阅读说明：本技术 一种高效黄原胶循环剪切溶解乳化罐 (High-efficient xanthan gum circulation is cuted and is dissolved emulsification tank ) 是由 沈建华 杨日明 刘江涛 沈伟 于 2021-08-03 设计创作，主要内容包括：本发明公开了一种高效黄原胶循环剪切溶解乳化罐,涉及乳化设备领域,包括罐体,所述罐体内部设置有乳化头,所述罐体上设置有进料口、出料口和驱动机构,所述驱动机构与乳化头连接,所述驱动机构用于驱动乳化头转动,所述乳化头包括转子和定子,所述转子包括转盘、转轴和螺帽,所述转轴与转盘采用所述螺帽进行固定连接,所述螺帽设置有六角结构,所述转盘上设置有若干个叶片,所述螺帽与叶片之间留有间隔,所述定子包括圆环套件,所述圆环套件上设置有若干个通孔,所述转盘和叶片位于圆环套件内。该高效黄原胶循环剪切溶解乳化罐对黄原胶溶解乳化效率高。(The invention discloses a high-efficiency xanthan gum circulating shearing, dissolving and emulsifying tank, which relates to the field of emulsifying equipment and comprises a tank body, wherein an emulsifying head is arranged in the tank body, a feed inlet, a discharge outlet and a driving mechanism are arranged on the tank body, the driving mechanism is connected with the emulsifying head and is used for driving the emulsifying head to rotate, the emulsifying head comprises a rotor and a stator, the rotor comprises a rotary table, a rotary shaft and a screw cap, the rotary shaft and the rotary table are fixedly connected through the screw cap, the screw cap is provided with a hexagonal structure, a plurality of blades are arranged on the rotary table, a gap is reserved between the screw cap and the blades, the stator comprises a circular ring external member, a plurality of through holes are arranged on the circular ring external member, and the rotary table and the blades are positioned in the circular ring external member. The high-efficiency xanthan gum circulating shearing dissolving emulsifying tank has high xanthan gum dissolving emulsifying efficiency.)

1. The utility model provides a high-efficient xanthan gum circulation shearing dissolves emulsification tank which characterized in that: the multifunctional emulsifying tank comprises a tank body, the internal portion of jar is provided with the emulsification head, be provided with feed inlet, discharge gate and actuating mechanism on the jar body, actuating mechanism is connected with the emulsification head, actuating mechanism is used for driving the first rotation of emulsification, the emulsification head includes rotor and stator, the rotor includes carousel, pivot and nut, the pivot adopts with the carousel the nut carries out fixed connection, the nut is provided with the hexagonal structure, be provided with a plurality of blade on the carousel, leave the interval between nut and the blade, the stator includes the ring external member, be provided with a plurality of through-hole on the ring external member, carousel and blade are located the ring external member.

2. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 1, wherein: each through hole is located at the same height position, the height position of the center point of each through hole is the same as that of the center point of each blade, and the longitudinal length of each through hole is larger than or equal to that of each blade.

3. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 1, wherein: the lowest point position of the rotary disc is higher than that of the ring set, and the highest point position of the rotary disc is lower than that of the ring set.

4. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 1, wherein: one end of the blade close to the ring external member is provided with a first cutting edge.

5. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 1, wherein: the height of the center point of the rotating disc is the same as that of the center point of the blade, and the longitudinal thickness of the rotating disc is smaller than that of the blade.

6. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 1, wherein: the inner wall of the tank body is provided with a plurality of fixed knives, the fixed knives surround the emulsifying head and are spirally distributed on the inner wall of the tank body, and the fixed knives comprise second cutting edges which face the direction opposite to the rotating direction of the emulsifying head.

7. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 6, wherein: the fixed cutter is provided with a plurality of flow guide holes.

8. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 7, wherein: the guide hole comprises a feeding end and a discharging end, and the inner space of the guide hole is gradually reduced from the feeding end to the discharging end.

9. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 7, wherein: the inner wall of the diversion hole is of a concave-convex structure.

10. The high efficiency xanthan gum circulating shear dissolving emulsification tank of claim 1, wherein: the outside of the tank body is provided with a centrifugal pump, one end of the centrifugal pump is communicated with the bottom of the tank body, and the other end of the centrifugal pump is communicated with the top of the tank body.

Technical Field

The invention relates to the field of emulsification equipment, in particular to a high-efficiency xanthan gum circulating shearing, dissolving and emulsifying tank.

Background

Xanthan gum, also known as xanthan gum, is a microbial exopolysaccharide with a wide range of effects produced by Xanthomonas campestris through fermentation engineering with carbohydrates as main raw materials (such as corn starch). The microbial polysaccharide has unique rheological property, good water solubility, stability to heat and acid and alkali, and good compatibility with various salts, can be used as a thickening agent, a suspending agent, an emulsifying agent and a stabilizing agent, can be widely applied to more than 20 industries such as food, petroleum, medicine and the like, and is the microbial polysaccharide which has the largest production scale and extremely wide application in the world at present.

The dissolving emulsification tank is used for dissolving one or more materials (water-soluble solid phase, liquid phase or jelly, etc.) in another liquid phase and hydrating the materials into a relatively stable emulsion. The emulsifier is widely applicable to emulsification and mixing of edible oil, powder, sugar and other raw and auxiliary materials, and is especially applicable to some insoluble colloidal additives such as CMC, xanthan gum and the like, and some coatings and paints are also used for emulsification and dispersion by using a dissolving and emulsifying tank. The xanthan gum is water-soluble, but the dissolving speed is very slow, and the prior dissolving and emulsifying tank has low dissolving and emulsifying efficiency on the xanthan gum.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention aims to provide the high-efficiency xanthan gum circulating, shearing, dissolving and emulsifying tank which has high xanthan gum dissolving and emulsifying efficiency.

The invention is realized by adopting the following technical scheme:

the utility model provides a high-efficient xanthan gum circulation shearing dissolves emulsification jar, includes a jar body, the internal portion of jar is provided with emulsification head, be provided with feed inlet, discharge gate and actuating mechanism on the jar body, actuating mechanism is connected with emulsification head, actuating mechanism is used for driving emulsification head and rotates, emulsification head includes rotor and stator, the rotor includes carousel, pivot and nut, the pivot adopts with the carousel the nut carries out fixed connection, the nut is provided with the hexagonal structure, be provided with a plurality of blade on the carousel, leave the interval between nut and the blade, the stator includes the ring external member, be provided with a plurality of through-hole on the ring external member, carousel and blade are located the ring external member.

Preferably, each through hole is located at the same height position, the center point of each through hole is located at the same height position as the center point of each blade, and the longitudinal length of each through hole is greater than or equal to that of each blade.

Preferably, the lowest point position of the rotating disc is higher than that of the ring set, and the highest point position of the rotating disc is lower than that of the ring set.

Preferably, one end of the blade close to the ring sleeve is provided with a first cutting edge.

Preferably, the height of the center point of the rotating disc is the same as that of the center point of the blade, and the longitudinal thickness of the rotating disc is smaller than that of the blade.

Preferably, the inner wall of the tank body is provided with a plurality of fixed knives, the fixed knives are spirally distributed on the inner wall of the tank body around the emulsifying head, and the fixed knives comprise second cutting edges which face the direction opposite to the rotating direction of the emulsifying head.

Preferably, the fixed knife is provided with a plurality of flow guide holes.

Preferably, the diversion hole comprises a feeding end and a discharging end, and the inner space of the diversion hole is gradually reduced from the feeding end to the discharging end.

Preferably, the inner wall of the diversion hole is of a concave-convex structure.

