阅读说明：本技术 一种串珠绳锯的环保切割方法 (Environment-friendly cutting method of bead string rope saw ) 是由 吕育坤 于 2020-06-28 设计创作，主要内容包括：本发明公开了一种串珠绳锯的环保切割方法,所述串珠绳锯包括储水箱、立柱和密封箱,所述储水箱设置有单级水泵,所述储水箱设置有立柱,所述立柱的一侧均设置有第一支撑架,且固定板设置有电机,所述固定块设置有支撑杆,且钢丝索与竖向飞轮连接,所述漏水槽和旋转卡块内部均设置有限位槽,所述固定器内部均设置有串珠锯条。本发明的串珠绳锯设置有冲洗装置,在切割时,对串珠锯条和石材接触部位进行冲洗,达到降温的效果,同时还可以减少产生的灰尘对环境的污染,还可以实现横切和竖切两种切割方式,在串珠锯条换坏后,或者需要更换不同的串珠锯条,可以很快地完成更换工作。(The invention discloses an environment-friendly cutting method of a bead rope saw, wherein the bead rope saw comprises a water storage tank, an upright post and a seal box, the water storage tank is provided with a single-stage water pump, the water storage tank is provided with the upright post, one side of the upright post is provided with a first support frame, a fixing plate is provided with a motor, a fixing block is provided with a support rod, a steel wire rope is connected with a vertical flywheel, limiting grooves are arranged in a water leakage groove and a rotating fixture block, and bead saw blades are arranged in the fixing device. The bead string rope saw is provided with the flushing device, so that the contact part of the bead string saw blade and the stone is flushed during cutting, the cooling effect is achieved, the pollution of generated dust to the environment can be reduced, two cutting modes of transverse cutting and vertical cutting can be realized, and the replacement work can be quickly completed after the bead string saw blade is damaged or different bead string saw blades need to be replaced.)

1. An environment-friendly cutting method of a beaded rope saw is characterized in that the beaded rope saw comprises a water storage tank (2), an upright post (10) and a seal box (16);

an objective table (1) is arranged at the top end of the water storage tank (2), rollers are arranged at the bottom end of the objective table (1), a track is arranged at the top end of the water storage tank (2), the rollers are embedded in the track, a water leakage groove (33) is further arranged in the water storage tank (2), a single-stage water pump (30) is arranged at the bottom end inside the water storage tank (2), a water pipe (11) is arranged at the output end of the single-stage water pump (30), the water pipe (11) sequentially penetrates through a base (3) and a stand column (10) which are located on two sides of the water storage tank (2), and a high-pressure spray head (12) is arranged on the water pipe (11); a discharge plate (32) is arranged on the inner wall of the water storage tank (2) on the single-stage water pump (30), and a filter screen (31) is arranged on the inner wall of the water storage tank (2) between the discharge plate (32) and the single-stage water pump (30);

a fixing plate (22) and a sliding chute (26) are arranged on one side of the inner wall of the upright post (10), a motor (23) is arranged at the top end of the fixing plate (22), a rotating shaft (21) is arranged at the output end of the motor (23), and a driving wheel (5) is arranged on one side of the rotating shaft (21);

a first supporting frame (15) and a second supporting frame (14) are arranged on one side of the upright post (10), a first transverse flywheel (8) is arranged at the top end of the first support frame (15), a second transverse flywheel (9) is arranged at the top end of the second support frame (14), hydraulic telescopic rods (24) are arranged at the bottom ends inside the upright columns (10), the top ends of the hydraulic telescopic rods (24) are respectively provided with a fixed block (27), the other sides of the fixed blocks (27) are respectively provided with a supporting rod (28), the front surfaces of the upright posts (10) are provided with vertical grooves (13), the support rods (28) penetrate through the vertical grooves (13), the support rods (28) are all provided with vertical flywheels (7) through articulated shafts, the driving wheels (5) are all provided with steel wire ropes (6), and the steel wire ropes (6) are connected with the vertical flywheel (7);

the steel wire (6) is further provided with a fixer (34), the top end of the fixer (34) is provided with a rotating fixture block (38), the water leakage groove (33) and the rotating fixture block (38) are both internally provided with a limiting groove (35), and the fixer (34) is internally provided with a bead stringing saw blade (20);

the cutting method comprises the following steps:

s1: placing the stone on an objective table (1), controlling a hydraulic telescopic rod (24) to start, then placing a bead string saw blade (20) on the stone, controlling a motor (23) to start, simultaneously driving a driving wheel (5) to rotate, driving the driving wheel (5) to drive a steel wire rope (6) to move, simultaneously driving the bead string saw blade (20) to move back and forth, and starting to cut the stone;

s2: starting the single-stage water pump (30), spraying the water in the water storage tank (2) at the cutting position from the high-pressure spray head (12), and then enabling the water to flow out from the water leakage groove (33) on the water storage tank (2).

