阅读说明：本技术 一种全自动喷涂系统 (Full-automatic spraying system ) 是由 谢军 于 2021-10-14 设计创作，主要内容包括：发明属于智能控制领域,为一种全自动喷涂系统,一种全自动喷涂系统,包括壳体,所述壳体下侧固定设有移动装置,所述壳体的两侧设有感应装置,用于控制移动装置移动本装置到工件处,所述壳体的左上侧设有涂料腔,涂料腔的右侧设有喷涂装置,用于喷涂工件,所述壳体的右侧设有夹取装置,用于夹取工件并加工工件。本发明在使用时,能够完成无人作业,将工件自动捡取,喷头大面积的喷洒的喷涂液,能够将工件喷洒的非常均匀,夹具的夹取点在喷洒过程中能够发生改变,使得工件上不会因为夹取的关系而喷涂不均匀。(The invention belongs to the field of intelligent control, and relates to a full-automatic spraying system which comprises a shell, wherein a moving device is fixedly arranged on the lower side of the shell, induction devices are arranged on two sides of the shell and used for controlling the moving device to move to a workpiece, a coating cavity is arranged on the upper left side of the shell, a spraying device is arranged on the right side of the coating cavity and used for spraying the workpiece, and a clamping device is arranged on the right side of the shell and used for clamping the workpiece and processing the workpiece. When the spraying device is used, unmanned operation can be completed, the workpiece is automatically picked up, the spraying liquid sprayed by the spray head in a large area can uniformly spray the workpiece, and the clamping points of the clamp can be changed in the spraying process, so that the workpiece cannot be unevenly sprayed due to the clamping relationship.)

1. The utility model provides a full-automatic spraying system, includes casing (10), its characterized in that, the both sides of casing (10) are equipped with induction system for control mobile device removes this device to work piece department, the upper left side of casing (10) is equipped with the coating chamber, and the right side in coating chamber is equipped with spraying device for the spraying work piece, the right side of casing (10) is equipped with to press from both sides gets the device, is used for pressing from both sides and gets the work piece and process the work piece.

2. The full-automatic coating system according to claim 1, wherein: the moving device comprises a connecting rod (13) fixed to the bottom of the shell (10), moving motors (11) are fixedly arranged at the bottoms of the connecting rod (13), wheels (12) are arranged at the output ends of the moving motors (11), the rotating speed of each moving motor (11) can be different, and rotation and movement of the device are achieved through differential speed.

3. The full-automatic coating system according to claim 2, wherein: the induction device comprises detectors (46) fixed on two sides of the shell (10), the two detectors (46) are used for detecting the position of a workpiece and controlling the moving device to move the whole device to the front of the workpiece, and the clamping device is convenient to work.

4. The full-automatic coating system according to claim 3, wherein: the coating cavity comprises a coating shell (14) fixed at the upper left corner of a shell (10), a water pump (17) is fixedly arranged at the bottom of the coating shell (14), the water pump (17) is connected with the coating shell (14) through a liquid inlet pipe (16), a coating cover (15) is arranged at the top of the coating shell (14) in a sliding manner, a spraying device is fixedly arranged on the right wall of the coating shell (14), a double-pass motor (19) is fixedly arranged on the left side of the spraying device, an output end of the double-pass motor (19) is provided with a hollow pipe (20), the hollow pipe (20) is connected with the water pump (17) through a pump pipe (18), the right end of the hollow pipe (20) is fixedly provided with six hollow bars (28) distributed in a fan shape, the right end of the hollow bar (28) is fixedly provided with a small connecting pipe (29), the right end of the small connecting pipe (29) is fixedly provided with a gear (26), and the right end of the gear (26) is fixedly provided with a guide pipe (27), the fixed shower nozzle (23) that is equipped with of right-hand member of pipe (27), the fixed shower nozzle shell (21) that is equipped with in spraying device's right side, the right side of shower nozzle shell (21) is equipped with gasket (25), the right side rotation of gasket (25) is equipped with shower nozzle lid (22), the fixed internal gear (24) that is equipped with of inner wall of shower nozzle shell (21), internal gear (24) with gear (26) mesh mutually, shower nozzle (23) are realized autobiography and revolution, and coating will be sprayed more evenly, and the area of coverage is bigger.

