阅读说明：本技术 一种翻边线装置 (Flanging line device ) 是由 俞祥 陈大清 刘军波 于 2021-08-16 设计创作，主要内容包括：一种翻边线装置,属于照明灯装配技术领域。本发明包括翻折机构和剪线机构,翻折机构包括翻折板、及驱动翻折板翻折边线的第一驱动机构,剪线机构包括气动剪刀、及驱动气动剪刀靠近或远离边线的第二驱动机构,气动剪刀剪切经翻折板向外翻折的边线后,翻折板向下翻折剪切后的边线。本发明可自动实现对电源仓边线的翻折,相较于人工翻折,提高了生产效率,减少了产线人工成本,同时通过对边线进行剪切,统一了其长度,便于后续灯帽的安装,降低了因边线接触引起的不良率。(A flanging line device belongs to the technical field of lighting lamp assembly. The folding mechanism comprises a folding plate and a first driving mechanism for driving the folding plate to fold the edge lines, the line shearing mechanism comprises pneumatic scissors and a second driving mechanism for driving the pneumatic scissors to be close to or far away from the edge lines, and after the pneumatic scissors shear the edge lines folded outwards by the folding plate, the folding plate folds the sheared edge lines downwards. The invention can automatically realize the turning of the sidelines of the power supply bin, improves the production efficiency and reduces the labor cost of a production line compared with manual turning, and simultaneously, the sidelines are cut to unify the length, thereby facilitating the subsequent installation of the lamp cap and reducing the reject ratio caused by the contact of the sidelines.)

1. The utility model provides a flanging line device, its characterized in that, includes a turn-over mechanism and trimming mechanism, turn over a mechanism including turning over the folded plate, and drive a first actuating mechanism that turns over the folded edge line of folded plate, trimming mechanism includes pneumatic scissors, and drives the second actuating mechanism that pneumatic scissors is close to or keeps away from the sideline, pneumatic scissors cuts through a board after outwards turning over the sideline of turning over, turn over a board and turn over the sideline after the shearing downwards.

2. The apparatus of claim 1, wherein the first driving mechanism comprises a traverse motor, a traverse plate, a traverse rail, a traverse slider, a connecting plate, a traverse motor, a traverse plate, a traverse rail, a traverse slider, and a turn-over fixing plate, wherein the traverse motor and the traverse motor are both mounted on the turn-over fixing plate, the traverse motor has an output end connected with a traverse gear, the traverse rail is longitudinally mounted on the turn-over fixing plate, the traverse slider is slidably connected with the traverse rail and connected with the traverse plate, the traverse plate is mounted with a traverse rack, the traverse rack engages with the traverse gear, the connecting plate is connected with the traverse plate, the traverse slider is slidably connected with the traverse rail, and the traverse rail is connected with the traverse plate, the transverse moving plate is provided with a transverse moving rack which is meshed with a transverse moving gear, and the turnover plate is connected with the transverse moving guide rail.

3. The flanging line device of claim 2, wherein the folding and fixing plate is provided with a longitudinal movement limiting sensor, and the longitudinal movement plate is provided with a longitudinal movement limiting plate corresponding to the longitudinal movement limiting sensor.

4. The flanging line device of claim 2, wherein the longitudinal movement guide rail is provided with longitudinal movement baffles at both ends.

5. The edge-flanging line device of claim 2, wherein the connecting plate is provided with a transverse movement limiting sensor, and the transverse movement plate is provided with a transverse movement limiting plate corresponding to the transverse movement limiting sensor.

6. The apparatus of claim 2, wherein the traverse guide is provided with traverse stoppers at both ends thereof.

7. The flanging line device of claim 1, wherein the inner side surface of the folding plate is a V-shaped concave surface, the bottom of the outer side surface of the folding plate is an inclined surface connected with a vertical surface, and the inclined surface is positioned above the vertical surface.

8. The flanging line device according to claim 1, wherein the second driving mechanism comprises a cylinder mounting plate, a telescopic cylinder, a pneumatic shear mounting plate, a clamping jaw cylinder, a clamping jaw and a bearing assembly, a cylinder tailstock is mounted at one end of the cylinder mounting plate, the telescopic cylinder is hinged to the cylinder tailstock, the other end of the cylinder mounting plate is hinged to one end of the pneumatic shear mounting plate through the bearing assembly, a screw is mounted on the pneumatic shear mounting plate, an output end of the telescopic cylinder is connected with a cylinder movable head, the cylinder movable head is hinged to the screw, a pneumatic shear and a clamping jaw cylinder are mounted at the other end of the pneumatic shear mounting plate, and the clamping jaw head of the clamping jaw cylinder is connected with the clamping jaw.

