阅读说明：本技术 一种磨煤机齿轮调偏方法 (Coal mill gear deviation adjusting method ) 是由 李邱林 张浩铭 李小海 李亚鹏 李钟� 徐一湄 陶思宇 王韵 李超 于 2021-09-13 设计创作，主要内容包括：本发明公开了一种磨煤机齿轮调偏方法,包括以下步骤：S04、转动磨煤机齿轮,将其中一个等分点调节到最高点；S05、在磨煤机齿轮上半部内侧面安装3个千斤顶,在磨煤机齿轮上半部的其中3个等分点上分别安装3个百分表；S06、将三个百分表调零,将固定磨煤机齿轮的所有螺栓拧松；S07、调节3个千斤顶使磨煤机齿轮形变,使3个百分表的测量位移与对应等分点的偏心值相等；S08、旋紧固定磨煤机齿轮的所有螺栓；S09、将磨煤机齿轮旋转180度,重复步骤S05-S08完成对整个磨煤机齿轮的矫正。以解决现有技术存在对磨煤机齿轮的调偏精度低且调偏时间长的问题。(The invention discloses a coal mill gear deviation adjusting method, which comprises the following steps: s04, rotating a coal mill gear, and adjusting one of the equal division points to the highest point; s05, installing 3 jacks on the inner side face of the upper half part of the coal mill gear, and respectively installing 3 dial indicators on 3 equal division points of the upper half part of the coal mill gear; s06, zeroing the three dial indicators, and loosening all bolts for fixing the coal mill gear; s07, adjusting 3 jacks to deform a coal mill gear, so that the measured displacement of 3 dial indicators is equal to the eccentric value of the corresponding equant point; s08, screwing all bolts for fixing the coal mill gear; and S09, rotating the coal mill gear by 180 degrees, and repeating the steps S05-S08 to finish the correction of the whole coal mill gear. The problem that in the prior art, the deviation adjusting precision of a gear of a coal mill is low and the deviation adjusting time is long is solved.)

1. A coal mill gear deviation adjusting method comprises the following steps:

s01, equally dividing the circumference 8 of the coal mill gear (1) to obtain 8 equally divided points (2);

s02, erecting a distance meter, enabling the measuring direction of the distance meter to pass through the center of the coal mill gear (1), arranging the distance meter outside the outer side face of the coal mill gear (1), measuring the distance from the distance meter to the outer side face of the coal mill gear (1), rotating the coal mill gear (1) and measuring the values of 8 equally dividing points (2) through the distance meter, wherein the measured value of the distance meter to the 8 equally dividing points (2) is d_iWherein i is a positive integer from 1 to 8;

s03, calculating the average value of the measured values at the 8-division point (2) By mean valueCalculating deviation value of each point

Characterized in that the method further comprises the steps of:

s04, rotating the coal mill gear (1) and adjusting one of the equally dividing points (2) to the highest point;

s05, 3 jacks (4) are mounted on the inner side face of the upper half portion of the coal mill gear (1), one of the 3 jacks (4) is in contact with the highest point of the inner side face of the coal mill gear (1), the other 2 jacks (4) are respectively in contact with the leftmost point and the rightmost point of the inner side face of the coal mill gear (1), 3 dial indicators (5) are mounted on 3 of the equant points (2) of the upper half portion of the coal mill gear (1), and extension lines of pointers of the 3 dial indicators (5) pass through the center of the coal mill gear (1);

s06, zeroing the three dial indicators (5), and loosening all bolts for fixing the coal mill gear (1);

s07, adjusting 3 jacks (4) to deform the coal mill gear (1) so that the measured displacement of 3 dial indicators (5) is equal to the eccentric value of the corresponding equal division point (2);

s08, screwing all bolts of the coal mill gear (1);

s09, rotating the coal mill gear (1) by 180 degrees, and repeating the steps S05-S08 to finish the correction of the whole coal mill gear (1).

2. The coal mill gear misalignment method of claim 1, wherein the contact points of the 3 jacks (4) with the coal mill gear (1) in step S04 are all bisector points (2).