5. The full-automatic coating system according to claim 4, wherein: the clamping device comprises a left fixer (31) fixed at the top of a shell (10), a control motor (32) is fixedly arranged on the left fixer (31), a threaded rod (36) is arranged at the output end of the control motor (32), a right fixer (33) is arranged at the right end of the threaded rod (36) and fixed with the shell (10), a moving block (35) is arranged on the right fixer (33), the moving block (35) is meshed with the threaded rod (36), the moving block (35) is moved through the rotation of the threaded rod (36), a rotating motor (38) is fixedly arranged on the moving block (35), a rotating block (37) is arranged at the output end of the rotating motor (38), a fixer (39) is fixedly arranged at the top of the rotating block (37), a rotating motor (47) is fixedly arranged at the rear side of the fixer (39), and a rotating motor shaft (40) is arranged at the output end of the rotating motor (47), the rotary motor shaft (40) is fixedly provided with three multi-connecting rods (41) which are hinged with each other, a spring (43) is arranged between the multi-connecting rods (41), an opening and closing rod (42) is arranged between the multi-connecting rods (41), the extension and contraction of the mechanical arm are controlled by the expansion and contraction of the opening and closing rod (42), the farthest end of each multi-connecting rod (41) is provided with a small connecting rod (44) which is hinged with the small connecting rod, the lower end of each small connecting rod (44) is fixedly provided with a clamp seat (48), the lower side of each clamp seat (48) is fixedly provided with a clamp motor (49), the output end of each clamp motor (49) is provided with a clamp threaded rod (50), each clamp threaded rod (50) is meshed with a threaded connecting rod (53), the threaded connecting rods (53) are enabled to ascend and descend through the rotation of the clamp threaded rods (50), and the threaded connecting rods (53) are hinged with four vertically downward chucks (51), the two outer clamping heads (51) and the clamp seat (48) are connected with a long spring (52).

Technical Field

The invention belongs to the field of intelligent control, and particularly relates to a full-automatic spraying system.

Background

It is known that paint used in painting is harmful to human body because the paint contains many chemical components and is volatile, for example, the paint contains toxic substances such as rosin, benzene and alcohol, which are harmful to human body, and the long-term benzene exposure can cause chronic poisoning, which causes diseases such as leucopenia, platelet decrease and bone marrow hematopoietic disorder.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides a full-automatic spraying system which can automatically and uniformly spray a block under the control of a sensor.

The purpose of the invention can be realized by the following technical scheme: the utility model provides a full-automatic spraying system, includes the casing, the fixed mobile device that is equipped with of casing downside, the both sides of casing are equipped with induction system for control mobile device removes this device to work piece department, the upper left side of casing is equipped with the coating chamber, and the right side in coating chamber is equipped with spraying device for the spraying work piece, the right side of casing is equipped with to press from both sides gets the device for press from both sides and get the work piece and process the work piece.

Preferably, the moving device comprises a connecting rod fixed at the bottom of the shell, the bottom of the connecting rod is fixedly provided with a moving motor, the output end of the moving motor is provided with wheels, the rotating speed of each moving motor can be different, and the rotation and the movement of the device are realized by using differential speed.

Preferably, the sensing device comprises detectors fixed on two sides of the shell, the two detectors are used for detecting the position of the workpiece and controlling the moving device to move the whole device to the front of the workpiece, and the clamping device is convenient to work.

