阅读说明：本技术 一体成型仿石增强层的装饰保温一体板及制作方法 (Decoration and heat preservation integrated plate with integrally-formed stone-like reinforcing layer and manufacturing method ) 是由 许浒 许敬修 于 2020-06-01 设计创作，主要内容包括：本发明所述的一体成型仿石增强层的装饰保温一体板及制作方法,其特征在于：所述仿石层由同色或不同色的仿石碎片和对仿石碎片形成嵌扣、粘结,并填充与仿石碎片之间的仿石浆料组成,仿石浆料与背衬层所用背衬浆料是在材料凝固前融合、胶结为一体。所述仿石层由水泥或/和无机粉体与聚合物乳液、颜料、砂、漂珠、微珠、云母粉或片、纤维、添加剂的一种或多种组成。具有制作方法简便,没有剥落的隐患,产品性能优异,材料成本低廉,使用寿命长,装饰效果精美、应用市场广阔等显著优势。(The invention relates to a decorative heat-insulation integrated plate with an integrally-formed stone-like reinforcing layer and a manufacturing method thereof, which are characterized in that: the stone-like layer is composed of stone-like fragments with the same color or different colors and stone-like slurry which forms embedding and bonding on the stone-like fragments and is filled between the stone-like fragments, and the stone-like slurry and the backing slurry used by the backing layer are fused and cemented into a whole before the materials are solidified. The stone-like layer is composed of one or more of cement or/and inorganic powder, polymer emulsion, pigment, sand, floating beads, micro-beads, mica powder or sheet, fiber and additive. The method has the advantages of simple and convenient manufacturing method, no stripping hidden trouble, excellent product performance, low material cost, long service life, exquisite decorative effect, wide application market and the like.)

1. Decoration heat preservation intergral template of imitative stone enhancement layer of integrated into one piece, imitative stone enhancement layer (3) of constituteing by imitative stone layer (1) and backing layer (2), heat preservation (4), tie coat (5) are constituteed, its characterized in that: the stone-like layer (1) is composed of stone-like fragments (6) with the same color or different colors and stone-like slurry (7) which is used for embedding and bonding the stone-like fragments (6) and is filled between the stone-like fragments (6), and the stone-like slurry (7) and backing slurry (8) used for the backing layer (2) are fused and cemented into a whole before the materials are solidified.

2. The integrated stone-like reinforced decorative heat-insulating integrated board as claimed in claim 1, further characterized in that: the stone-like slurry (9) which is the same color as or different from the stone-like chips (6) is arranged, covered, penetrated and placed among the stone-like chips (6) and on the surface in a dot-like or strip-like or sheet-like or thread-like manner to form a supplementary stone-like chip (10), the stone-like slurry (7) is laid between the stone-like chips (6) and the supplementary stone-like chip (10) or/and on the surface, and the stone-like chips (6), the supplementary stone-like chip (10) and the stone-like slurry (7) jointly form a stone-like layer (1); the stone-like layer (1) or/and the backing layer (2) is/are provided with a reinforcing net (11).

3. The integrated stone-like reinforced decorative heat-insulating integrated board as claimed in claim 1 or 2, further characterized in that: the surface of imitative stone layer (1) is equipped with bonding inoxidizing coating (12), be equipped with reinforcing net (11) in bonding layer (5).

4. The method for manufacturing the integrally-formed stone-like reinforced decorative heat-insulating integrated plate according to claim 1, wherein the method comprises the following steps: cement or/and inorganic powder, polymer emulsion, pigment, sand, floating beads, micro-beads, mica powder or sheet, fiber and one or more of additives are added with proper amount of water and stirred into mixed slurry, then the mixed slurry is made into a sheet with the thickness of 0.5 mm-3 mm in a rolling or spraying or spreading or extruding way, and the sheet is crushed into stone-like fragments (6) with the sheet diameter of 2 mm-13 mm after being dried or having proper strength; the stone-like slurry (7) is prepared by mixing the polymer emulsion with one or more of cement, inorganic powder, pigment, sand, rock slices, floating beads, micro-beads, mica powder or slices, fibers and additives, and adding a proper amount of water and stirring.

5. The method for manufacturing the integrally-formed stone-like reinforced decorative heat-insulating integrated plate according to claim 1, wherein the method comprises the following steps:

A. firstly, stone-like fragments (6) with the same color or different colors are uniformly or unevenly distributed on the surface of a mold bottom plate (13) in a time division or one time, then stone-like slurry (7) with the same color or different colors is spread or sprayed or paved in a time division or one time, so that the stone-like slurry (7) forms firm buckles on the side surfaces of the stone-like fragments (6) and is bonded with the side surfaces and the upper surfaces of the stone-like fragments (6) into a whole, and the stone-like fragments (6) and the stone-like slurry (7) jointly form a stone-like layer (1).

