阅读说明：本技术 布料自动打卷包装装置 (Automatic packing plant of beating of cloth ) 是由 张国良 胡业发 孙素梅 文湘隆 张毅 张桂珍 关云 周恒香 徐亚飞 邱浩 于 2021-08-25 设计创作，主要内容包括：一种布料自动打卷包装装置,属于布料打卷技术领域。它包括设置在机架上的打卷装置,打卷装置前侧的支架上设有布料输送装置,打卷装置后侧的支架上设有切割装置,的打卷装置包括并排平行设置的送布辊和收卷辊,在送布辊和收卷辊之间的上方设有布料卷绕工位,布料卷绕工位的上方设有防止布卷上下移动的压紧轮；收卷辊和切割装置之间设有将切断后的布料吹向纸芯的吹料机构,收卷辊的两端通过向下摆动的摆臂安装在机架上,形成向下放卷滚动坡面,在正对放卷滚动坡面的机架上设有接料机构；接料机构和吹料机构之间设有向下放卷滚动的过渡坡面,过渡坡面上设有与切割装置对应的切口；接料机构的下方设有包装装置。本装置实现自动打卷包装,提高效率。(An automatic cloth rolling and packaging device belongs to the technical field of cloth rolling. The cloth winding device comprises a winding device arranged on a rack, a cloth conveying device is arranged on a support on the front side of the winding device, a cutting device is arranged on a support on the rear side of the winding device, the winding device comprises a cloth feeding roller and a winding roller which are arranged in parallel side by side, a cloth winding station is arranged above the space between the cloth feeding roller and the winding roller, and a pressing wheel for preventing the cloth from moving up and down is arranged above the cloth winding station; a material blowing mechanism for blowing the cut cloth to the paper core is arranged between the wind-up roll and the cutting device, two ends of the wind-up roll are arranged on the rack through swing arms swinging downwards to form a downwards unreeling rolling slope surface, and a material receiving mechanism is arranged on the rack opposite to the unreeling rolling slope surface; a transition slope surface which is downwards unreeled and rolled is arranged between the material receiving mechanism and the material blowing mechanism, and a notch corresponding to the cutting device is arranged on the transition slope surface; and a packaging device is arranged below the material receiving mechanism. The automatic rolling package is realized to this device, raises the efficiency.)

1. An automatic cloth rolling and packaging device comprises a rolling device arranged on a rack, wherein a cloth conveying device is arranged on a support on the front side of the rolling device, a cutting device is arranged on a support on the rear side of the rolling device, the rolling device comprises a cloth feeding roller and a rolling roller which are arranged in parallel side by side, a cloth winding station is arranged above the space between the cloth feeding roller and the rolling roller, and a pressing wheel for preventing the cloth roll from moving up and down is arranged above the cloth winding station; be equipped with between wind-up roll and the cutting device and blow the cloth mechanism of blowing to the refill after will cutting off, its characterized in that: two ends of the wind-up roll are arranged on the rack through swing arms swinging downwards to form a downwards unreeling rolling slope surface, and a material receiving mechanism is arranged on the rack opposite to the unreeling rolling slope surface; a transition slope surface which is downwards unreeled and rolled is arranged between the material receiving mechanism and the material blowing mechanism, and a notch corresponding to the cutting device is arranged on the transition slope surface; a packaging device is arranged below the material receiving mechanism;

the packaging device comprises a packaging station positioned below the unwinding ramp of the material receiving mechanism, and the packaging station comprises a bottom plate arranged at the bottom of the packaging station, two correspondingly arranged side sealing devices and two end sealing devices arranged at two ends of the packaging station; a doffing channel is arranged above the packaging station, a film roll is arranged on one side of the doffing channel, and a film guide roller is arranged on the other side of the doffing channel;

and a paper core bin is arranged above the cloth feeding roller and the winding roller, an opening of the paper core bin faces the winding station, and a conveying channel for conveying the paper core is arranged at the opening.