2. The environmentally friendly cutting method of a beaded rope saw of claim 1, wherein: the sealing box is characterized in that a sealing box (16) is further arranged on one side of the upright column (10), a single chip microcomputer (18) is arranged inside the sealing box (16), a sealing door (17) is arranged on the front face of the sealing box (16), and a control button (19) is arranged on one side of the sealing door (17).

3. The environmentally friendly cutting method of a beaded rope saw of claim 2, wherein: and a handle (4) is further arranged on one side of the driving wheel (5), and anti-skid textures are arranged on the surface of the handle (4).

4. The environmentally friendly cutting method of a beaded rope saw of claim 3, wherein: the inner wall of the fixer (34) is provided with a protective soft cushion (36).

5. The environmentally friendly cutting method of a beaded rope saw of claim 1, wherein: evenly be provided with the hole on ejection of compact board (32), and the size in hole is the same.

Technical Field

The invention relates to the technical field of stone processing, in particular to an environment-friendly cutting method of a bead wire saw.

Background

Along with the continuous development of society, the continuous progress of science, all kinds of stone material processing equipment constantly emerge, and string of beads rope saw is the important apparatus in the stone material course of working, consequently this type of device on the market is of a great variety now, user's user demand can be satisfied basically, but still there is certain problem, traditional string of beads rope saw single structure, the function is general, can not wash the cooling to the string of beads saw blade at the during operation, there is very big influence to the string of beads saw blade, still can reduce the work efficiency of rope saw, can't realize the change cutting means, only a cutting method, it is very inconvenient to use, it is very difficult to change the string of beads saw blade, need less string of beads saw blade sometimes when the cutting, shine into the unnecessary waste.

Disclosure of Invention

In order to solve the defects of the prior art, the invention aims to provide an environment-friendly cutting method of a beaded rope saw, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

a string bead rope saw comprises a water storage tank, an upright post and a seal box; the top end of the water storage tank is provided with an objective table, the water storage tank is also provided with a water leakage groove, the bottom end inside the water storage tank is provided with a single-stage water pump, the output end of the single-stage water pump is provided with a water pipe, the water pipe sequentially penetrates through a base and a stand column which are positioned at two sides of the water storage tank, and a high-pressure spray head is arranged on the water pipe;

a fixing plate and a sliding chute are arranged on one side of the inner wall of the upright post, a motor is arranged at the top end of the fixing plate, a rotating shaft is arranged at the output end of the motor, and a driving wheel is arranged on one side of the rotating shaft;

a first support frame and a second support frame are arranged on one side of the upright post, a first transverse flywheel is arranged at the top end of the first support frame, a second transverse flywheel is arranged at the top end of the second support frame, hydraulic telescopic rods are arranged at the bottom ends of the interiors of the upright posts, fixed blocks are arranged at the top ends of the hydraulic telescopic rods, support rods are arranged on the other sides of the fixed blocks, vertical grooves are formed in the front faces of the upright posts, the support rods penetrate through the vertical grooves, vertical flywheels are arranged on the support rods through hinged shafts, steel wire ropes are arranged on the driving wheels, and the steel wire ropes are connected with the vertical flywheels;

the steel wire rope still is provided with the fixer, the top of fixer is provided with rotatory fixture block, the water leakage groove with the inside of rotatory fixture block all is provided with the spacing groove, the inside of fixer is provided with the string of beads saw blade.

Preferably, the inner wall of the water storage tank on the single-stage water pump is provided with a discharge plate, and the inner wall of the water storage tank between the discharge plate and the single-stage water pump is provided with a filter screen.

Preferably, a sealing box is further arranged on one side of the stand column, a single chip microcomputer is arranged in the sealing box, a sealing door is arranged on the front face of the sealing box, and a control button is arranged on one side of the sealing door.

Preferably, one side of the driving wheel is also provided with a handle, and the surface of the handle is provided with anti-skidding textures.

Preferably, the inner wall of the fixer is provided with a protective soft cushion.

Preferably, the bottom of objective table is provided with the gyro wheel, and the top of storage water tank is provided with the track, and the gyro wheel is embedded in the track.

Preferably, the discharging plate is uniformly provided with holes, and the holes are the same in size.

The invention also provides an environment-friendly cutting method of the bead rope saw, which comprises the following steps:

s1: placing the stone on an objective table, controlling a hydraulic telescopic rod to start, then placing a bead saw blade on the stone, controlling a motor to start, and simultaneously driving a driving wheel to rotate, wherein the driving wheel drives a steel wire to move and simultaneously drives the bead saw blade to move back and forth to start cutting the stone;

s2: starting the single-stage water pump, spraying water in the water storage tank at a cutting position from the high-pressure spray head, and then enabling the water to flow out from the water leakage groove on the water storage tank.