B. And paving backing slurry (8) with the thickness of 2-10 mm on the surface of the stone-like layer (1) to form a backing layer (2), and fusing and cementing the backing slurry (8) and the stone-like slurry (7) into a whole to form the stone-like reinforcing layer (3).

C. An insulating layer (4) is laid on the surface of the stone-like reinforcing layer (3), and then bonding layer slurry (14) is laid on the upper surface of the insulating layer (4) to form a bonding layer (5), so that the upper surface and the lower surface of the insulating layer (4) are respectively and fully bonded or/and fastened with the bonding layer slurry (14) and the backing layer slurry (8) into a whole.

D. And curing and demolding to obtain the integrally-formed stone-like reinforced layer decorative heat-insulation integrated plate.

6. The method for manufacturing the integrally-formed stone-like reinforced decorative heat-insulating integrated plate according to claim 1 or 2, wherein the method comprises the following steps:

A. firstly, a bonding protective layer (12) is sprayed on the surface of a mould bottom plate (13), and stone-like fragments (6) with the same color or different colors are distributed on the surface of the mould bottom plate, so that the lower surfaces of the stone-like fragments (6) are bonded on the surface of the bonding protective layer (12).

B. Spreading or spraying or laying the stone-like slurry (9) with the same color or different colors among the stone-like fragments (6) in a distributed or one-time manner, enabling the stone-like slurry (9) to be arranged, covered, penetrated and placed among the stone-like fragments (6) or on the upper surface in a dot-shaped or strip-shaped or sheet-shaped or filiform manner to form a supplementary stone-like sheet (10), laying the stone-like slurry (7) between the stone-like fragments (6) and the supplementary stone-like sheet (10) or/and the surface, enabling the stone-like slurry (7), the stone-like fragments (6) and the supplementary stone-like sheet (10) to be mutually embedded, bonded and fused into a whole to form the stone-like layer (1) together.

C. And laying a reinforcing net (11) on the surface of the stone-like layer (1) or/and laying backing slurry (8) with the thickness of 2-10 mm, then laying the reinforcing net (11), and pressing the reinforcing net (11) into the surface of the backing slurry (8) for 2-10 mm to form the stone-like reinforcing layer (3).

D. An insulating layer (4) is placed on the surface of the stone-like reinforcing layer (3), bonding layer slurry (14) with the thickness of 2 mm-10 mm is laid on the upper surface of the insulating layer (4), a reinforcing net (11) is laid on the surface of the bonding layer slurry (14), and the reinforcing net (11) is pressed into the surface of the bonding layer slurry (14) by 2 mm-6 mm to form a bonding layer (5).

Technical Field

The invention belongs to the technical field of building decoration material production, and particularly relates to a decoration and heat insulation integrated plate with an integrally-formed stone-like reinforcing layer and a manufacturing method thereof.

Background

The existing decorative heat-insulating integrated plate with a stone-like pattern veneer is formed by spraying stone paint or water-in-water paint on the outer surface of the manufactured heat-insulating integrated plate. There are: because the real stone paint or the water-in-water paint is sprayed on the surface of the dried and solidified protective layer, the protective layer and the sprayed real stone paint or the water-in-water paint can not be fused together, and the hidden trouble of peeling exists; the material cost of the real stone paint or the water-in-water paint is high, the manufacturing procedures are more, and the coating cost is high; the service life is short, the cementing material of the real stone paint or the water-in-water paint is a polymer, the service life of the product is ended once the polymer is aged, and the service life of the real stone paint or the water-in-water paint is only 10-15 years.

Disclosure of Invention

The invention aims to solve the problems of potential stripping, high material cost, multiple manufacturing procedures, high coating cost, short service life and the like of the existing product, and provides an integrally-formed stone-like pattern veneer or plate and a manufacturing method and equipment thereof.

The purpose of the invention is realized by the following technical scheme:

decoration heat preservation intergral template of imitative stone enhancement layer of integrated into one piece, imitative stone enhancement layer (3) of constituteing by imitative stone layer (1) and backing layer (2), heat preservation (4), tie coat (5) are constituteed, its characterized in that: the stone-like layer (1) is composed of stone-like fragments (6) with the same color or different colors and stone-like slurry (7) which is used for embedding and bonding the stone-like fragments (6) and is filled between the stone-like fragments (6), and the stone-like slurry (7) and backing slurry (8) used for the backing layer (2) are fused and cemented into a whole before the materials are solidified.