2. The cloth automatic rolling and packaging device according to claim 1, characterized in that: the material receiving mechanism is a V-shaped groove, and one side plate of the V-shaped groove is of an opening and closing structure to form an unreeling ramp.

3. The cloth automatic rolling and packaging device according to claim 1, characterized in that: the side sealing device comprises a press plate which is horizontally and slidably arranged on the rack and a heat sealing end socket which is arranged at the end part of the press plate; the heat-seal head comprises an upper heat-seal heating wire and a lower heat-seal heating wire, and a heat-cutting heating wire is arranged between the upper heat-seal heating wire and the lower heat-seal heating wire.

4. The cloth automatic rolling and packaging device according to claim 1, characterized in that: the end sealing device comprises an end sealing plate and a ventilation pipe, an opening communicated with the ventilation pipe is formed in the middle of the end sealing plate, heat-sealing electric heating wires and lower pressing plates are arranged on two sides of the opening respectively, and the hot-air electric heating wires and the lower pressing plates are installed at two ends of the end sealing plate through telescopic rods.

5. The cloth automatic rolling and packaging device according to claim 1, characterized in that: one side of the bottom plate is hinged to the rack, the other side of the bottom plate is connected with the air cylinder to achieve overturning of the bottom plate, a conveyor belt for receiving cloth rolls conveyed from the bottom plate is arranged on one side of the packaging station, and a labeling device is further arranged on one side of the conveyor belt.

6. The cloth automatic rolling and packaging device according to claim 5, characterized in that: and a groove which is perpendicular to the moving direction of the conveyor belt and used for preventing the yardage roll from sliding is arranged on the upper plane of the conveyor belt.

7. The cloth automatic rolling and packaging device according to claim 1, characterized in that: and a paper core bin is arranged above the cloth feeding roller and the winding roller, an opening of the paper core bin faces the winding station, and a conveying channel for conveying the paper core is arranged at the opening.

8. The cloth automatic rolling and packaging device according to claim 1, characterized in that: the cloth quality detection device is arranged between the rolling device and the cloth conveying device and comprises a metal shifting piece which is always in contact with the cloth and photoelectric sensors which are correspondingly arranged on two sides of the cloth.

Technical Field

The invention relates to the technical field of cloth rolling, in particular to an automatic cloth rolling and packaging device.

Background

In the textile industry, a cloth rolling machine is processing equipment for spinning, and particularly is used for various cloth materials, including non-woven fabrics, foam cotton, leather, paper, reflective materials, acetate cloth, reinforcing belts, conductive cloth and other materials for rolling round and packaging and equipment for repeatedly rolling before various fabrics are cut into binding strips, most of the existing textile machines connect paper cores with motors, the paper cores are directly driven by the motors to rotate, cloth rolling is achieved, the rolling mode is inconvenient to take and place, time and labor are consumed, an existing rolling machine is not neat in rolling, and meanwhile cloth rolled needs to be manually cut off; and prior art separately goes on with the packing of beating of cloth, needs the quality of artifical observation cloth, still needs the manual work to tailor after beating the book and accomplishing, cuts out and carries out the manual packing to the yardage roll by the special messenger again after finishing, and this kind of mode of operation not only increases workman's intensity of labour but also inefficiency, influences the production rate of mill.

Disclosure of Invention

The invention aims to solve the technical problem of providing an automatic cloth rolling and packaging device which can realize automatic rolling and packaging and improve the production efficiency aiming at the defects of the prior art.