Preferably, a centrifugal pump is arranged outside the tank body, one end of the centrifugal pump is communicated with the bottom of the tank body, and the other end of the centrifugal pump is communicated with the top of the tank body.

Compared with the prior art, the invention has the beneficial effects that: according to the efficient xanthan gum circulating shearing, dissolving and emulsifying tank, the screw cap is arranged on the rotor of the emulsifying head, the interval is reserved between the screw cap and the blade, and in the dissolving and emulsifying process of the xanthan gum, the xanthan gum can collide and shear between the blade and the screw cap, so that the dissolving and emulsifying efficiency of the xanthan gum is improved.

Drawings

Fig. 1 is a perspective view of a high-efficiency xanthan gum circulating shear-dissolving emulsification tank in the embodiment of the invention.

FIG. 2 is a schematic view of the driving mechanism coupled to the emulsification head in an embodiment of the present invention.

FIG. 3 is a bottom view of an emulsification head in an embodiment of the invention.

FIG. 4 is a partial schematic view of an emulsification head in an embodiment of the invention.

Fig. 5 is a partial schematic view of a rotor in an embodiment of the invention.

FIG. 6 is a perspective view of a ring set according to an embodiment of the present invention.

FIG. 7 is a schematic view of the combination of the stationary knife and the can body in the embodiment of the present invention.

Fig. 8 is an enlarged view of a in fig. 7.

Reference numerals: 1. a tank body; 2. an emulsifying head; 3. a feed inlet; 4. a discharge port; 5. a drive mechanism; 6. a rotor; 7. a stator; 8. a turntable; 9. a rotating shaft; 10. a nut; 11. a hexagonal structure; 12. a blade; 13. a ring set; 14. a through hole; 15. a first cutting edge; 16. fixing a cutter; 17. a second cutting edge; 18. a flow guide hole; 19. a glass tube level gauge; 20. a sampling port.

Detailed Description

The technical solution provided by the invention is explained in more detail below with reference to fig. 1-8.

As shown in fig. 1-8, an embodiment of the present invention provides a high efficiency xanthan gum circulating shearing, dissolving and emulsifying tank, which includes a tank body 1, an emulsifying head 2 is disposed inside the tank body 1, a feed inlet 3, a discharge outlet 4 and a driving mechanism 5 are disposed on the tank body 1, the driving mechanism 5 is connected to the emulsifying head 2, the driving mechanism 5 is configured to drive the emulsifying head 2 to rotate, the emulsifying head 2 includes a rotor 6 and a stator 7, the rotor 6 includes a rotary disk 8, a rotary shaft 9 and a nut 10, the rotary shaft 9 and the rotary disk 8 are fixedly connected by the nut 10, the nut 10 is provided with a hexagonal structure 11, the rotary disk 8 is provided with a plurality of blades 12, a gap is left between the nut 10 and the blade 12, the stator 7 includes a circular ring external member 13, the circular ring external member 13 is provided with a plurality of through holes 14, the rotary disk 8 and the blades 12 are located inside the circular ring external member 13, and the driving mechanism 5 includes a motor.

The power of the emulsifying head 2 of the embodiment is 4KW, the rotating speed is 2935RPM, the emulsifying head 2 is installed in a top installation mode, the emulsifying head 2 has the effects of shearing, homogenizing, emulsifying, mixing, dispersing and the like, and when the emulsifying head 2 works, the rotor 6 and the stator 7 are matched with each other to instantaneously shear and emulsify materials.

Each through hole 14 is located at the same height position, the central point of each through hole 14 is located at the same height position as the central point of each blade 12, and the longitudinal length of each through hole 14 is greater than or equal to that of each blade 12, so that emulsified materials can be dissolved, and meanwhile, the flowability of the materials is guaranteed.

