阅读说明：本技术 彩色三维结构烫金膜及其生产方法 (Color three-dimensional structure gold stamping film and production method thereof ) 是由 李峰 于 2021-08-24 设计创作，主要内容包括：本申请实施例公开了一种彩色三维结构烫金膜及其生产方法,该方法包括：在依次完成薄膜层、离型层、色泽层和镀铝层的制备工艺之后,进行洗铝工艺,以在所述镀铝层获得预设图码；在所述镀铝层的基础上执行上色工艺,以在所述镀铝层上设置码色层,使得烫金膜上被洗铝区域随机呈现预设的多种颜色。通过该实施例方案,优化了烫金膜生产工艺,实现了直接将防伪标识设置于烫金膜上,避免在产品生产线上设置大量的图像采集设备,大幅度降低了防伪成本。(The embodiment of the application discloses a color three-dimensional structure gold stamping film and a production method thereof, wherein the method comprises the following steps: after the preparation processes of the thin film layer, the release layer, the color layer and the aluminum plating layer are sequentially completed, an aluminum washing process is carried out to obtain a preset drawing code on the aluminum plating layer; and executing a coloring process on the basis of the aluminum plating layer to set a color code layer on the aluminum plating layer, so that the aluminum-washed area on the gold stamping film randomly presents multiple preset colors. Through the scheme of the embodiment, the production process of the gold stamping film is optimized, the anti-counterfeiting mark is directly arranged on the gold stamping film, a large amount of image acquisition equipment is prevented from being arranged on a product production line, and the anti-counterfeiting cost is greatly reduced.)

1. A production method of a colorful three-dimensional structure gold stamping film is characterized by comprising the following steps:

after the preparation processes of the thin film layer, the release layer, the color layer and the aluminum plating layer are sequentially completed, an aluminum washing process is carried out to obtain a preset drawing code on the aluminum plating layer;

and executing a coloring process on the basis of the aluminum plating layer to set a color code layer on the aluminum plating layer, so that a hollow area formed after aluminum is washed on the gold stamping film can randomly present multiple preset colors.

2. The method for producing the color three-dimensional structure gold stamping film according to claim 1, wherein the step of performing a coloring process on the basis of the aluminum plating layer comprises the following steps: a coating process is performed on the aluminum plated layer.

3. The method for producing the color three-dimensional structure gold stamping film according to claim 2, wherein the coating process is realized by a method comprising the following steps: and printing by using self-drying gravure ink, and drying the gravure ink in an online baking mode.

4. The method for producing the color three-dimensional structure gold stamping film according to claim 2, wherein the coating process performed on the aluminum plating layer comprises: and printing a plurality of color blocks on the aluminum plating layer.

5. The method for producing the color three-dimensional structure bronzing film according to claim 4, wherein the color block comprises any of the following colors: red, black and green.

6. The method for producing the color three-dimensional structure gold stamping film according to claim 1, wherein after the coloring process is performed on the basis of the aluminum plating layer, the method further comprises: and performing a gluing process on the code layer to form an adhesive layer.

7. The method for producing the color three-dimensional structure gold stamping film according to claim 6, wherein after the glue coating process is performed on the code layer, the method further comprises: and cutting the currently obtained gold stamping film according to a preset size.

8. A color three-dimensional structure bronzing film, which is produced according to the production method of the color three-dimensional structure bronzing film of any one of claims 1 to 7.

9. The colored three-dimensional structure bronzing film according to claim 8, comprising: the plastic film comprises a film layer, a release layer, a color layer, an aluminum plating layer, a color coding layer and an adhesive layer.

10. The colored three-dimensional structure bronzing film according to claim 9, wherein the aluminum plating layer has a hollow preset graphic code; the color layer is provided with a plurality of color blocks;

and randomly presenting the color of the color block through the hollow area of the preset graph code.

Technical Field

The present invention relates to an electrochemical aluminum process technology, particularly to a color three-dimensional structure gold stamping film and a production method thereof.