Further, the decoration heat preservation intergral template of imitative stone enhancement layer of integrated into one piece, its characterized in that still lies in: the stone-like slurry (9) which is the same color as or different from the stone-like chips (6) is arranged, covered, penetrated and placed among the stone-like chips (6) and on the surface in a dot-like or strip-like or sheet-like or thread-like manner to form a supplementary stone-like chip (10), the stone-like slurry (7) is laid between the stone-like chips (6) and the supplementary stone-like chip (10) or/and on the surface, and the stone-like chips (6), the supplementary stone-like chip (10) and the stone-like slurry (7) jointly form a stone-like layer (1); the stone-like layer (1) or/and the backing layer (2) is/are provided with a reinforcing net (11).

Further, the decoration heat preservation intergral template of imitative stone enhancement layer of integrated into one piece, its characterized in that still lies in: the surface of imitative stone layer (1) is equipped with bonding inoxidizing coating (12), be equipped with reinforcing net (11) in bonding layer (5).

The manufacturing method of the integrally-formed stone-like reinforcing layer decoration and heat insulation integrated plate is characterized in that: cement or/and inorganic powder, polymer emulsion, pigment, sand, floating beads, micro-beads, mica powder or sheet, fiber and one or more of additives are added with proper amount of water and stirred into mixed slurry, then the mixed slurry is made into a sheet with the thickness of 0.5 mm-3 mm in a rolling or spraying or spreading or extruding way, and the sheet is crushed into stone-like fragments (6) with the sheet diameter of 2 mm-13 mm after being dried or having proper strength; the stone-like slurry (7) is prepared by mixing the polymer emulsion with one or more of cement, inorganic powder, pigment, sand, rock slices, floating beads, micro-beads, mica powder or slices, fibers and additives, and adding a proper amount of water and stirring.

Further, the manufacturing method of the integrally-formed stone-like reinforced layer decoration and heat insulation integrated plate is characterized in that:

A. firstly, stone-like fragments (6) with the same color or different colors are uniformly or unevenly distributed on the surface of a mold bottom plate (13) in a time division or one time, then stone-like slurry (7) with the same color or different colors is spread or sprayed or paved in a time division or one time, so that the stone-like slurry (7) forms firm buckles on the side surfaces of the stone-like fragments (6) and is bonded with the side surfaces and the upper surfaces of the stone-like fragments (6) into a whole, and the stone-like fragments (6) and the stone-like slurry (7) jointly form a stone-like layer (1).

B. And paving backing slurry (8) with the thickness of 2-10 mm on the surface of the stone-like layer (1) to form a backing layer (2), and fusing and cementing the backing slurry (8) and the stone-like slurry (7) into a whole to form the stone-like reinforcing layer (3).

C. An insulating layer (4) is laid on the surface of the stone-like reinforcing layer (3), and then bonding layer slurry (14) is laid on the upper surface of the insulating layer (4) to form a bonding layer (5), so that the upper surface and the lower surface of the insulating layer (4) are respectively and fully bonded or/and fastened with the bonding layer slurry (14) and the backing layer slurry (8) into a whole.

D. And curing and demolding to obtain the integrally-formed stone-like reinforced layer decorative heat-insulation integrated plate.

Further, the manufacturing method of the integrally-formed stone-like reinforced layer decoration and heat insulation integrated plate is characterized in that:

A. firstly, a bonding protective layer (12) is sprayed on the surface of a mould bottom plate (13), and stone-like fragments (6) with the same color or different colors are distributed on the surface of the mould bottom plate, so that the lower surfaces of the stone-like fragments (6) are bonded on the surface of the bonding protective layer (12).

B. Spreading or spraying or laying the stone-like slurry (9) with the same color or different colors among the stone-like fragments (6) in a distributed or one-time manner, enabling the stone-like slurry (9) to be arranged, covered, penetrated and placed among the stone-like fragments (6) or on the upper surface in a dot-shaped or strip-shaped or sheet-shaped or filiform manner to form a supplementary stone-like sheet (10), laying the stone-like slurry (7) between the stone-like fragments (6) and the supplementary stone-like sheet (10) or/and the surface, enabling the stone-like slurry (7), the stone-like fragments (6) and the supplementary stone-like sheet (10) to be mutually embedded, bonded and fused into a whole to form the stone-like layer (1) together.