3. The coal mill gear misalignment method of claim 1, wherein 3 dial indicators (5) are in contact with the coal mill gear (1) outboard face in step S04.

4. The coal mill gear offset method as set forth in claim 1, characterized in that the deviation value of the bisector (2) in step S04 is the largest among the absolute values of the deviation values of all the bisector (2).

5. The coal pulverizer gear misalignment-adjusting method of claim 1, wherein the rangefinder is a hundredth ruler.

Technical Field

The invention relates to a coal mill gear deviation adjusting method, and belongs to the technical field of coal mill gear deviation adjustment.

Background

The ideal situation when the coal pulverizer gear is installed is that the gear is in a perfect circular ring shape, and the distances from the peripheral surface of the gear to the center of the gear are the same, so in order to ensure that the distances from the peripheral surface of the coal pulverizer gear to the center are the same after installation, the coal pulverizer gear needs to be subjected to deviation adjustment during installation.

Referring to fig. 1, the conventional offset adjustment method is as follows:

s01, dividing the circumference 8 of the gear 1-1 of the coal mill equally to obtain 8 equally divided points 1-2;

s02, erecting a first dial indicator, enabling the measurement direction of the first dial indicator to pass through the center of the coal mill gear 1-1, measuring the distance between the outer side surfaces of the coal mill gear 1-1 by the first dial indicator, rotating the coal mill gear 1-1, and measuring the values of 8 equally-divided points 1-2 by the first dial indicator, wherein the measured values of the 8 equally-divided points 1-2 of the first dial indicator are d_iWherein i is a positive integer from 1 to 8;

s03, calculating the average value of the measured values at the 8-division point 1-2By mean valueCalculating deviation value of each point

S04, rotating a coal mill gear 1-1 to adjust an equant point 1-2 with a positive deviation value to the lowest position of the lower part, installing 2 jacks 1-4 at the lower part of the coal mill gear 1-1, wherein the 2 jacks 1-4 are positioned at two sides of the lowest point, installing 2 dial indicators 1-5 at the lower part of the coal mill gear 1-1, the 2 dial indicators 1-5 are contacted with equant points 1-2 of the inner side surface of the coal mill at two sides of the lowest point, and the extension lines of the pointers of the two dial indicators 1-5 pass through the center of the coal mill gear 1-1;

s05, zeroing the two dial indicators 1-5, and loosening all bolts for fixing the coal mill gear 1-1;

s06, adjusting 2 jacks 1-4 to deform a coal mill gear 1-1, and enabling the measured values of two dial indicators 1-5 to be equal to the eccentric values corresponding to the equal division points 1-2;

s07, screwing all bolts for fixing the coal mill gear 1-1;

and S08, repeating the steps S04-S07 until the eccentricity of all the bisectors 1-2 is corrected.

However, the above offset adjustment method has the following problems: the offset adjusting method has the advantages that the problem of deformation of the coal mill gear often occurs in the offset adjusting process, the horizontal diameter of the coal mill gear is increased after offset adjustment according to the method, the deformation introduces a variable for the offset adjusting result, firstly, the offset adjusting precision is too low, secondly, the offset is brought to the adjusted coal mill gear, further, the offset is adjusted again on the offset adjusted place, the offset adjusting times are increased, the offset adjusting time is prolonged, and the time for completing the offset adjustment of the coal mill gear is half a month according to actual experience. In conclusion, the prior art has the problems of low deviation adjustment precision and long deviation adjustment time of the coal mill gear.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: provides a coal mill gear deviation adjusting method to overcome the defects of the prior art.