Background

At present, the hollowed-out gilding film is widely applied to product packaging, and has the advantages of convenience in manufacturing, easiness in purchasing materials, wide application, mature process and low manufacturing cost. However, the hollowed-out gold stamping film as the anti-counterfeiting material with the multilayer structure has certain limitation based on the existing manufacturing process.

This limitation mainly shows based on current gilding film structure, can only set up anti-fake label on product packaging, and when gilding film is pasted in this anti-fake label department, the gilding film realizes anti-fake function together with anti-fake label, however this kind of mode makes the trade company that provides anti-fake technique in advance at setting up anti-fake label, and set up anti-fake label on product packaging in product production process, and need set up a large amount of image acquisition equipment on product production line in advance, with the image information who gathers anti-fake label in product production process, so that gilding film combines to realize anti-fake effect, the cloth accuse of a large amount of image acquisition equipment has increased anti-fake cost undoubtedly.

Disclosure of Invention

The embodiment of the application provides a color three-dimensional structure gold stamping film and a production method thereof, which can optimize the production process of the gold stamping film, directly arrange an anti-counterfeiting mark on the gold stamping film, avoid arranging a large amount of image acquisition equipment on a product production line, and greatly reduce the anti-counterfeiting cost.

The embodiment of the application provides a method for producing a color three-dimensional structure gold stamping film, which comprises the following steps:

after the preparation processes of the thin film layer, the release layer, the color layer and the aluminum plating layer are sequentially completed, an aluminum washing process is carried out to obtain a preset drawing code on the aluminum plating layer;

and executing a coloring process on the basis of the aluminum plating layer to set a color code layer on the aluminum plating layer, so that a hollow area formed after aluminum is washed on the gold stamping film can randomly present multiple preset colors.

In an exemplary embodiment of the present application, the performing of the coloring process on the basis of the aluminum plated layer may include: a coating process is performed on the aluminum plated layer.

In an exemplary embodiment of the present application, a method of implementing the coating process may include: and printing by using self-drying gravure ink, and drying the gravure ink in an online baking mode.

In an exemplary embodiment of the present application, the performing of the coating process on the aluminum plating layer may include: and printing a plurality of color blocks on the aluminum plating layer.

In exemplary embodiments of the present application, the color patches may include any of the following colors: red, black and green.

In an exemplary embodiment of the present application, after performing the coloring process on the basis of the aluminum plating layer, the method may further include: and performing a gluing process on the code layer to form an adhesive layer.

In an exemplary embodiment of the present application, after the glue coating process is performed on the code layer, the method may further include: and cutting the currently obtained gold stamping film according to a preset size.

The embodiment of the application also provides a color three-dimensional structure gold stamping film, which can be produced and obtained according to any one of the production methods of the color three-dimensional structure gold stamping film.

In an exemplary embodiment of the present application, the color three-dimensional structure bronzing film may include: the plastic film comprises a film layer, a release layer, a color layer, an aluminum plating layer, a color coding layer and an adhesive layer.

In an exemplary embodiment of the present application, the aluminum plating layer may have a hollowed-out preset graphic code; the color layer may have a plurality of color blocks;

and randomly presenting the color of the color block through the hollow area of the preset graph code.

Compared with the related art, the embodiment of the application can comprise the following steps: after the preparation processes of the thin film layer, the release layer, the color layer and the aluminum plating layer are sequentially completed, an aluminum washing process is carried out to obtain a preset drawing code on the aluminum plating layer; and executing a coloring process on the basis of the aluminum plating layer to set a color code layer on the aluminum plating layer, so that a hollow area formed after aluminum is washed on the gold stamping film can randomly present multiple preset colors. Through the scheme of the embodiment, the production process of the gold stamping film is optimized, the anti-counterfeiting mark is directly arranged on the gold stamping film, a large amount of image acquisition equipment is prevented from being arranged on a product production line, and the anti-counterfeiting cost is greatly reduced.

Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. Other advantages of the present application may be realized and attained by the instrumentalities and combinations particularly pointed out in the specification and the drawings.

Drawings

The accompanying drawings are included to provide an understanding of the present disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the examples serve to explain the principles of the disclosure and not to limit the disclosure.

FIG. 1 is a flow chart of a production method of a color three-dimensional structure gold stamping film in the embodiment of the application;

fig. 2 is a schematic view of a structure of a bronzing film in the related art;

FIG. 3 is a schematic diagram of a gold stamping film in the related art;

fig. 4 is a schematic structural view of a color three-dimensional structure bronzing film according to an embodiment of the present application.

Detailed Description

The present application describes embodiments, but the description is illustrative rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Any feature or element of any embodiment may be used in combination with or instead of any other feature or element in any other embodiment, unless expressly limited otherwise.

The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements disclosed in this application may also be combined with any conventional features or elements to form a unique inventive concept as defined by the claims. Any feature or element of any embodiment may also be combined with features or elements from other inventive aspects to form yet another unique inventive aspect, as defined by the claims. Thus, it should be understood that any of the features shown and/or discussed in this application may be implemented alone or in any suitable combination. Accordingly, the embodiments are not limited except as by the appended claims and their equivalents. Furthermore, various modifications and changes may be made within the scope of the appended claims.

Further, in describing representative embodiments, the specification may have presented the method and/or process as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. Other orders of steps are possible as will be understood by those of ordinary skill in the art. Therefore, the particular order of the steps set forth in the specification should not be construed as limitations on the claims. Further, the claims directed to the method and/or process should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequences may be varied and still remain within the spirit and scope of the embodiments of the present application.

The embodiment of the application provides a method for producing a color three-dimensional structure gold stamping film, as shown in fig. 1, the method may include steps S101-S102:

s101, after the preparation processes of the thin film layer 11, the release layer 12, the color layer 13 and the aluminum plating layer 14 are sequentially completed, an aluminum washing process is performed to obtain a preset graphic code on the aluminum plating layer;

s102, performing a coloring process on the basis of the aluminum plating layer to set a color code layer 15 on the aluminum plating layer, so that a hollow area 17 formed after aluminum is washed on the gold stamping film can randomly present multiple preset colors.

In the exemplary embodiments of the present application, the production process of the hollowed-out bronzing film (i.e., the colored three-dimensional structure bronzing film) is mainly involved, and the bronzing film is substantially an alumite material, and therefore may also be referred to as an alumite processing process.

The electrochemical aluminum material is a combination of chemical reactions of some chemical elements, can be manufactured by various processes such as a coating machine and the like, and is a hot stamping material prepared by coating and vacuum evaporation coating a layer of metal foil on a PET (poly terephthalic acid plastic) film base.

The process for hollowing out the gold stamping film can comprise the following steps: firstly coating a release layer on a PET film, then processing and coating a mould pressing layer, namely a gloss layer, on the release layer, preparing a template through processes such as plate opening, embossing the material with the gloss layer by using the template, then vacuum-plating aluminum to form an aluminum-plated layer, coating a hot melt adhesive to form an adhesive layer, then washing aluminum through an anti-counterfeiting aluminum washing process, setting a hollow preset drawing code, and finally, physically processing a finished product, and setting a coil to obtain the finished product.

The anti-counterfeiting principle of the hollowed-out gold stamping film is that the transparent hollowed-out part 17 of the gold stamping film after laser aluminum washing can display the color of the bottom layer of a hot stamped material (such as an anti-counterfeiting mark arranged on a product, which can be different colors), so that irregular and random color distribution is caused, and the anti-counterfeiting mark is formed.

The structural schematic diagram of the current hollow-out bronzing film is shown in fig. 2 and fig. 3, and generally includes five layers:

the first layer is a film layer 11, generally adopts a two-way stretching PET polyester film, mainly serves as a bearing layer, is used for supporting a coating attached to the film layer, is convenient for continuous action during hot stamping processing, and has the properties of high strength, tensile strength, high temperature resistance and the like.