9. The flanging line device of claim 8, wherein the bearing assembly comprises a bearing and a bearing seat, one end of the air shear mounting plate is connected with one end of the bearing, the other end of the bearing penetrates through the other end of the air cylinder mounting plate and extends to a position below the other end of the air cylinder mounting plate, the bearing is rotatably connected with the bearing seat, and the bearing seat is mounted at the other end of the air cylinder mounting plate.

10. The flanging line device according to claim 1, further comprising a support rod, a first fixed clamp plate, a second fixed clamp plate, a first movable clamp plate and a second movable clamp plate, wherein the folding mechanism is connected with the first fixed clamp plate, the first fixed clamp plate is connected with the first movable clamp plate through a bolt and is clamped and fixed on the support rod, the line shearing mechanism is connected with the second fixed clamp plate, and the second fixed clamp plate is connected with the second movable clamp plate through a bolt and is clamped and fixed on the support rod.

Technical Field

The invention belongs to the technical field of lighting lamp assembly, and particularly relates to a flanging line device.

Background

In the production and assembly process of the illuminating lamp, a process is provided for installing the lamp cap in the power supply bin and enabling the power line and the sideline on the power supply bin to be respectively communicated with the lamp cap. At present, when this process is done, generally the sideline is turned over to the manual work, makes it paste behind the power storehouse outer wall, installs the lamp cap again, wastes time and energy, is unfavorable for the assembly of whole light and realizes mechanization, automation.

Disclosure of Invention

The invention mainly solves the technical problems in the prior art and provides a flanging line device.

The technical problem of the invention is mainly solved by the following technical scheme: the utility model provides a flanging line device, includes a book mechanism and trimming mechanism, a book mechanism is including turning over the folded plate, and the first actuating mechanism that drives a book board and turn over the sideline, trimming mechanism includes pneumatic scissors, and drives the second actuating mechanism that pneumatic scissors is close to or keeps away from the sideline, pneumatic scissors cut through the sideline that turns over the board and outwards turn over, turn over the board and turn over the sideline after the shearing downwards.

Preferably, the first driving mechanism comprises a transverse moving motor, a transverse moving plate, a transverse moving guide rail, a transverse moving slider, a connecting plate, a longitudinal moving motor, a longitudinal moving plate, a longitudinal moving guide rail, a longitudinal moving slider and a turnover fixing plate, wherein the transverse moving motor and the longitudinal moving motor are both arranged on the turnover fixing plate, the output end of the transverse moving motor is connected with a transverse moving gear, the output end of the longitudinal moving motor is connected with a longitudinal moving gear, the longitudinal moving guide rail is longitudinally arranged on the turnover fixing plate, the longitudinal moving slider is slidably connected with the longitudinal moving guide rail and is connected with the longitudinal moving plate, the longitudinal moving plate is provided with a longitudinal moving rack, the longitudinal moving rack is meshed with the longitudinal moving gear, the connecting plate is connected with the longitudinal moving plate, the transverse moving slider is arranged on the connecting plate, the transverse moving slider is slidably connected with the transverse moving guide rail, the transverse moving guide rail is connected with the transverse moving plate, and the transverse moving rack is arranged on the transverse moving plate, the transverse rack is meshed with the transverse gear, and the turnover plate is connected with the transverse guide rail.

Preferably, the turning-over fixing plate is provided with a longitudinal movement limiting sensor, and the longitudinal movement plate is provided with a longitudinal movement limiting plate corresponding to the longitudinal movement limiting sensor.

Preferably, both ends of the longitudinal movement guide rail are provided with longitudinal movement baffles.

Preferably, the connecting plate is provided with a transverse moving limit sensor, and the transverse moving plate is provided with a transverse moving limit plate corresponding to the transverse moving limit sensor.

Preferably, the two ends of the traverse guide rail are provided with traverse baffles.

Preferably, the inner side surface of the folding plate is a V-shaped concave surface, the bottom of the outer side surface of the folding plate is an inclined surface connected with a vertical surface, and the inclined surface is positioned above the vertical surface.

As preferred, mounting panel, clamping jaw cylinder, clamping jaw and bearing assembly are cut to second actuating mechanism includes cylinder mounting panel, telescopic cylinder, gas, the cylinder tailstock is installed to the one end of cylinder mounting panel, telescopic cylinder and cylinder tailstock are articulated mutually, the other end of cylinder mounting panel is articulated mutually through the one end that bearing assembly and gas were cut the mounting panel, install the screw on the gas was cut the mounting panel, telescopic cylinder's output is connected with cylinder activity head, cylinder activity head and screw are articulated mutually, pneumatic scissors and clamping jaw cylinder are installed to the other end that the mounting panel was cut to gas, the clamping jaw head and the clamping jaw of clamping jaw cylinder link to each other.