Preferably, the coating cavity comprises a coating shell fixed at the upper left corner of the shell, a water pump is fixedly arranged at the bottom of the coating shell, the water pump is connected with the interior of the coating shell through a liquid inlet pipe, a coating cover is slidably arranged at the top of the coating shell, a spraying device is fixedly arranged on the right wall of the coating shell, a two-way motor is fixedly arranged on the left side of the spraying device, a hollow pipe is arranged at the output end of the two-way motor, the hollow pipe is connected with the water pump through a pump pipe, six hollow rods distributed in a fan shape are fixedly arranged at the right end of the hollow pipe, a small connecting pipe is fixedly arranged at the right end of each hollow rod, a gear is fixedly arranged at the right end of each small connecting pipe, a guide pipe is fixedly arranged at the right end of the gear, a spray head is fixedly arranged at the right end of the guide pipe, a spray head shell is fixedly arranged at the right side of the spraying device, a gasket is arranged at the right side of the spray head shell, and a spray head cover is rotatably arranged at the right side of the gasket, the inner wall of the spray head shell is fixedly provided with an inner gear, the inner gear is meshed with the gear, the spray head realizes the self-transmission and revolution, the coating is sprayed more uniformly, and the coverage area is larger.

Preferably, the clamping device comprises a left fixer fixed on the top of the housing, a control motor is fixedly arranged on the left fixer, a threaded rod is arranged at the output end of the control motor, a right fixer is arranged at the right end of the threaded rod and fixed with the housing, a moving block is arranged on the right fixer and meshed with the threaded rod, the moving block is moved by the rotation of the threaded rod, a rotating motor is fixedly arranged on the moving block, a rotating block is arranged at the output end of the rotating motor, a fixer is fixedly arranged at the top of the rotating block, a rotating motor is fixedly arranged at the rear side of the fixer, a rotating motor shaft is arranged at the output end of the rotating motor, three multi-connecting rods hinged with each other are fixedly arranged on the rotating motor shaft, springs are arranged among the multi-connecting rods, an opening and closing rod is arranged among the multi-connecting rods, and the extension and the contraction of the mechanical arm are controlled by the extension and contraction of the opening and closing rod, the remote end of many connecting rods is equipped with little connecting rod and articulates with it, the fixed anchor clamps seat that is equipped with of lower extreme of little connecting rod, the fixed anchor clamps motor that is equipped with of downside of anchor clamps seat, the output of anchor clamps motor is equipped with the anchor clamps threaded rod, the anchor clamps threaded rod meshes with the threaded connecting rod mutually, makes the threaded connecting rod work of ascending decline through the rotation of anchor clamps threaded rod, it has four vertical decurrent chucks to articulate on the threaded connecting rod, two in the outside the chuck with the anchor clamps seat is connected with long spring.

When spraying work is needed, the detector starts to work, the detector judges the position of a workpiece needing to be processed, the moving motors are controlled to work, the working states of the four moving motors are controlled by the detector, and the device can move in all directions through different rotating speeds.

After the position is confirmed to finish, the clamping device starts to work, the control motor is electrified to rotate, the position of the moving block is controlled, how much the control motor rotates is controlled by the detector, after the position is confirmed, the rotating motor is electrified to rotate, the rotating block rotates, the rotating motor starts to rotate, the rotating motor rotates and is extended or shortened by the opening and closing rod after the completion, the opening and closing rod is shortened, the multiple connecting rods are contracted under the action of the springs under the action of the position confirming finish, the object is clamped by the clamp under the small connecting rod, in the spraying process, the clamp motor can rotate, the clamping point of the clamp for clamping the object can be changed constantly, and all parts of the object can be uniformly sprayed by coating.

When the spraying is carried out, firstly, a coating cover is opened to observe whether the coating is enough, when the coating is not enough, the coating is poured in from the coating cover, a water pump is started when the spraying is started to work, the coating is pumped into a hollow pipe, a two-way motor is started, the hollow pipe starts to rotate, meanwhile, six hollow rods start to rotate, gears on the hollow rods are meshed with an internal gear, the internal gear is fixed on a spray head shell, the spray head shell does not rotate, the gears complete revolution while rotating, the coating enters the hollow rods from the hollow pipes, then enters the small connecting pipes from the hollow rods, enters the guide pipes from the small connecting pipes, finally enters the spray heads from the openings of the spray heads, and the coating is sprayed in a rotating mode.

Compared with the prior art, the full-automatic spraying system has the following advantages:

1. unmanned control can be realized in the spraying process, and the controller can control the device to automatically pick up the workpiece and place the workpiece in the spraying area.