The invention aims to solve the technical problem by adopting the following technical scheme that the cloth automatic rolling and packaging device comprises a rolling device arranged on a rack, wherein a cloth conveying device is arranged on a support on the front side of the rolling device, a cutting device is arranged on a support on the rear side of the rolling device, the rolling device comprises a cloth feeding roller and a cloth rolling roller which are arranged in parallel side by side, a cloth winding station is arranged above the position between the cloth feeding roller and the cloth rolling roller, and a pressing wheel for preventing the cloth roll from moving up and down is arranged above the cloth winding station; be equipped with between wind-up roll and the cutting device and blow the material mechanism to the blowing of refill with the cloth after cutting off, its characteristics are: two ends of the wind-up roll are arranged on the rack through swing arms swinging downwards to form a downwards unreeling rolling slope surface, and a material receiving mechanism is arranged on the rack opposite to the unreeling rolling slope surface; a transition slope surface which is downwards unreeled and rolled is arranged between the material receiving mechanism and the material blowing mechanism, and a notch corresponding to the cutting device is arranged on the transition slope surface; a packaging device is arranged below the material receiving mechanism;

the packaging device comprises a packaging station positioned below the unwinding ramp of the material receiving mechanism, and the packaging station comprises a bottom plate arranged at the bottom of the packaging station, two correspondingly arranged side sealing devices and two end sealing devices arranged at two ends of the packaging station; a doffing channel is arranged above the packaging station, a film roll is arranged on one side of the doffing channel, and a film guide roller is arranged on the other side of the doffing channel;

and a paper core bin is arranged above the cloth feeding roller and the winding roller, an opening of the paper core bin faces the winding station, and a conveying channel for conveying the paper core is arranged at the opening.

The technical problem to be solved by the invention can be further realized by the following technical scheme that the material receiving mechanism is a V-shaped groove, and one side plate of the V-shaped groove is of an opening and closing structure to form an unreeling ramp.

The technical problem to be solved by the invention can be further realized by the following technical scheme that the side sealing device comprises a pressure plate which is horizontally and slidably arranged on the rack and a heat-sealing end socket which is arranged at the end part of the pressure plate; the heat-seal head comprises an upper heat-seal heating wire and a lower heat-seal heating wire, and a heat-cutting heating wire is arranged between the upper heat-seal heating wire and the lower heat-seal heating wire.

The technical problem to be solved by the invention can be further realized by the following technical scheme that the end sealing device comprises an end sealing plate and a ventilation pipe, the middle part of the end sealing plate is provided with an opening communicated with the ventilation pipe, two sides of the opening are respectively provided with a heat-sealing electric heating wire and a lower pressing plate, and the hot air electric heating wire and the lower pressing plate are arranged at two ends of the end sealing plate through telescopic rods.

The technical problem to be solved by the invention can be further realized by the following technical scheme that one side of the bottom plate is hinged with the rack, the other side of the bottom plate is connected with the air cylinder to realize the turnover of the bottom plate, one side of the packaging station is provided with a conveyor belt for receiving a cloth roll conveyed from the bottom plate, and one side of the conveyor belt is also provided with a labeling device.

The technical problem to be solved by the invention can be further realized by the following technical scheme that a groove which is perpendicular to the moving direction of the conveyor belt and used for preventing the cloth roll from sliding is arranged on the upper plane of the conveyor belt.

The technical problem to be solved by the invention can be further realized by the following technical scheme that a paper core bin is arranged above the cloth feeding roller and the winding roller, an opening of the paper core bin faces to the winding station, and a conveying channel for conveying the paper core is arranged at the opening.

The technical problem to be solved by the invention can be further realized by the following technical scheme that a detection device for detecting the quality of the cloth is arranged on the cloth between the rolling device and the cloth conveying device, and the detection device comprises a metal shifting sheet which is always contacted with the cloth and photoelectric sensors which are correspondingly arranged on two sides of the cloth.

Compared with the prior art, the invention is provided with the cloth conveying device, the rolling device, the cutting device and the packaging device, and has the beneficial effects that:

(1) the automatic coiling of cloth and the automatic packing after the coiling are finished are realized, the labor intensity of workers is reduced, and the production efficiency is improved.