The technical scheme of the invention is as follows: a coal mill gear deviation adjusting method comprises the following steps:

s01, dividing the circumference of the coal mill gear into 8 equal division points;

s02, erecting a distance meter to enable the distance meter to measure the direction to pass through the center of the coal mill gear, arranging the distance meter outside the outer side face of the coal mill gear, measuring the distance from the distance meter to the outer side face of the coal mill gear, rotating the coal mill gear and enabling the distance meter to pass through the gearThe distance meter measures the values of 8 bisector points, and the measured value of the distance meter for the 8 bisector points is d_iWherein i is a positive integer from 1 to 8;

s03, calculating the average value of the measured values at the 8-equal division pointBy mean valueCalculating deviation value of each point

The method further comprises the steps of:

s04, rotating a coal mill gear, and adjusting one of the equal division points to the highest point;

s05, installing 3 jacks on the inner side face of the upper half part of the coal mill gear, enabling one of the 3 jacks to be in contact with the highest point of the inner side face of the coal mill gear, enabling the other 2 jacks to be in contact with the leftmost point and the rightmost point of the inner side face of the coal mill gear respectively, installing 3 dial indicators on 3 equal division points of the upper half part of the coal mill gear respectively, and enabling extension lines of the 3 dial indicator indicators to pass through the center of the coal mill gear;

s06, zeroing the three dial indicators, and loosening all bolts for fixing the coal mill gear;

s07, adjusting 3 jacks to deform a coal mill gear, so that the measured displacement of 3 dial indicators is equal to the eccentric value of the corresponding equant point;

s08, screwing all bolts for fixing the coal mill gear;

and S09, rotating the coal mill gear by 180 degrees, and repeating the steps S05-S08 to finish the correction of the whole coal mill gear.

Further, in the step S04, the contact points of the 3 jacks and the coal mill gear are all equal division points.

Further, in the step S04, the 3 dial indicators are in contact with the outer side face of the coal mill gear.

Further, the deviation value of the bisector in step S04 is the largest among the absolute values of the deviation values of all the bisector.

Further, the range finder is a micrometer.

The invention has the beneficial effects that: the invention corrects the deviation of the coal mill gear by arranging 3 jacks on the upper half circle of the coal mill gear and then enabling the coal mill gear to generate deformation by the thrust of the 3 jacks, checking whether the deviation value at the equal division point meets the requirement through 3 dial indicators, applying the jacks at the left side and the right side to a gear of the coal mill, the problem that the size of the coal mill gear in the horizontal direction is enlarged due to the combined force formed by the huge volume and weight of the coal mill gear and the pressure of the jack in the prior art can be solved, because the problem of size enlargement does not exist, the readjustment caused by the influence of the adjusted place is not needed to be worried about, the whole circle of the coal mill gear can be corrected by adjusting for 2 times totally, the correction time is shorter, the method can correct 3 points simultaneously, this also makes the correction time shorter, and the coal mill gear correction time can be reduced to 3 days by using the method according to the actual measurement result. In addition, the problem that the size of the coal mill gear in the horizontal direction is increased is solved, and the deviation adjusting precision of the method is higher. Therefore, the method has the advantage of high-precision and quick deviation adjustment of the coal mill gear.

Drawings

FIG. 1 is a schematic diagram of a correction method according to the background art of the present invention;

fig. 2 is a schematic view of a correction method according to an embodiment of the invention.

Detailed Description

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The embodiment of the application solves the problems of low deviation adjustment precision and long deviation adjustment time of the coal mill gear 1 in the prior art through the coal mill gear deviation adjustment method, and realizes high-precision quick deviation adjustment of the coal mill gear 1.

Technical scheme in this application implementation example is for solving the low and long problem of tuningout time of tuningout precision to coal pulverizer gear 1, and the general thinking is as follows:

the invention sets 3 jacks 4 on the upper half circle of the coal mill gear 1, then the coal mill gear 1 generates deformation by the thrust of the 3 jacks 4 to correct the deviation of the coal mill gear 1, the deviation value at the equant point 2 is checked by the 3 dial indicators 5 to see whether the deviation value meets the requirement, the jacks 4 on the left side and the right side act on the coal mill gear 1, the problem that the size of the coal mill gear 1 in the horizontal direction is enlarged due to the resultant force formed by the huge volume and the weight of the coal mill gear 1 and the pressure of the jack 4 on the upper top in the prior art can be avoided, the problem that the size is enlarged does not exist, so that the readjustment caused by the influence on the adjusted place is not needed to be worried about, the whole circle of the coal mill gear 1 can be corrected by adjusting 2 times in total, the correction time is shorter, the method can correct 3 points simultaneously, and the correction time is also shorter, according to the actual measurement result, the time for correcting the gear 1 of the coal mill by using the method can be reduced to 3 days. In addition, the problem that the size of the coal mill gear 1 in the horizontal direction is increased is solved, so that the method is higher in offset adjustment precision. Therefore, the method has the advantage of high-precision and quick deviation adjustment of the coal mill gear 1.

