pressure to be 1.2 Mpa.

Example 3

A high-adhesion and high-covering-power interior wall coating filling process specifically comprises the following steps:

s1, feeding: firstly, washing a filling barrel to be filled for use for 2 times by cleaning equipment to completely clean impurities in the filling barrel, and clamping the filling barrel after cleaning to a filling conveying belt by a manipulator or automatic clamping feeding equipment;

s2, injecting: when the filling conveying belt conveys the cleaned filling barrel to the position right below the filling equipment, the discharge valve of the filling equipment is controlled to be opened by the control equipment, the high-adhesion and high-covering-power inner wall coating arranged in the filling equipment is filled into the filling barrel, the coating can be metered by a metering pump in the filling process to finish quantitative metering, the feed inlet of the metering pump is communicated with the discharge outlet of a feed box of the filling equipment through a pipeline, the discharge outlet of the metering pump is communicated with a filling head of a filling mechanism through a pipeline, the filling equipment adopts an automatic filling machine with the model ZY-P01D, and the metering pump is SCEZ-B10 VC-W1;

s3, coating: conveying the charging barrel to a film coating station through a conveying belt after the charging in the step S2 is completed, stopping, controlling a film coating device of the film coating station to wrap a sealing film at a barrel mouth of the charging barrel from top to bottom, starting a heating assembly on the film coating device to heat the port of the sealing film to 110 ℃ after the sealing film is wrapped at the barrel mouth, and enabling the port of the sealing film to be thermally dissolved on the surface of the barrel mouth of the charging barrel, wherein the film coating device comprises a film clamping mechanism, a film cutting mechanism, a pressing-down mechanism and a heating assembly, the sealing film to be used is clamped through the film clamping mechanism, then the sealing film is cut into a circle through the film cutting mechanism, then the circular sealing film is pressed down through the pressing-down mechanism and wrapped at the barrel mouth of the charging barrel, and then the sealing film is heated by the heating assembly to be melted and solidified at the barrel mouth of the charging barrel;

s4, sealing: continuously starting the conveyor belt, conveying the material barrel subjected to film covering in the step S3 to a sealing station, and sealing the material barrel subjected to film covering through sealing equipment of the sealing station;

s5, post-processing: after sealing, the charging basket is conveyed to a cleaning station through a conveying belt, the charging basket is washed for 5min through water pressure of 0.9Mpa, the material liquid overflowing from the surface of the charging basket is washed away, then the cleaned charging basket is dried for 10min at the temperature of 60 ℃, so that water on the surface of the charging basket is evaporated, filling of the coating is completed, and the charging basket is dried by adopting an intelligent hot air dryer with the model of RXH-27.

In the embodiment of the present invention, the sealing process in step S4 specifically includes the following steps:

t1, firstly, clamping a barrel cover to be sealed into a pressing mechanism through a clamping jaw on sealing equipment;

t2, starting a pressing mechanism, pressing the barrel cover to the opening of the charging barrel through the pressing mechanism, pressing at a constant pressure to enable the inner wall of the barrel cover to completely wrap the barrel cover of the charging barrel, enabling the sealing membrane to be in close contact with the inner wall of the barrel cover, and enabling the pressing pressure at the constant pressure to be 2.3 Mpa.

In conclusion, the invention can realize good sealing treatment of the charging barrel, greatly shorten the storage shelf life of the coating, realize long-term storage, well achieve the aim of enabling the coating to have good sealing property by improving the filling process, avoid the occurrence of the condition that the coating cannot be stored for a long time due to poor sealing property, and ensure the quality in coating filling, thereby being very beneficial to coating production enterprises.

And those not described in detail in this specification are well within the skill of those in the art.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.