(2) The quality of cloth is automatically checked through the photoelectric sensor and the metal shifting sheet in the cloth conveying process, manual guard is not needed, the workload of workers is reduced, and the production cost is reduced.

(3) The baffle and the pressing wheel are arranged above the cloth feeding roller and the cloth winding roller, so that the axial deviation and the vertical jumping of cloth are prevented, and the winding quality of cloth rolls is ensured.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of a side sealing device;

FIG. 3 is a schematic view of the end seal apparatus;

fig. 4 is a schematic top view of a portion of the conveyor belt.

In the figure: 1. the cloth-rolling device comprises a curved rod, 2 parts of cloth, 3 parts of an anti-static roller, 4 parts of a cloth guide roller, 5 parts of a cloth spreading roller, 6 parts of a paper core bin, 7 parts of paper cores, 8 parts of a pressing wheel, 9 parts of a baffle, 10 parts of a blade, 11 parts of a knife rest, 12 parts of a photoelectric sensor, 13 parts of a metal plectrum, 14 parts of a cloth feeding roller, 15 parts of a winding roller, 16 parts of a blowing mechanism, 17 parts of a cloth roll, 18 parts of a V-shaped groove, 19 parts of a film roll, 20 parts of a right pressing plate of a side sealing device, 21 parts of an end sealing device, 22 parts of a bottom plate, 23 parts of a conveying belt, 24 parts of a labeling device, 25 parts of a left pressing plate of the side sealing device, 26 parts of the film roll and 30 parts of a groove.

Detailed Description

The following further describes particular embodiments of the present invention to facilitate further understanding of the present invention by those skilled in the art, and does not constitute a limitation to the right thereof.

Referring to fig. 1-4, an automatic cloth rolling and packaging device comprises a rolling device arranged on a rack, a cloth conveying device is arranged on a support on the front side of the rolling device, a cutting device is arranged on a support on the rear side of the rolling device, the rolling device comprises a cloth feeding roller and a cloth rolling roller which are arranged in parallel side by side, a cloth winding station is arranged above the space between the cloth feeding roller and the cloth rolling roller, and a pressing wheel for preventing the cloth roll from moving up and down is arranged above the cloth winding station; a material blowing mechanism for blowing the cut cloth to the paper core is arranged between the wind-up roll and the cutting device, two ends of the wind-up roll are arranged on the rack through swing arms swinging downwards to form a downwards unreeling rolling slope surface, and a material receiving mechanism is arranged on the rack opposite to the unreeling rolling slope surface; a transition slope surface which is downwards unreeled and rolled is arranged between the material receiving mechanism and the material blowing mechanism, and a notch corresponding to the cutting device is arranged on the transition slope surface; a packaging device is arranged below the material receiving mechanism;

the packaging device comprises a packaging station positioned below the unwinding ramp of the material receiving mechanism, and the packaging station comprises a bottom plate arranged at the bottom of the packaging station, two correspondingly arranged side sealing devices and two end sealing devices arranged at two ends of the packaging station; a doffing channel is arranged above the packaging station, a film roll is arranged on one side of the doffing channel, and a film guide roller is arranged on the other side of the doffing channel;

and a paper core bin is arranged above the cloth feeding roller and the winding roller, an opening of the paper core bin faces the winding station, and a conveying channel for conveying the paper core is arranged at the opening.

The receiving mechanism of this embodiment is a V-shaped groove, and one of the side plates of the V-shaped groove is an opening and closing structure, so as to form an unwinding ramp.

The side sealing device of the embodiment comprises a pressure plate which is horizontally and slidably arranged on a rack and a heat-sealing end socket which is arranged at the end part of the pressure plate; the heat-seal head comprises an upper heat-seal heating wire and a lower heat-seal heating wire, and a heat-cutting heating wire is arranged between the upper heat-seal heating wire and the lower heat-seal heating wire.