The lowest point position of carousel 8 is higher than the lowest point position of ring external member 13, the highest point position of carousel 8 is less than the highest point position of ring external member 13, when carousel 8 rotated, the material that blade 12 was patted and is hit can collide ring external member 13 as far as, the effect that the material collided and cuted has been improved, thereby improve work efficiency, in this embodiment, if the lowest point position of carousel 8 is less than the lowest point position of ring external member 13, the partial material that blade 12 was patted and is hit can not collide ring external member 13, the effect that the material collided and cuted has been reduced, thereby lead to work efficiency low.

The one end that is close to ring external member 13 of blade 12 is provided with first blade 15, and the setting of first blade 15 can promote the shearing effect to the material to promote the dissolving emulsification efficiency of material.

The height of the center point of the rotating disc 8 is the same as that of the center point of the blade 12, and the longitudinal thickness of the rotating disc 8 is smaller than that of the blade 12, so that the stress of the blade 12 is more uniform.

The inner wall of the jar body 1 is provided with a plurality of stationary knife 16, stationary knife 16 encircles emulsification head 2 and is the inner wall of heliciform distribution at jar body 1, stationary knife 16 is including second blade 17, second blade 17 is towards emulsification head 2 opposite direction of rotation direction, rotor 6 is when rotating, can drive the material and rotate, material pivoted direction is the same with rotor 6 pivoted direction, the material that is located near jar body 1 inner wall can strike the second blade 17 on stationary knife 16 at the pivoted in-process, second blade 17 plays the effect of cuting the material, thereby promote the dissolution emulsification efficiency of material.

The fixed knife 16 is provided with a plurality of flow guide holes 18, a part of materials can impact the knife body of the fixed knife 16, the fixed knife 16 can block the part of materials, and the part of materials can pass through the flow guide holes 18, so that the resistance of the fixed knife 16 to the rotation of the materials can be reduced.

The water conservancy diversion hole 18 is including feed end and discharge end, the setting is dwindled to the discharge end by the feed end to water conservancy diversion hole 18 inner space, the material can flow in from the feed end, flow from the discharge end, because the setting is dwindled to the discharge end by the feed end gradually to water conservancy diversion hole 18 inner space, so the velocity of flow of material at water conservancy diversion hole 18 inner space can be faster and faster, the striking degree between material and the material has been increaseed, the striking degree between material and the 18 inner walls of water conservancy diversion hole has been increaseed, thereby improve the dissolving and emulsifying efficiency of material.

The inner wall of the diversion hole 18 is of a concave-convex structure, and the inner wall of the diversion hole 18 is designed into a concave-convex structure, so that the impact degree between the material and the inner wall of the diversion hole 18 is increased, and the dissolving and emulsifying efficiency of the material is improved.

The outside of the tank body 1 is provided with a centrifugal pump, one end of the centrifugal pump is communicated with the bottom of the tank body 1, the other end of the centrifugal pump is communicated with the top of the tank body 1, and materials can be circulated and flowed, so that the dissolving and emulsifying efficiency of the materials is improved.

Be provided with the glass pipe level gauge 19 that is used for observing the inside liquid level of jar body 1 on jar body 1, through being provided with glass pipe level gauge 19, on the one hand, can know the inside liquid level of emulsification tank, on the other hand can know the process that the material dissolved emulsification as the sight glass.

The top of the tank body 1 is provided with a vent, the vent is provided with a respirator, the respirator comprises a filter, the respirator is provided with the filter, gas in the emulsifying tank can be discharged smoothly, and microorganisms and solid particles in the air can be effectively prevented from entering the emulsifying tank to pollute materials.

Be provided with CIP on jar body 1 and wash the pipeline, jar body 1 is inside to be provided with the cleaning head, washs the cooperation setting of pipeline and cleaning head through CIP, can carry out CIP to emulsification tank and corresponding pipeline after work is accomplished and wash to guarantee the health of equipment.

Be provided with sample connection 20 on jar body 1, through being provided with sample connection 20, can be in the equipment sample test dissolving emulsification effect under the state of not shutting down.

The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.