The bead string rope saw is provided with the flushing device, so that the contact part of the bead string saw blade and the stone is flushed during cutting, the cooling effect is achieved, the pollution of generated dust to the environment can be reduced, two cutting modes of transverse cutting and vertical cutting can be realized, and the replacement work can be quickly completed after the bead string saw blade is damaged or different bead string saw blades need to be replaced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural front view according to an embodiment of the present invention.

FIG. 2 is a schematic side sectional view of the structure according to the embodiment of the present invention.

FIG. 3 is a schematic structural side view of an embodiment of the present invention.

Fig. 4 is an enlarged schematic front sectional view of the water storage tank.

Fig. 5 is a schematic front sectional view of the structure a in fig. 1.

FIG. 6 is a schematic side view of the structure A in FIG. 1.

In the figure: 1-an object stage; 2-a water storage tank; 3-a base; 4-a handle; 5-driving wheel; 6-steel wire rope; 7-a vertical flywheel; 8-a first transverse flywheel; 9-a second transverse flywheel; 10-upright post; 11-a water pipe; 12-high pressure spray head; 13-vertical slots; 14-a second support; 15-a first support frame; 16-a sealed box; 17-a sealing door; 18-a single chip microcomputer; 19-control buttons; 20-a beaded saw blade; 21-a rotating shaft; 22-a fixing plate; 23-a motor; 24-hydraulic telescopic rod; 25-a slide block; 26-a chute; 27-fixing block; 28-a support bar; 29-solenoid valve; 30-single stage water pump; 31-a filter screen; 32-a discharge plate; 33-a water leakage tank; 34-a holder; 35-a limiting groove; 36-protective soft cushion; 37-anchor ear; 38-rotating cartridge.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 6, fig. 1 is a schematic structural front view according to an embodiment of the present invention; FIG. 2 is a schematic side sectional view of an embodiment of the present invention; FIG. 3 is a schematic side view of the structure of an embodiment of the present invention; FIG. 4 is an enlarged schematic view of the front section of the water storage tank; FIG. 5 is a schematic front sectional view of the structure A in FIG. 1; FIG. 6 is a schematic side view of the structure A in FIG. 1.

The bead wire saw comprises a water storage tank 2, an upright post 10, a seal box 16 and a fixing plate 22, wherein the top end of the water storage tank 2 is provided with an objective table 1, the bottom end of the objective table 1 is uniformly provided with idler wheels, the top end of the water storage tank 2 is provided with a rail, the idler wheels are embedded in the rail, the structural stability is strong, the movement is convenient, the bottom end inside the water storage tank 2 is provided with a single-stage water pump 30, the output end of the single-stage water pump 30 is provided with a water pipe 11, the inner wall of the water storage tank 2 on the single-stage water pump 30 is provided with a discharge plate 32, the discharge plate 32 is uniformly provided with holes, the hole sizes are the same, the reuse of water is convenient, the inner wall of the water storage tank 2 between the discharge plate 32 and the single-stage water pump 30 is provided with a filter screen 31, the two sides of the water storage tank 2 are both provided with bases 3, the top end of each base 3 is provided with the upright post 10, one side of each upright post 10 is provided with a first support frame 15, the top end of the first support frame 15 is provided with a first transverse flywheel 8, one side of an upright post 10 on the first support frame 15 is provided with a second support frame 14, the top end of the second support frame 14 is provided with a second transverse flywheel 9, one side of the upright post 10 on the right side of the water storage tank 2 is provided with a seal box 16, a single chip microcomputer 18 is arranged inside the seal box 16, the front side of the seal box 16 is provided with a seal door 17, one side of the seal door 17 is provided with a control button 19, one side of the inner wall of the upright post 10 is provided with a fixing plate 22, the top end of the fixing plate 22 is provided with a motor 23, the output end of the motor 23 is provided with a rotating shaft 21, the rotating shaft 21 penetrates through the inner wall of the upright post 10 and extends to the outside of the upright post 10, one side of the rotating shaft 21 is provided with a driving wheel 5, one side of the driving wheel 5 is provided with a handle 4, and the surface of the handle 4 is provided with anti-skid grains, the structure is reasonable and can prevent slipping, convenient to use, and the side of action wheel 5 that is close to stand 10 is provided with solenoid valve 29, the one end of solenoid valve 29 that is far away from action wheel 5 is connected with stand 10, one side of the inner wall of stand 10 all is provided with spout 26, the front of stand 10 all is provided with perpendicular groove 13, the bottom of the inside of stand 10 all is provided with hydraulic telescoping rod 24, and the top of hydraulic telescoping rod 24 all is provided with fixed block 27, one side of fixed block 27 all is provided with slider 25, slider 25 and spout 26 are connected, the other side of fixed block 27 all is provided with bracing piece 28, and bracing piece 28 all passes perpendicular groove 13, bracing piece 28 all is provided with vertical flywheel 7 through the articulated shaft, the setting of two sets of cutting methods can accomplish horizontal cutting and vertical cutting better, action wheel 5 all is provided with wire rope 6, and wire rope 6 is connected with vertical flywheel 7, one side of wire rope 6 that is far away from action wheel 5 all is provided with fixer 34, and the top of fixer 34 all is provided with rotatory fixture block 38, fixer 34 and rotatory fixture block 38 inner wall all are provided with protection cushion 36, and two protection cushion 36 are constituteed circularly, rational in infrastructure, it is safe firm, water leakage groove 33 and rotatory fixture block 38 are inside all to be provided with spacing groove 35, water leakage groove 33 and the surface of rotatory fixture block 38 all are provided with staple bolt 37, fixer 34 is inside all to be provided with string bead saw blade 20, water pipe 11 passes base 3 and the surface that stand 10 extends to stand 10 on water storage tank 2 left side in proper order, and evenly be provided with high pressure nozzle 12 on water pipe 11, the output of control button 19 and the input electric connection of singlechip 18, the output of singlechip 18 is connected with motor 23 and solenoid valve 29 electricity, the output of control button 19 passes through wire and hydraulic telescoping rod 24 and single-stage water pump 30.

