阅读说明：本技术 一种电连接器及其加工方法 (Electric connector and processing method thereof ) 是由 李平 于 2021-09-07 设计创作，主要内容包括：本发明公开了一种电连接器及其加工方法,属于连接器技术领域。电连接器与线缆连接,所述电连接器包括接头、绝缘本体、屏蔽壳和绝缘外壳,所述接头与线缆连接,所述绝缘本体套设在所述线缆靠近所述接头的一端,所述屏蔽壳套设在所述绝缘本体上,所述绝缘外壳套设在所述屏蔽壳上,所述屏蔽壳和所述接头无缝焊接。电连接器的加工方法用于加工上述的电连接器。本发明实现了线缆和接头的连接处的全方位屏蔽,提高了抗干扰能力,从而有利于提高信号的传输速率。(The invention discloses an electric connector and a processing method thereof, and belongs to the technical field of connectors. The electric connector is connected with the cable, the electric connector includes joint, insulator, shielding shell and insulating casing, the joint is connected with the cable, the insulator cover is established the cable is close to the one end that connects, the shielding shell cover is established on the insulator, the insulating casing cover is established on the shielding shell, the shielding shell with connect seamless welding. The processing method of the electric connector is used for processing the electric connector. The invention realizes the omnibearing shielding of the joint of the cable and the joint and improves the anti-interference capability, thereby being beneficial to improving the transmission rate of signals.)

1. The utility model provides an electric connector, its is connected with cable (4), electric connector includes joint (1), insulator (2), shielding shell (3) and insulating casing, joint (1) with cable (4) are connected, insulator (2) cover is established cable (4) are close to the one end of joint (1), shielding shell (3) cover is established on insulator (2), the insulating casing cover is established on shielding shell (3), its characterized in that, shielding shell (3) with joint (1) seamless welding.

2. Electrical connector according to claim 1, characterized in that the shielding shell (3) and the contact (1) are soldered by immersion tin.

3. Electrical connector according to claim 1, characterized in that the shielding shell (3) is integrally formed on the insulating body (2).

4. The electrical connector according to claim 1, further comprising a fastening ring, wherein the fastening ring is sleeved on the cable (4), and one end of the shielding shell (3) facing away from the connector (1) is riveted on the fastening ring.

5. An electrical connector according to claim 1, wherein the insulating housing comprises a first housing and a second housing, the first housing being wrapped over the shielding shell (3), the second housing being wrapped over the first housing.

6. The electrical connector of claim 1, further comprising an adhesive tape, wherein the adhesive tape is wrapped on the folded braid (41) of the cable (4), and the adhesive tape is wrapped in the insulating housing.

7. A method for manufacturing an electrical connector, the method comprising the steps of:

folding the braided layer (41) at the end of the cable (4);

removing the aluminum foil layer at the end of the cable (4);

arranging the core wires of the cable (4) after the aluminum foil layer is removed;

-moulding the insulating body (2);

connecting the core wires to the joints (1), respectively;

riveting the shielding shell (3), and welding the shielding shell (3) and the joint (1) in a seamless manner;

and forming the insulating shell.

8. Method for manufacturing an electrical connector according to claim 7, wherein after said woven layer (41) is folded, an adhesive tape is wrapped on said folded woven layer (41).

9. Method of manufacturing an electrical connector according to claim 7, characterized in that the shield shell (3) and the contact (1) are soldered by immersion tin.

10. The method for manufacturing an electrical connector according to claim 9, wherein a sheath is sleeved on the contact (1) when the shielding shell (3) and the contact (1) are welded; coating soldering flux on the welding position of the shielding shell (3) and the joint (1); then, immersing the welding part into soldering tin, and taking out the soldering tin after keeping for a certain time; and finally, disassembling the sheath.

11. The method for manufacturing an electrical connector according to any one of claims 7 to 10, wherein the insulating housing is formed by integrally molding a first housing of the insulating housing on the shielding shell (3) by injection molding and then integrally molding a second housing of the insulating housing on the first housing by injection molding.

Technical Field

The invention relates to the technical field of connectors, in particular to an electric connector and a processing method thereof.

Background

The digital video or/and sound sending interface is used for sending audio or/and video signals, such as DVI, D-SUB and HDMI, and can be used for set-top boxes, DVD players, personal computers, televisions, game consoles, comprehensive amplifiers, digital audio and television sets and other equipment. The HDMI can also send audio and video signals simultaneously, and the audio and video signals adopt the same wire, so that the installation difficulty of a system line is greatly simplified.