The second layer is a release layer 12 formed by coating organic silicon resin and the like, and has the main function of enabling the color layer, the aluminum-plated layer and the adhesive layer to be quickly separated from the film and transferred and bonded on the surface of the object to be hot stamped after hot stamping.

The third layer is a color layer 13, which is a main color-expressing layer of the electrochemical aluminum material, and the main components of the color layer are synthetic resin and dye with appropriate film-forming property, heat resistance and transparency, and the color layer can also protect the graphics and texts of the aluminum-plated layer hot stamped on the surface of the article from being oxidized.

The fourth layer is an aluminum plating layer 14, the aluminum plating layer is formed by placing the film with the color layer in a vacuum chamber in a continuous aluminum plating machine, melting aluminum wires and continuously evaporating the aluminum wires to the color layer of the film through resistance heating under a certain vacuum degree, and the aluminum plating layer can reflect light after plate opening and pressing, change the color property of the color layer and enable the color layer to show luster, and form laser patterns.

The fifth layer is an adhesive layer 16, which is generally coated on the aluminum-plated layer by using fusible thermoplastic resin (hot melt adhesive) through a coating machine and dried to obtain the adhesive layer. The adhesive layer is mainly used for bonding the hot stamping material on an object to be stamped, and different types of adhesive materials are selected according to different hot stamping materials.

The fretwork gilt membrane is actually washed away the aluminium of aluminizing layer according to predetermineeing the drawing code (like various patterns, two-dimensional code, bar code etc.) with the help of optic fibre laser for the fretwork region that is washed away aluminium on the gilt membrane presents transparent or translucent state (optic fibre laser can harm the metal, but extremely low to the injury from type layer and color and luster layer, glue is because attached to on the aluminium, aluminium is washed away the back by laser, glue also can disappear correspondingly), thereby make glyptic predetermineeing drawing code department and become transparent or translucent state, thereby predetermineeing the anti-fake label that sets up on the drawing code demonstration product through the fretwork, for example different colours, this colour can constitute anti-fake label with the predetermineeing drawing code of fretwork jointly, strengthen anti-fake effect.

In an exemplary embodiment of the present application, according to the above five-layer structural characteristics of the anodized aluminum material, it is considered that a random color layer (i.e. the above code color layer) is further added to the current anodized aluminum material, so that the hollowed-out structure of the anodized aluminum material has a random color anti-counterfeiting effect.

In the exemplary embodiment of this application, improve the processing technology of fretwork gilding film according to above-mentioned thinking, after washing the aluminium technology, increased the coloring technology, be about to the colour that sets up as anti-fake label on the product originally directly processes on gilding film to avoid providing the trade company of anti-fake technique and set up a large amount of image acquisition equipment on the product production line, increased manpower, material resources and anti-fake cost by a wide margin less. This scheme can make the anti-fake sign of the preset picture code of colour anti-fake sign and fretwork directly combine on scalding the gold film, the trade company that provides anti-fake technique only need with the colored three dimensional structure of this application embodiment scald the gold film provide the product trade company can, the product trade company can set up the colored three dimensional structure who has anti-fake sign scalds the gold film on corresponding product by oneself, reaches anti-fake effect.

In an exemplary embodiment of the present application, the performing of the coloring process on the basis of the aluminum plated layer may include: a coating process is performed on the aluminum plated layer.

In an exemplary embodiment of the present application, a method of implementing the coating process may include: and printing by using self-drying gravure ink, and drying the gravure ink in an online baking mode.