When the beaded rope saw provided by the embodiment of the invention is used, a worker connects an external power supply to the device to provide electric energy for the whole equipment, firstly, stone is placed on the objective table 1 to push the objective table 1 to move to a proper position, then the control button 19 is pressed, the control button 19 controls the hydraulic telescopic rod 24 to be started, the hydraulic telescopic rod 24 is lifted to a proper position, the beaded saw blade 20 is placed on the stone, then the control button 19 is pressed, the control button 19 converts an instruction into an electric signal and transmits the electric signal to the single chip microcomputer 18, then the single chip microcomputer 18 controls the motor 23 to be started, the motor 23 rotates, when the motor 23 on the left side rotates clockwise, the motor 23 on the right side rotates anticlockwise and has the same rotating speed, the motor 23 rotates to simultaneously drive the driving wheel 5 to rotate, the driving wheel 5 drives the steel wire 6 to move, and the beaded saw blade 20 moves back and forth to start to cut the stone; when cutting, the single-stage water pump 30 can be started by pressing the control button 19, the single-stage water pump 30 conveys water in the water storage tank 2 into the water pipe 11, and then the water is sprayed at the cutting position from the high-pressure spray head 12 to play a role in washing and cooling, so that the cutting efficiency is improved, and the function of protecting the beaded saw blade 20 can also be played, the sprayed water flows in from the water leakage groove 33 on the water storage tank 2 and takes away scraps and dust brought by washing, the environment can be protected, the damage to the body of a worker is reduced, the water flowing into the water leakage groove 33 sequentially passes through the discharge plate 32 and the filter screen 31 and finally stays at the bottom of the water storage tank 2, the purposes of recycling, cost reduction and environmental protection are achieved, the massive scraps filtered by the discharge plate 32 can be discharged from the impurity removal door on the front side of the water storage tank 2, and the suction type water leakage groove 33 can filter dust and can be replaced periodically; if stone needs to be transversely cut, the angle of the vertical flywheel 7 can be adjusted, the singlechip 18 is controlled by pressing the control button 19, the singlechip 18 controls the electromagnetic valve 29, the electromagnetic valve 29 is opened, the handle 4 is manually rotated, the length of the steel wire cable 6 is prolonged, the steel wire cable 6 is sleeved on the first transverse flywheel 8 or the second transverse flywheel 9, transverse cutting is realized, when vertical cutting is needed, vertical cutting can be realized by matching with the vertical flywheel 7, the stone does not need to be manually turned over and then cut, the workload of workers is reduced, and the cutting efficiency is improved; when cutting different stones, can select to change different string of beads saw blade 20, open staple bolt 37 and rotatory fixture block 38 in proper order, place string of beads saw blade 20 in spacing groove 35, close rotatory fixture block 38 again, screw up staple bolt 37, accomplish the change, can make the cutting more convenient, also can reduce the waste that the stone material brought because of the cutting.

In conclusion, the string bead rope saw provided by the embodiment of the invention is provided with the flushing device, so that the contact part of the string bead saw blade and the stone is flushed during cutting, the cooling effect is achieved, meanwhile, the pollution of generated dust to the environment can be reduced, two cutting modes of transverse cutting and vertical cutting can be realized, and the replacement work can be quickly completed after the string bead saw blade is damaged or different string bead saw blades need to be replaced.

Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.