Preferably, the bearing assembly comprises a bearing and a bearing seat, one end of the air shear mounting plate is connected with one end of the bearing, the other end of the bearing penetrates through the other end of the air cylinder mounting plate and extends to the lower portion of the other end of the air cylinder mounting plate, the bearing is rotatably connected with the bearing seat, and the other end of the air cylinder mounting plate is mounted on the bearing seat.

Preferably, still include bracing piece, first solid fixed splint, second solid fixed splint, first movable clamp plate and second movable clamp plate, it links to each other to turn over a mechanism and first solid fixed splint, link to each other through the bolt between first solid fixed splint and the first movable splint to the centre gripping is fixed on the bracing piece, thread trimming mechanism and the solid fixed splint of second link to each other, link to each other through the bolt between second solid fixed splint and the second movable splint to the centre gripping is fixed on the bracing piece.

The invention has the following beneficial effects: the invention can automatically realize the turning of the sidelines of the power supply bin, improves the production efficiency and reduces the labor cost of a production line compared with manual turning, and simultaneously, the sidelines are cut to unify the length, thereby facilitating the subsequent installation of the lamp cap and reducing the reject ratio caused by the contact of the sidelines.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present invention;

FIG. 2 is a schematic view of one construction of the folding mechanism of the present invention;

FIG. 3 is a schematic view of an alternative folding mechanism of the present invention;

FIG. 4 is a schematic view of one construction of the flap of the present invention;

FIG. 5 is a schematic view of another alternative construction of the flap of the present invention;

FIG. 6 is a schematic view of one construction of the thread trimming mechanism of the present invention;

fig. 7 is another perspective view of the thread trimming mechanism of the present invention.

In the figure: 1. a turnover mechanism; 2. a thread trimming mechanism; 3. turning the folded plate; 4. pneumatic scissors; 5. a traversing motor; 6. transversely moving the plate; 7. transversely moving the guide rail; 8. transversely moving the sliding block; 9. a connecting plate; 10. a longitudinal movement motor; 11. longitudinally moving the plate; 12. longitudinally moving the guide rail; 13. longitudinally moving the sliding block; 14. turning over the fixed plate; 15. a lateral moving gear; 16. a longitudinally moving gear; 17. longitudinally moving the rack; 18. transversely moving the rack; 19. a longitudinal movement limit sensor; 20. longitudinally moving a limiting plate; 21. longitudinally moving a baffle; 22. a transverse moving limit sensor; 23. transversely moving the limiting plate; 24. transversely moving the baffle; 25. a V-shaped concave surface; 26. an inclined surface; 27. a vertical plane; 28. a cylinder mounting plate; 29. a telescopic cylinder; 30. mounting a pneumatic shear plate; 31. a clamping jaw cylinder; 32. a clamping jaw; 33. a cylinder tailstock; 34. a screw; 35. a cylinder movable head; 36. a bearing; 37. a bearing seat; 38. a support bar; 39. a first stationary jaw; 40. a first movable splint; 41. a second stationary jaw; 42. a second movable splint; 43. connecting blocks; 44. a power supply bin; 45. a power line; 46. a side line; 47. the power supply bin is opened.

Detailed Description

The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.

Example (b): a flanging line device is shown in figures 1-7 and comprises a turnover mechanism 1 and a line shearing mechanism 2, wherein the turnover mechanism 1 comprises a turnover plate 3 and a first driving mechanism for driving the turnover plate 3 to turn over a sideline 46, the line shearing mechanism 2 comprises a pneumatic scissors 4 and a second driving mechanism for driving the pneumatic scissors 4 to be close to or far away from the sideline 46, and after the pneumatic scissors 4 shear the sideline 46 which is turned over outwards through the turnover plate 3, the turnover plate 3 turns over the cut sideline 46 downwards.