In an exemplary embodiment of the present application, after the first four layers of the electrochemical aluminum material, i.e., the thin film layer, the release layer, the color layer, and the aluminum plating layer, are processed, an aluminum washing process may be performed on the basis of the four layers of the electrochemical aluminum material to obtain the hollow preset graphic code. After the aluminum is washed, a coloring process is performed, for example, machine printing is performed by using self-drying gravure ink, drying is performed in an online baking manner, and a preset color serving as an anti-counterfeiting mark is arranged on the aluminum-plated layer.

In an exemplary embodiment of the present application, the performing of the coating process on the aluminum plating layer may include: and printing a plurality of color blocks on the aluminum plating layer.

In exemplary embodiments of the present application, the color patches may include, but are not limited to, any of the following colors: red, black and green.

In an exemplary embodiment of the present application, the color combination of the dark color system may be selected so that the preset pattern code on the color three-dimensional structure bronzing film is easier to identify.

In the exemplary embodiment of the present application, the shape of the color block may include, but is not limited to, a square, and the shape of the color block is not limited herein and may be defined according to needs and preferences.

In the exemplary embodiment of the application, the coloring process adopts the water-based gravure printing technology, so that the color code layer can well have the color characteristics of preset colors, the color code layer cannot be adhered to the surface of the alumite film layer in a reverse adhesion manner, the target requirement is met, and the effect of the gold stamping film with random colors is realized. And through a gold stamping test at 110 ℃, the gold stamping pattern is complete, the readability is 100%, and the original gold stamping film is checked to have no anti-sticking phenomenon.

In the exemplary embodiment of the present application, the good effect obtained by the aqueous gravure printing technology is not easily obtained, but a better coloring process is determined after the advantages and disadvantages of various coloring processes are obtained by studying various coloring processes.

In an exemplary embodiment of the present application, for example, when the coloring process is implemented by inkjet printing using UV (ultraviolet curing) ink, since the printed UV ink cannot be completely dried and the UV ink tends to be compatible with the PET film of the film layer, when the finished color three-dimensional structure bronzing film is rolled up, the printed color is pressed to be attached to the PET film surface of the film layer (which is released after being rolled up).

In the exemplary embodiment of the present application, for example, when the UV ink is replaced by the aqueous inkjet and the coloring process is implemented by performing inkjet printing, although there is a repulsion phenomenon between the aqueous ink and the PET film of the thin film layer, the aqueous ink does not cause reverse sticking, and the ink reverse sticking problem is solved, the aqueous ink is a thermosetting ink and needs to be baked by walking a baking channel or adding a coating. Because the coating has slight viscosity, aluminizing anti-adhesion is easily caused after rolling; the baking mode is selected, and the water-based ink jet ink is not easy to dry and has weak adhesion after drying, so that the water-based ink jet ink is easy to erase and drop.

In the exemplary embodiment of the present application, for example, when the coloring process is implemented by applying the same process of the color layer, that is, by applying the color layer, the color layer is applied twice, and the anti-sticking phenomenon does not occur during the application of the coating layer, but the process can only be used for a single color and cannot implement the anti-counterfeit effect of a random color (multiple colors).

In an exemplary embodiment of the present application, after performing the coloring process on the basis of the aluminum plating layer, the method may further include: and performing a gluing process on the code layer to form an adhesive layer.

In an exemplary embodiment of the present application, after the glue coating process is performed on the code layer, the method may further include: and cutting the currently obtained gold stamping film according to a preset size.

In an exemplary embodiment of the present application, a relatively complete production process of the color three-dimensional structure bronzing film of the embodiment of the present application is given below, and specific steps may include:

1. processing a thin film layer:

the film layer is a base material of the bronzing film, and a 19-micron PET transparent film is generally adopted.

2. Processing a release layer:

the wax-based coating can be adopted, and has the functions of being separated from the base film after being heated and better attaching to a printing stock in cooperation with the adhesive layer.

3. Processing a color layer:

the color phase of the electrochemical aluminum is controlled by adopting a coating mode, the effect of colorful and colorful colors is realized, and the electrochemical aluminum with gold and silver color phases is common.