2. The pinch point of anchor clamps can automatic switching, when pressing from both sides the work piece, changes the pinch point voluntarily for the spraying can not become inhomogeneous because of the reason of anchor clamps.

3. The spraying liquid is sprayed in a rotating and refining mode, the spraying area is large, and sprayed liquid beads are small, so that the sprayed spraying liquid can be well attached to the surface of a workpiece, and liquid drops cannot be formed.

Drawings

Fig. 1 is a schematic structural diagram of a fully automatic spray coating system.

Fig. 2 is a sectional view in the front direction in fig. 1.

Fig. 3 is a right side view of fig. 2.

Fig. 4 is an enlarged view of a structure in fig. 2.

Fig. 5 is a sectional view taken along line B-B in fig. 4.

Fig. 6 is an enlarged view of the structure at C in fig. 2.

In the figure, 10, the housing; 11. a moving motor; 12. a wheel; 13. a connecting rod; 14. coating a shell; 15. a paint cover; 16. a liquid inlet pipe; 17. a water pump; 18. a pump tube; 19. a two-way motor; 20. a hollow tube; 21. a showerhead housing; 22. a nozzle cover; 23. a spray head; 24. an internal gear; 25. a gasket; 26. a gear; 27. a conduit; 28. a hollow bar; 29. a small connecting pipe; 31. a left retainer; 32. controlling the motor; 33. a right anchor; 34. (ii) a 35. A moving block; 36. a threaded rod; 37. rotating the block; 38. a rotating electric machine; 39. a holder; 40. rotating a motor shaft; 41. a plurality of connecting rods; 42. an opening and closing rod; 43. a spring; 44. a small connecting rod; 46. a detector; 47. rotating the motor; 48. a clamp seat; 49. a clamp motor; 50. a clamp threaded rod; 51. a chuck; 52. a long spring; 53. a threaded connecting rod.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

As shown in fig. 1, the device comprises a housing 10, a moving device is fixedly arranged on the lower side of the housing 10, sensing devices are arranged on two sides of the housing 10 and used for controlling the moving device to move to a workpiece, a coating cavity is arranged on the upper left side of the housing 10, a spraying device is arranged on the right side of the coating cavity and used for spraying the workpiece, and a clamping device is arranged on the right side of the housing 10 and used for clamping the workpiece and processing the workpiece.

The moving device comprises a connecting rod 13 fixed at the bottom of the shell 10, a moving motor 11 is fixedly arranged at the bottom of the connecting rod 13, wheels 12 are arranged at the output end of the moving motor 11, the rotating speed of each moving motor 11 can be different, and the rotation and the movement of the device are realized by utilizing differential speed.

The sensing device comprises detectors 46 fixed on two sides of the shell 10, the two detectors 46 are used for detecting the position of the workpiece and controlling the moving device to move the whole device to the front of the workpiece, so that the clamping device can work conveniently.

The coating cavity comprises a coating shell 14 fixed at the upper left corner of a shell 10, a water pump 17 is fixedly arranged at the bottom of the coating shell 14, the water pump 17 is connected with the interior of the coating shell 14 through a liquid inlet pipe 16, a coating cover 15 is slidably arranged at the top of the coating shell 14, a spraying device is fixedly arranged on the right wall of the coating shell 14, a two-way motor 19 is fixedly arranged at the left side of the spraying device, a hollow pipe 20 is arranged at the output end of the two-way motor 19, the hollow pipe 20 is connected with the water pump 17 through a pump pipe 18, six hollow rods 28 distributed in a fan shape are fixedly arranged at the right end of the hollow pipe 20, a small connecting pipe 29 is fixedly arranged at the right end of the hollow rod 28, a gear 26 is fixedly arranged at the right end of the small connecting pipe 29, a guide pipe 27 is fixedly arranged at the right end of the gear 26, a spray head 23 is fixedly arranged at the right end of the guide pipe 27, a spray head shell 21 is fixedly arranged at the right side of the spraying device, a gasket 25 is arranged at the right side of the spray head shell 21, a spray head cover 22 is rotatably arranged at the right side of the gasket 25, the inner wall of the nozzle shell 21 is fixedly provided with an internal gear 24, the internal gear 24 is meshed with a gear 26, the nozzle 23 realizes the rotation and revolution, the coating is sprayed more uniformly, and the coverage area is larger.