The first driving mechanism comprises a transverse moving motor 5, a transverse moving plate 6, a transverse moving guide rail 7, a transverse moving slider 8, a connecting plate 9, a longitudinal moving motor 10, a longitudinal moving plate 11, a longitudinal moving guide rail 12, longitudinal moving sliders 13 and a turning and fixing plate 14, wherein the transverse moving motor 5 and the longitudinal moving motor 10 are both arranged on the turning and fixing plate 14, the output end of the transverse moving motor 5 is connected with a transverse moving gear 15, the output end of the longitudinal moving motor 10 is connected with a longitudinal moving gear 16, the longitudinal moving guide rail 12 is longitudinally arranged on the turning and fixing plate 14, the longitudinal moving sliders 13 are provided with two, the longitudinal moving sliders 13 are slidably connected with the longitudinal moving guide rail 12, the longitudinal moving sliders 13 are fixedly connected with the longitudinal moving plate 11, the longitudinal moving plate 11 is provided with a longitudinal moving rack 17, the longitudinal moving rack 17 is meshed with the longitudinal moving gear 16, the longitudinal moving motor 10 can drive the longitudinal moving plate 11 to slide up and down along the longitudinal moving guide rail 12 through the meshing and matching of the longitudinal moving gear 16 and the longitudinal moving rack 17, the connecting plate 9 is fixedly connected with the longitudinal moving plate 11, the number of the transverse moving slide blocks 8 is two, the transverse moving slide blocks 8 are transversely arranged, the transverse moving slide blocks 8 are fixedly installed on the connecting plate 9, the transverse moving slide blocks 8 are connected with the transverse moving guide rails 7 in a sliding mode, the transverse moving guide rails 7 are fixedly connected with the transverse moving plates 6, transverse moving racks 18 are installed on the transverse moving plates 6, the transverse moving racks 18 are meshed with transverse moving gears 15, the transverse moving motor 5 can drive the transverse moving plates 6 to slide left and right through meshing of the transverse moving gears 15 and the transverse moving racks 18, and the turning plates 3 are connected with the transverse moving guide rails 7. In order to provide a large operating space for the flap 3 and the pneumatic scissors 4, the flap 3 is connected to the traverse guide 7 by a connecting block 43.

The working principle of the first driving mechanism is as follows: the longitudinal movement motor 10 drives the longitudinal movement gear 16 to rotate, and the longitudinal movement gear 16 is meshed with the longitudinal movement rack 17 to drive the longitudinal movement plate 11 to slide up and down along the longitudinal movement guide rail 12; the transverse moving motor 5 drives the transverse moving gear 15 to rotate, and the transverse moving gear 15 is meshed with the transverse moving rack 18 to drive the transverse moving plate 6 to slide left and right; because the transverse moving guide rail 7 is fixedly connected with the transverse moving plate 6, the transverse moving guide rail 7 is connected with the longitudinal moving plate 11 through the connecting plate 9, so that the transverse moving guide rail 7 can move up and down, left and right, and the turnover plate 3 can move up and down, left and right.

The inner side surface of the folded plate 3 is a V-shaped concave surface 25, the bottom of the outer side surface of the folded plate 3 is an inclined surface 26 connected with a vertical surface 27, and the inclined surface 26 is positioned above the vertical surface 27.

The transverse moving motor 5 is matched with the longitudinal moving motor 10, the folded plate 3 is moved between a power line 45 and a sideline 46 of the power supply bin 44, and the V-shaped concave surface 25 of the folded plate 3 faces the sideline 46; then, the transverse moving motor 5 drives the transverse moving guide rail 7 to move through the transverse moving plate 6, so that the turnover plate 3 pushes the side line 46 outwards, and the side line 46 is turned over outwards by 90 degrees under the action of the acting force of the turnover plate 3 and the blocking action of the opening 47 of the power supply bin; after the sideline 46 is turned over, the turning plate 3 stops moving, and the bottom end of the turning plate 3 abuts against the turning section of the sideline 46, so that the sideline 46 is prevented from being elastically restored under the action of self elasticity, and the shearing of the subsequent pneumatic scissors 4 is influenced. The turning directions of the sidelines 46 can be unified by utilizing the V-shaped concave surface 25 of the turning plate 3, so that the subsequent positioning operation is convenient.

The turnover fixing plate 14 is provided with a longitudinal movement limiting sensor 19, the longitudinal movement plate 11 is provided with a longitudinal movement limiting plate 20 corresponding to the longitudinal movement limiting sensor 19, and two ends of the longitudinal movement guide rail 12 are provided with longitudinal movement baffles 21. With the above design, the stroke of the longitudinally moving plate 11 can be limited.

The transverse moving limiting sensor 22 is mounted on the connecting plate 9, transverse moving limiting plates 23 corresponding to the transverse moving limiting sensor 22 are arranged on the transverse moving plate 6, and transverse moving baffles 24 are arranged at two ends of the transverse moving guide rail 7. By adopting the design, the travel of the transverse moving guide rail 7 can be limited.