4. Carrying out die pressing:

according to the product requirements, a plate roller with a proper size is selected, laser plate making and plate splicing are carried out, plate turning is carried out, the plate roller is attached to a molding press, heating and pressurizing are carried out, and laser patterns of the color layer are imaged. The main parameters are the degree of the laser pattern before expression and the control of the roller joint.

5. Processing an aluminum plating layer:

a thin layer of aluminum powder is plated in a vacuum degree aluminum plating mode, so that the color layer of the alumite and the imaging effect of the laser pattern are more clearly set off.

6. And (3) washing aluminum:

through the optical fiber laser equipment, corresponding aluminum is washed away according to the preset pattern code on the aluminum-plated layer to form a hollow-out and transparent preset pattern code, so that preparation is made for the filling color of the next coloring process.

7. Processing a color code layer:

the gravure printing coloring process is adopted, the temperature-resistant water-based ink compatible with the process is selected, the corresponding hue is selected according to the design, and the colors are combined into colorful colors, so that the preset graphic codes washed out by the aluminum washing process have gorgeous effects. The color combination of the dark color system can be selected, so that the preset image code is easier to identify.

8. Processing an adhesive layer:

and coating hot melt adhesive to melt the release layer to peel off the base film after heating and pressurizing, wherein the coating above the color coding layer is completely separated and transferred and is adhered to a printing stock, and different printing stocks can select different adhesive formulas to enhance the gold stamping performance.

9. Splitting:

the method is characterized in that the wide electrochemical aluminum is cut into appropriate strip and roll specifications according to the process requirements, the cutting process is mainly controlled not to be snakelike, and the unwinding direction is controlled.

In an exemplary embodiment of the application, through the above procedures, a finished product of the color three-dimensional structure gold stamping film is basically obtained, and the color three-dimensional structure gold stamping film with a proper hue, direction and size can be selected according to the requirements of a manufacturer, and is heated and pressed by a gold stamping machine to perform a gold stamping operation on a printing stock (such as a product package) so as to arrange the gold stamping film on the printing stock. The gold stamping process control may comprise three elements: pressure, temperature and speed.

The embodiment of the application also provides a color three-dimensional structure gold stamping film 1 which can be produced and obtained according to any one of the production methods of the color three-dimensional structure gold stamping film.

In an exemplary embodiment of the present application, as shown in fig. 4, the colored three-dimensional structure bronzing film 1 may include: the color-coated film comprises a film layer 11, a release layer 12, a color layer 13, an aluminum-plated layer 14, a color code layer 15 and an adhesive layer 16.

In an exemplary embodiment of the present application, the aluminum plating layer may have a hollowed-out preset graphic code; the color layer may have a plurality of color blocks;

and randomly presenting the color of the color block through the hollow area of the preset graph code.

In an exemplary embodiment of the present application, as shown in fig. 4, the glasses can directly see the color displayed on the code layer through the hollow. According to the different processing positions of the hollow areas, the colors of the corresponding code color layers may be different, so that the colors displayed by each hollow area are random, and the anti-counterfeiting effect of combining the preset image code with the random colors is realized.

It will be understood by those of ordinary skill in the art that all or some of the steps of the methods, systems, functional modules/units in the devices disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof. In a hardware implementation, the division between functional modules/units mentioned in the above description does not necessarily correspond to the division of physical components; for example, one physical component may have multiple functions, or one function or step may be performed by several physical components in cooperation. Some or all of the components may be implemented as software executed by a processor, such as a digital signal processor or microprocessor, or as hardware, or as an integrated circuit, such as an application specific integrated circuit. Such software may be distributed on computer readable media, which may include computer storage media (or non-transitory media) and communication media (or transitory media). The term computer storage media includes volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data, as is well known to those of ordinary skill in the art. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, Digital Versatile Disks (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can accessed by a computer. In addition, communication media typically embodies computer readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transport mechanism and includes any information delivery media as known to those skilled in the art.