The clamping device comprises a left fixer 31 fixed on the top of the shell 10, a control motor 32 is fixedly arranged on the left fixer 31, a threaded rod 36 is arranged at the output end of the control motor 32, a right fixer 33 is arranged at the right end of the threaded rod 36 and is fixed with the shell 10, a moving block 35 is arranged on the right fixer 33, the moving block 35 is meshed with the threaded rod 36, the moving block 35 moves by the rotation of the threaded rod 36, a rotating motor 38 is fixedly arranged on the moving block 35, a rotating block 37 is arranged at the output end of the rotating motor 38, a fixer 39 is fixedly arranged at the top of the rotating block 37, a rotating motor 47 is fixedly arranged at the rear side of the fixer 39, a rotating motor shaft 40 is arranged at the output end of the rotating motor 47, three multi-connecting rods 41 which are hinged with each other are fixedly arranged on the rotating motor shaft 40, springs 43 are arranged between the multi-connecting rods 41, an opening and closing rod 42 is arranged between the multi-connecting rods 41, and the extension and the contraction of the mechanical arm are controlled by the expansion and contraction of the opening and closing rod 42, the farthest end of the multi-connecting rod 41 is provided with a small connecting rod 44 hinged with the small connecting rod, the lower end of the small connecting rod 44 is fixedly provided with a clamp seat 48, the lower side of the clamp seat 48 is fixedly provided with a clamp motor 49, the output end of the clamp motor 49 is provided with a clamp threaded rod 50, the clamp threaded rod 50 is meshed with a threaded connecting rod 53, the threaded connecting rod 53 is enabled to ascend and descend through the rotation of the clamp threaded rod 50, the threaded connecting rod 53 is hinged with four vertically downward chucks 51, and the chucks 51 on the outer side and the clamp seat 48 are connected with a long spring 52.

When spraying work is needed, firstly the detector 46 starts to work, the detector 46 judges the position of a workpiece needing to be processed, the moving motors 11 are controlled to work, the working states of the four moving motors 11 are controlled by the detector 46, and the device can move in all directions through different rotating speeds.

After the position is determined, the clamping device starts to work, the motor 32 is controlled to be powered on to rotate, the position of the moving block 35 is controlled, the rotation amount of the motor 32 is controlled by the detector 46, after the position is determined, the rotating motor 38 is powered on to rotate the rotating block 37, after the rotating block 37 rotates, the rotating motor 47 starts to rotate, the rotating motor 47 extends or shortens the opening and closing rod 42 after the rotation is completed, the opening and closing rod 42 shortens, the multi-link rod 41 contracts under the action of the spring 43, clamps the object by the clamp below the small link rod 44 after the position is determined, in the spraying process, the clamp motor 49 rotates, the clamping point of the clamp for clamping the object is changed constantly, and all parts of the object can be uniformly sprayed with the coating.

When the spraying is carried out, firstly, the coating cover 15 is opened to observe whether the coating is enough, when the coating is not enough, the coating is poured from the coating cover 15, the water pump 17 is started when the spraying is started to pump the coating into the hollow pipe 20, the two-way motor 19 is started, the hollow pipe 20 starts to rotate, meanwhile, the six hollow rods 28 start to rotate, the gears 26 on the hollow rods 28 are meshed with the internal gears 24, the internal gears 24 are fixed on the sprayer shell 21, the sprayer shell 21 does not rotate, the gears 26 complete revolution while rotating, the coating enters the hollow rods 28 from the hollow pipe 20, then enters the small connecting pipes 29 from the hollow rods 28, enters the guide pipes 27 from the small connecting pipes 29, finally enters the sprayer 23 from the guide pipes 27, and is sprayed in a rotating mode from the openings of the sprayer 23.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.