The second actuating mechanism includes cylinder mounting panel 28, telescopic cylinder 29, gas shear mounting panel 30, clamping jaw cylinder 31, clamping jaw 32 and bearing 36 subassembly, cylinder tailstock 33 is installed to the one end of cylinder mounting panel 28, telescopic cylinder 29 and cylinder tailstock 33 are articulated mutually, telescopic cylinder 29 can rotate around cylinder tailstock 33, gas shear mounting panel 30 is located the top of cylinder mounting panel 28, the other end of cylinder mounting panel 28 is articulated mutually through bearing 36 subassembly and gas shear mounting panel 30's one end, fixed mounting has screw 34 on the gas shear mounting panel 30, telescopic cylinder 29's output is connected with cylinder activity head 35, cylinder activity head 35 and screw 34 are articulated mutually, cylinder activity head 35 can rotate around screw 34, pneumatic scissors 4 and clamping jaw cylinder 31 are installed to the other end of gas shear mounting panel 30, clamping jaw 32 head and clamping jaw 32 of clamping jaw cylinder 31 link to each other, the pneumatic scissors 4 are externally connected with an air pump to provide an air source for driving the pneumatic scissors 4.

The bearing 36 assembly comprises a bearing 36 and a bearing seat 37, one end of the air shear mounting plate 30 is fixedly connected with one end of the bearing 36, the other end of the bearing 36 penetrates through the other end of the air cylinder mounting plate 28 and extends to the position below the other end of the air cylinder mounting plate 28, the bearing 36 is rotatably connected with the bearing seat 37, and the bearing seat 37 is mounted at the other end of the air cylinder mounting plate 28.

The working principle of the second driving mechanism is as follows: the pneumatic scissors mounting plate 30 is driven to rotate around the bearing 36 through the expansion and contraction of the telescopic cylinder 29, so that the pneumatic scissors 4 and the clamping jaw cylinder 31 are close to or far away from the turned edge line 46.

When the second driving mechanism drives the pneumatic scissors 4 and the clamping jaw air cylinder 31 to move to the turned-over sideline 46, the clamping jaw air cylinder 31 drives the clamping jaw 32 to clamp the turned-over section of the sideline 46 for positioning, and then the pneumatic scissors 4 cut off the redundant part of the turned-over section of the sideline 46. After the shearing is finished, the turnover mechanism 1 continues to act, specifically: the longitudinal moving motor 10 drives the transverse moving guide rail 7 to move through the longitudinal moving plate 11, so that the turnover plate 3 pushes the turnover section of the sideline 46 downwards, and the turnover section of the sideline 46 is turned over downwards by 90 degrees under the action of the acting force of the turnover plate 3 and the blocking action of the opening 47 of the power supply bin and is tightly attached to the outer wall of the power supply bin 44. The vertical surface 27 and the inclined surface 26 of the folding plate 3 can be used for downwards folding the folding section of the sideline 46, and meanwhile, the inclined surface 26 can also be used for carrying out certain extrusion shaping on the node of the sideline 46 which is downwards folded, so that the sideline 46 is tightly attached to the outer wall of the power supply bin 44.

The line turning 46 device further comprises a support rod 38, a first fixed clamping plate 39, a second fixed clamping plate 41, a first movable clamping plate 40 and a second movable clamping plate 42, wherein the turning-over fixed plate 14 and the first fixed clamping plate 39 in the turning-over mechanism 1 are fixedly connected, the first fixed clamping plate 39 and the first movable clamping plate 40 are connected through bolts and are clamped and fixed on the support rod 38, the turning-over mechanism 1 is installed on the support rod 38 through the first fixed clamping plate 39 and the first movable clamping plate 40 in a matching manner, in order to improve the installation stability of the turning-over mechanism 1, the number of the first fixed clamping plate 39 and the number of the first movable clamping plate 40 are two, the cylinder installation plate 28 and the second fixed clamping plate 41 in the line cutting mechanism 2 are fixedly connected, the second fixed clamping plate 41 and the second movable clamping plate 42 are connected through bolts and are clamped and fixed on the support rod 38, the thread cutting mechanism 2 is arranged on the support rod 38 through the cooperation of a second fixed clamping plate 41 and a second movable clamping plate 42.

In conclusion, the invention can automatically realize the turning of the sidelines of the power supply bin, improves the production efficiency and reduces the labor cost of a production line compared with manual turning, and simultaneously, the length of the sidelines is unified by cutting the sidelines, thereby being convenient for the subsequent installation of the lamp cap and reducing the reject ratio caused by the contact of the sidelines.

Finally, it should be noted that the above embodiments are merely representative examples of the present invention. It is obvious that the invention is not limited to the above-described embodiments, but that many variations are possible. Any simple modification, equivalent change and modification made to the above embodiments in accordance with the technical spirit of the present invention should be considered to be within the scope of the present invention.