The end sealing device of this embodiment includes end shrouding and ventilation pipe, and the middle part of end shrouding is equipped with the communicating opening with the ventilation pipe, the opening both sides are equipped with heat-seal heating wire and holding down plate respectively, the both ends at the end shrouding are installed through the telescopic link to hot-blast heating wire and holding down plate.

One side of the bottom plate of this embodiment is articulated with the frame, and the opposite side is connected the upset that realizes the bottom plate with the cylinder, one side of encapsulation station is equipped with the conveyer belt of receiving from carrying the yardage roll on the bottom plate, one side of conveyer belt still is equipped with pastes the mark device.

The upper plane of the conveyor belt of the embodiment is provided with a groove which is perpendicular to the moving direction of the conveyor belt and used for preventing the yardage roll from sliding.

The top of the work feed roller of this embodiment and wind-up roll is equipped with the refill storehouse, the opening in refill storehouse is towards the winding station, the opening part is equipped with the transfer passage who carries the refill.

The detection device for detecting the quality of the cloth is arranged on the cloth between the rolling device and the cloth conveying device, and comprises a metal shifting piece which is always in contact with the cloth and photoelectric sensors which are correspondingly arranged on two sides of the cloth.

When the cloth is rolled and packaged, the cloth is sequentially conveyed to a position between the cloth feeding roller and the winding roller through the anti-static roller, the cloth guide roller and the cloth spreading roller, the anti-static roller is connected with the curved rod, the curved rod drives the anti-static roller to move up and down, the cloth is prevented from being stacked together due to the electrostatic action, the outer surface close to the cloth spreading roller is provided with threads, and the cloth can be transversely spread. When the fabric is rolled, the paper core falls into the space between the cloth feeding roller and the winding roller from the paper core bin, the air blowing port on the material blowing mechanism blows air outwards, so that cut cloth is wrapped on the paper core, the pressing wheel is pressed on the fabric roll, the fabric roll is prevented from jumping up and down in the rolling process, and the baffle blocks the two ends of the fabric roll to prevent the axial deviation of the fabric roll. The length of cloth can be measured to the pinch roller when compressing tightly, and photoelectric sensor comprises light source and receiver, and the during operation light source sends light, shines on cloth, if the cloth has the damage, then the light source is received to the receiver, and the machine then stops the operation and sends the police dispatch newspaper. The metal plectrum contacts with the cloth all the time, and the plectrum takes place deformation when meetting the joint, by corresponding sensor received signal, the machine of rolling stops working, and the wind-up roll both ends are passed through the swing arm and are installed in the frame, and the wind-up roll can squint downwards, and the yardage roll that will roll up passes the knife rest under the action of gravity, falls into V type groove. The blade moves downwards to cut off the cloth, meanwhile, the winding roller returns to the working position, the new paper core falls down from the paper core bin, the air outlet blows outwards, and the next coiling task is carried out. And weighing the cloth which is rolled in the V-shaped groove, turning one side plate of the V-shaped groove downwards after weighing is finished, and allowing the cloth roll to fall into a packaging station in a packaging mechanism under the action of gravity for packaging. The plastic film is placed above the left pressing plate and the right pressing plate of the side sealing device, the plastic film covers the opening of the lap falling passage, the lap falling passage is wrapped by the plastic film, the side sealing plates on the two sides are closed towards the middle to compress the plastic film, the heat-sealing heating wires on the side sealing plates adhere the film together to achieve the purpose of side sealing, the film is cut into sections by the heat-cutting heating wires, the end sealing device is pumped to generate negative pressure to suck the film into the sealing machine, the end sealing machine also adopts heat sealing, and the principle of the end sealing machine is the same as that of the side sealing. After the sealing is finished, the bottom plate is lifted under the driving of the cylinder, the yardage roll is rolled on the conveying belt, the conveying belt is provided with a groove, the yardage roll can be prevented from rolling on the conveying belt, and the labeling device prints the length and weight information of the yardage roll and then pastes the yardage roll on the end face of the yardage roll.