In order to better understand the technical solutions, the technical solutions will be described in detail below with reference to the drawings and the detailed description.

Example 1 was carried out: referring to fig. 2, a coal mill gear offset adjustment method includes the following steps:

s01, dividing the circumference 8 of the coal mill gear 1 equally to obtain 8 equally divided points 2;

s02, erecting a distance meter, enabling the measuring direction of the distance meter to pass through the center of the coal mill gear 1, arranging the distance meter outside the outer side surface of the coal mill gear 1, measuring the distance from the distance meter to the outer side surface of the coal mill gear 1 by the distance meter, rotating the coal mill gear 1 and measuring the values of 8 equally dividing points 2 by the distance meter, wherein the measured values of the 8 equally dividing points 2 of the distance meter are d_iWherein i is a positive integer from 1 to 8;

s03, calculating the average value of the measured values at the 8-division point 2By mean valueCalculating deviation value of each point

The method further comprises the steps of:

s04, rotating the coal mill gear 1, and adjusting the equal division point 2 with the negative deviation value to the highest point;

s05, installing 3 jacks 4 on the inner side face of the upper half part of a coal mill gear 1, enabling one of the 3 jacks 4 to be in contact with the highest point of the inner side face of the coal mill gear 1, enabling the other 2 jacks 4 to be in contact with the leftmost point and the rightmost point of the inner side face of the coal mill gear 1 respectively, installing 3 dial indicators 5 on 3 equally-divided points 2 of the upper half part of the coal mill gear 1 respectively, and enabling extension lines of pointers of the 3 dial indicators 5 to pass through the center of the coal mill gear 1;

s06, zeroing the three dial indicators 5, and loosening all bolts for fixing the coal mill gear 1;

s07, adjusting 3 jacks 4 to deform the coal mill gear 1, so that the measured displacement of 3 dial indicators 5 is equal to the eccentric value corresponding to the equant point 2;

s08, screwing all bolts of the coal mill gear 1;

and S09, rotating the coal mill gear 1 by 180 degrees, and repeating the steps S05-S08 to finish the correction of the whole coal mill gear 1.

The technical scheme in the embodiment of the application at least has the following technical effects or advantages:

the method has the advantage of high-precision and quick deviation adjustment of the coal mill gear 1.

In example 2, the contact points of the 3 jacks 4 with the coal mill gear 1 in the step S04 are all equal division points 2.

The technical scheme in the embodiment of the application at least has the following technical effects or advantages:

and the jack is directly contacted with the equant point 2, so that the growth amount of the jack 4 directly corresponds to the measurement value of the percentile ruler, and the control is convenient.

In example 3, 3 dial indicators 5 in the step S04 are in contact with the outer side face of the coal mill gear 1.

The technical scheme in the embodiment of the application at least has the following technical effects or advantages:

avoid being in the same side with jack 4, avoid jack 4 influence.

In example 4, the deviation value of the bisector 2 having a negative deviation value in step S04 is the largest in absolute value among all the bisector 2 having a negative deviation value.

The technical scheme in the embodiment of the application at least has the following technical effects or advantages:

through setting the bisector 2 with the biggest correction deviation value at the peak, 3 jack 4 are the biggest to the adjustment range at coal pulverizer gear 1 top to guarantee that the biggest position of deviation can be rectified.

Example 5, the rangefinder is a hundredth ruler.

The technical scheme in the embodiment of the application at least has the following technical effects or advantages:

the distance from the distance measuring instrument to the outer side face of the coal mill gear 1 is measured through the percentile ruler, and measurement is simple and quick while measurement accuracy is guaranteed.

The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.