C. And laying a reinforcing net (11) on the surface of the stone-like layer (1) or/and laying backing slurry (8) with the thickness of 2-10 mm, then laying the reinforcing net (11), and pressing the reinforcing net (11) into the surface of the backing slurry (8) for 2-10 mm to form the stone-like reinforcing layer (3). D. An insulating layer (4) is placed on the surface of the stone-like reinforcing layer (3), bonding layer slurry (14) with the thickness of 2 mm-10 mm is laid on the upper surface of the insulating layer (4), a reinforcing net (11) is laid on the surface of the bonding layer slurry (14), and the reinforcing net (11) is pressed into the surface of the bonding layer slurry (14) by 2 mm-6 mm to form a bonding layer (5).

The invention has the advantages that:

1. the stone-like layer (1) is composed of stone-like fragments (6) with the same color or different colors and stone-like slurry (7) which is used for embedding and bonding the stone-like fragments (6) and is filled between the stone-like fragments (6), the stone-like slurry (7) and the backing slurry (8) used by the backing layer (2) are integrated into a whole by fusion and cementation before the materials are solidified, the manufacturing method is simple and convenient, and the hidden trouble of peeling is avoided. The stone-like layer (1) is composed of one or more of cement or/and inorganic powder, polymer emulsion, pigment, sand, floating beads, micro-beads, mica powder or sheet, fiber and additive, and has excellent performance, low material cost and long service life.

2. The decorative effect is exquisite, the application market is wide, and the product cost performance is high.

Drawings

FIG. 1 is a schematic diagram of a product structure according to the first embodiment;

FIG. 2 is a schematic structural diagram of a product according to the second embodiment;

FIG. 3 is a schematic view of a manufacturing method according to the first embodiment;

FIG. 4 is a schematic view of a manufacturing method of the second embodiment.

Detailed Description

In order that the present invention may be more clearly understood, the following detailed description, taken in conjunction with the accompanying drawings, illustrates specific embodiments of the present invention, and is not intended to limit the invention.

Embodiment one, according to fig. 3, in combination with fig. 1:

A. firstly, stone-like fragments (6) with the same color or different colors are uniformly or unevenly distributed on the surface of a mold bottom plate (13) in a time division or one time, then stone-like slurry (7) with the same color or different colors is spread or sprayed or paved in a time division or one time, so that the stone-like slurry (7) forms firm buckles on the side surfaces of the stone-like fragments (6) and is bonded with the side surfaces and the upper surfaces of the stone-like fragments (6) into a whole, and the stone-like fragments (6) and the stone-like slurry (7) jointly form a stone-like layer (1).

B. And paving backing slurry (8) with the thickness of 2-10 mm on the surface of the stone-like layer (1) to form a backing layer (2), and fusing and cementing the backing slurry (8) and the stone-like slurry (7) into a whole to form the stone-like reinforcing layer (3).

C. An insulating layer (4) is laid on the surface of the stone-like reinforcing layer (3), and then bonding layer slurry (14) is laid on the upper surface of the insulating layer (4) to form a bonding layer (5), so that the upper surface and the lower surface of the insulating layer (4) are respectively and fully bonded or/and fastened with the bonding layer slurry (14) and the backing layer slurry (8) into a whole.

D. And curing and demolding to obtain the integrally-formed stone-like reinforced layer decorative heat-insulation integrated plate.

Example two, according to fig. 4, in combination with fig. 2:

A. firstly, a bonding protective layer (12) is sprayed on the surface of a mould bottom plate (13), and stone-like fragments (6) with the same color or different colors are distributed on the surface of the mould bottom plate, so that the lower surfaces of the stone-like fragments (6) are bonded on the surface of the bonding protective layer (12).

B. Spreading or spraying or laying the stone-like slurry (9) with the same color or different colors among the stone-like fragments (6) in a distributed or one-time manner, enabling the stone-like slurry (9) to be arranged, covered, penetrated and placed among the stone-like fragments (6) or on the upper surface in a dot-shaped or strip-shaped or sheet-shaped or filiform manner to form a supplementary stone-like sheet (10), laying the stone-like slurry (7) between the stone-like fragments (6) and the supplementary stone-like sheet (10) or/and the surface, enabling the stone-like slurry (7), the stone-like fragments (6) and the supplementary stone-like sheet (10) to be mutually embedded, bonded and fused into a whole to form the stone-like layer (1) together.

C. And laying a reinforcing net (11) on the surface of the stone-like layer (1) or/and laying backing slurry (8) with the thickness of 2-10 mm, then laying the reinforcing net (11), and pressing the reinforcing net (11) into the surface of the backing slurry (8) for 2-10 mm to form the stone-like reinforcing layer (3).

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and those skilled in the art can make possible variations and modifications of the present invention without departing from the scope of the present invention, and the appended claims are intended to cover all equivalent embodiments, modifications and equivalents of the present invention. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of protection of the present invention, unless the technical essence of the present invention departs from the content of the technical solution of the present invention.