The connector of the existing video or/and sound sending electric connector is fixedly connected with the cable in a welding mode, the plastic inner shell is coated on the outer side of the welding position, and the shielding shell is sleeved on the outer side of the plastic inner shell, so that the shielding effect is achieved, however, a completely sealed metal shielding shell cannot be formed due to the fact that a certain gap exists between the shielding shell, the connector and the cable, and the anti-electromagnetic interference capability is poor. The existing electric connector has high requirement on the capability of resisting electromagnetic interference, and the existing electric connector cannot meet the use requirement.

Disclosure of Invention

One object of the present invention is to provide an electrical connector with improved resistance to electromagnetic interference.

Another object of the present invention is to provide a method for manufacturing an electrical connector, which can improve the anti-electromagnetic interference capability of the electrical connector.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides an electric connector, its is connected with the cable, electric connector includes joint, insulator, shielding shell and insulating casing, the joint with the cable is connected, the insulator cover is established the cable is close to the one end that connects, the shielding shell cover is established on the insulator, the insulating casing cover is established on the shielding shell, the shielding shell with connect seamless welding.

Optionally, the shield shell and the joint are soldered by immersion tin.

Optionally, the shielding shell is integrally formed on the insulating body.

Optionally, still include the tighrening ring, the tighrening ring cover is established on the cable, the shielding shell deviates from the one end of joint is riveted and is pressed on the tighrening ring.

Optionally, the insulating housing includes a first housing and a second housing, the first housing is wrapped on the shielding shell, and the second housing is wrapped on the first housing.

Optionally, the cable comprises a woven layer, wherein the woven layer is formed by folding the cable, and the woven layer is wrapped by the adhesive tape.

A processing method of an electric connector is used for processing the electric connector, and comprises the following steps:

folding the braided layer at the end part of the cable;

removing the aluminum foil layer at the end part of the cable;

arranging the core wires of the cable after the aluminum foil layer is removed;

molding the insulating body;

connecting the core wires to the joints, respectively;

riveting the shielding shell, and welding the shielding shell and the joint in a seamless manner;

and forming the insulating shell.

Optionally, after the woven layer is turned over, the adhesive tape is wrapped on the turned woven layer.

Optionally, the shield shell and the joint are soldered by immersion tin.

Optionally, when the shielding shell and the joint are welded, a sheath is sleeved on the joint; coating soldering flux on the welding position of the shielding shell and the joint; then, immersing the welding part into soldering tin, and taking out the soldering tin after keeping for a certain time; and finally, disassembling the sheath.

Optionally, when the insulating housing is formed, the first housing of the insulating housing is integrally formed on the shielding housing by injection molding, and the second housing of the insulating housing is integrally formed on the first housing by injection molding.

The invention has the beneficial effects that:

the electric connector comprises a joint, an insulating body, a shielding shell and an insulating shell, wherein the joint is connected with a cable, the insulating body is sleeved at one end of the cable, which is close to the joint, the shielding shell is sleeved on the insulating body, the insulating shell is sleeved on the shielding shell, the shielding shell and the joint are welded in a seamless mode, the end part of the cable is fixed through the insulating body, the cable is prevented from loosening, and the stability of signal transmission is improved; the shielding shell and the joint are welded in a seamless mode, the all-round shielding of the joint of the cable and the joint is achieved, the anti-interference capacity is improved, and therefore the signal transmission rate is improved.

The processing method of the electric connector is used for processing the electric connector, can improve the anti-electromagnetic interference capability and is beneficial to improving the transmission rate of signals.

Drawings

Fig. 1 is an exploded view of an electrical connector provided in accordance with an embodiment of the present invention with the dielectric housing removed.

Fig. 2 is a perspective view of an electrical connector provided in accordance with an embodiment of the present invention with the insulative housing removed;

fig. 3 is a flow chart of a method for manufacturing an electrical connector according to an embodiment of the present invention.

In the figure:

1. a joint;

2. an insulating body;

3. a shield case;

4. a cable; 41. a shielding layer;

5. and (4) arranging clamps.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.

Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "secured" are to be construed broadly and encompass, for example, both fixed and removable connections; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in direct contact with the second feature but being in contact with the second feature by another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings of fig. 1-3.

The embodiment provides an electric connector, as shown in fig. 1 and fig. 2, the electric connector is connected with a cable 4, the electric connector includes a joint 1, an insulating body 2, a shielding shell 3 and an insulating housing, the joint 1 is connected with the cable 4, the insulating body 2 is sleeved on one end of the cable 4 close to the joint 1, the shielding shell 3 is sleeved on the insulating body 2, the insulating housing is sleeved on the shielding shell 3, and the shielding shell 3 and the joint 1 are welded seamlessly.

In the embodiment, the end part of the cable 4 is fixed through the insulating body 2, so that the cable 4 is prevented from loosening, and the stability of signal transmission is improved; the shielding shell 3 and the joint 1 are welded in a seamless mode, all-dimensional shielding of the joint of the cable 4 and the joint 1 is achieved, the anti-interference capacity is improved, and therefore the signal transmission rate is improved.

In some optional embodiments, the shielding shell 3 and the joint 1 are soldered by dipping tin, and the gap at the joint of the shielding shell 3 and the joint 1 can be effectively filled by the soldering, so that the shielding effect can be better.

In order to further improve the shielding effect of the electrical connector in the present embodiment, it is preferable that the shielding shell 3 is integrally formed on the insulating body 2 in the present embodiment.

Further, the electric connector in this embodiment further includes the tighrening ring, and the tighrening ring cover is established on cable 4, and shielding shell 3 deviates from the one end of connecting 1 and rivets on the tighrening ring, can be connected shielding shell 3 and tighrening ring reliably, improves shielding effect. In addition, the connector and the cable 4 can be connected more firmly by matching the shielding case 3 and the fastening ring, and the stability of signal transmission can be improved. In detail, the fastening ring is riveted onto the cable 4.

In some alternative embodiments, the insulating housing includes a first housing and a second housing, the first housing is wrapped around the shielding case 3, and the second housing is wrapped around the first housing. In detail, the first housing mainly plays an insulating role; the second shell can protect the internal elements while playing an insulating role, so that the electric connector in the embodiment has more attractive appearance and better touch.

Particularly, the electrical connector in this embodiment further includes an adhesive tape, and in this embodiment, the adhesive tape is a textured paper, but is not limited thereto. The adhesive tape is coated on the braided layer 41 of the cable 4 after being folded, and the adhesive tape is coated in the insulating shell. Through the setting of adhesive tape, can be convenient for to turn over the weaving layer 41 after rolling over fixedly, can also insulate against heat through the adhesive tape, prevent to mould plastics high temperature damage cable 4 when shielding shell 3 is outside with insulating housing.

The embodiment also provides a processing method of an electrical connector, which is used for processing the electrical connector, and as shown in fig. 3, the processing method includes the following steps:

1) the braided layer 41 at the end of the cable 4 is folded over. In detail, the outer sheath of the end portion of the cable 4 is removed to expose the braid 41, and then the exposed braid 41 is folded toward the other end of the cable 4.

After the woven layer 41 is turned over, the adhesive tape is wrapped on the turned woven layer 41, so that the woven layer 41 can be fixed, and the woven layer 41 is prevented from being reset.

2) The aluminum foil layer at the end of the cable 4 is removed so that the core wire at the end of the cable 4 can be exposed to facilitate the connection of the core wire to the joint 1.

3) The core wires of the cable 4 from which the aluminum foil layer is removed are arranged in line. In detail, the core wires may be aligned by the aligning jig 5. After the core wires are arranged, each core wire can be conveniently and respectively correspondingly connected with the connection point on the joint 1.

4) Shaping insulator 2, the heart yearn after arranging can be fixed through insulator 2's setting, and the heart yearn of being more convenient for and the connection that connects 1 can also prevent that cable 4 is not hard up, improves signal transmission's stability.

5) The core wires are respectively connected to the joints 1.

6) The shield shell 3 is riveted and the shield shell 3 and the joint 1 are welded seamlessly.

Further, the shield case 3 and the joint 1 are soldered by dipping. In detail, when the shielding shell 3 is welded with the joint 1, a sheath is sleeved on the joint 1, and the sheath can prevent soldering tin from being attached to the joint 1 and the part outside the joint of the shielding shell 3; coating soldering flux on the welding position of the shielding shell 3 and the joint 1; then, immersing the welding part into soldering tin, taking out the soldering tin after keeping for a certain time, preferably, the time of tin immersion is 2s, the depth a of tin immersion is 15-25 mm, namely, the length extending from the joint of the shielding shell 3 and the joint 1 to one end back to the joint 1 is 15-25 mm, preferably 20mm, further, after immersing the semi-finished product riveted and pressed on the shielding shell 3 into the soldering tin, rotating the semi-finished product in the soldering tin for one circle, thereby enabling the semi-finished product to be stained with tin more uniformly; and finally, disassembling the sheath. Can effectively fill the gap of shielding shell 3 and 1 junction of joint through the wicking welding to can make shielding effect better, improve electromagnetism interference killing feature.

7) And forming the insulating shell. When the insulating housing is formed, the first housing of the insulating housing is integrally formed on the shielding housing 3 by injection molding, and the second housing of the insulating housing is integrally formed on the first housing by injection molding.

The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.