阅读说明：本技术 一种纺织生产扎染加工设备 (Textile production tie-dyeing processing equipment ) 是由 王明辉 于 2021-09-27 设计创作，主要内容包括：本发明涉及纺织设备技术领域,尤其涉及一种纺织生产扎染加工设备,包括染缸、导向组件、驱动组件、调节组件、稳定组件、机械臂、搅拌组件、过滤板、排水组件和注水组件；导向组件、稳定组件、搅拌组件和过滤板设置在染缸上；驱动组件滑动设置在导向组件上；由驱动组件驱动的调节组件滑动设置在染缸上,调节组件与稳定组件连接；机械臂设置在调节组件上；排水组件设置在染缸的排水端；注水组件设置在染缸的进水端。本发明通过驱动组件、调节组件和机械臂的配合,实现了对传统扎染技艺中,浸泡上色步骤的还原,在提高设备自动化的前提下,极大程度的实现了手工工艺中,扎染的渐变和晕染上色效果,提高了自动化纺织生产对手工工艺的还原。(The invention relates to the technical field of textile equipment, in particular to tie-dyeing processing equipment for textile production, which comprises a dye vat, a guide component, a driving component, an adjusting component, a stabilizing component, a mechanical arm, a stirring component, a filter plate, a drainage component and a water injection component, wherein the guide component is arranged on the dye vat; the guide component, the stabilizing component, the stirring component and the filter plate are arranged on the dye vat; the driving component is arranged on the guide component in a sliding manner; the adjusting component driven by the driving component is arranged on the dye vat in a sliding manner and is connected with the stabilizing component; the mechanical arm is arranged on the adjusting assembly; the drainage component is arranged at the drainage end of the dye vat; the water injection assembly is arranged at the water inlet end of the dye vat. The dyeing and finishing device realizes the reduction of the soaking and dyeing steps in the traditional tie-dyeing technology through the matching of the driving component, the adjusting component and the mechanical arm, greatly realizes the gradual change of tie-dyeing and the dyeing and finishing effects in the manual process on the premise of improving the automation of equipment, and improves the reduction of the manual process in the automatic textile production.)

1. A tie-dyeing processing device for textile production is characterized by comprising a dye vat (1), a guide component (2), a driving component (3), an adjusting component (4), a stabilizing component (5), a mechanical arm (6), a stirring component (7), a filter plate (8), a drainage component (9) and a water injection component (10);

the guide component (2), the stabilizing component (5), the stirring component (7) and the filter plate (8) are arranged on the dye vat (1); the driving component (3) is arranged on the guide component (2) in a sliding manner; the adjusting component (4) driven by the driving component (3) is arranged on the dye vat (1) in a sliding manner; the drainage component (9) is arranged at the drainage end of the dye vat (1); the water injection assembly (10) is arranged at the water inlet end of the dye vat (1);

the guide assembly (2) comprises a track (11); the track (11) is arranged on the dye vat (1);

the adjusting assembly (4) comprises a lifting piece (17), an adjusting platform (18) and a driving piece II (19); the lifting piece (17) driven by the driving component (3) is arranged on the track (11) in a sliding manner; the adjusting platform (18) is arranged at the movable end of the lifting piece (17); a mechanical arm (6) driven by a driving part II (19) is arranged on the adjusting platform (18);

the stabilizing assembly (5) is arranged on the dye vat (1), and the stabilizing assembly (5) comprises a stabilizing platform (20) and a stabilizing frame (21); the stabilizing platform (20) is arranged on the stabilizing frame (21) in a sliding manner; the lifting piece (17) is arranged on the stabilizing table (20).

2. The textile production tie-dyeing processing equipment according to claim 1, characterized in that the driving assembly (3) comprises a sliding table (13), a driving piece I (14), a rotating shaft (15) and a pulley (16); a rotating shaft (15) driven by the driving piece I (14) is rotatably arranged on the sliding table (13); the pulley (16) is arranged on the rotating shaft (15); a slide table (13) driven by a pulley (16) is slidably provided on the rail (11).

3. A textile production tie-dyeing process apparatus according to claim 1, characterized in that the guide assembly (2) further comprises a positioning bar (12); the pulley (16) is arranged on the rotating shaft (15) and is connected with the positioning strip (12) in a sliding way.

4. A textile production tie-dyeing process apparatus according to claim 1, characterized in that the lifting member (17) is provided as a pneumatic cylinder.

5. A textile production tie-dyeing process plant according to claim 1, characterized in that the stabilizing assembly (5) further comprises rollers (22) and sliding sleeves (23); the sliding sleeve (23) is arranged on the stabilizing platform (20), and the sliding sleeve (23) is connected with the stabilizing frame (21) in a sliding manner; the movable end of the lifting piece (17) is arranged on the sliding sleeve (23) in a penetrating way; the roller (22) is arranged on the stabilizing platform (20), and the roller (22) is connected with the stabilizing frame (21) in a sliding mode.

6. The textile production tie-dyeing processing equipment according to claim 1, characterized in that the stirring assembly (7) comprises a stirring frame (24) and a stirring rod (25); the stirring frame (24) is arranged on the dye vat (1); the stirring rod (25) is arranged on the stirring frame (24), and the stirring rod (25) is positioned in the dye vat (1).

7. A textile production tie-dyeing process apparatus according to claim 1, characterized in that the drainage assembly (9) comprises a drainage pipe (26) and a drainage pump (27); the water inlet end of the water discharge pipe (26) is communicated with the water discharge end of the dye vat (1); the drain pump (27) is connected to the drain pipe (26).

8. The textile production tie-dyeing processing equipment according to claim 1, characterized in that the water injection assembly (10) comprises a high-pressure water pump (28), a spray head (29) and a water inlet pipe (30); the water outlet end of the water inlet pipe (30) is communicated with the water inlet end of the dye vat (1); the high-pressure water pump (28) is communicated with the water inlet pipe (30); the spray head (29) is arranged at the water outlet end of the water inlet pipe (30), and the spray head (29) is positioned in the dye vat (1).

9. A textile production tie-dyeing process apparatus according to claim 1, characterized in that the agitator assembly (7) is located above the filter plate (8); the water injection assembly (10) is located below the filter plate (8).

10. A textile production tie-dyeing process plant according to any one of claims 1 to 9, characterized in that it is used as follows:

s1, placing the solid dye in the dye vat (1) to enable the solid dye to be positioned between the filter plate (8) and the water injection assembly (10); the high-pressure water pump (28) works to enable the water source to be sprayed out from the spray head (29); the water source disperses the solid dye, and the liquid dissolved with the solid dye is placed in the dye vat (1);

s2, starting the stirring component (7); stirring the dye in the dye vat (1) to accelerate the dissolving speed of the solid dye in a water source;

s3, starting a driving assembly (3); the driving piece I (14) drives the pulley (16) to slide on the positioning strip (12), so that the sliding table (13) is driven to slide on the track (11); the sliding table (13) drives the adjusting component (4) to slide around the dye vat (1); the lifting piece (17) is stably arranged on the stabilizing frame (21) in a sliding way under the control of the sliding sleeve (23) and the stabilizing platform (20);

s4, driving a second driving piece (19) to drive the mechanical arm (6) to slide above the dye vat (1); the mechanical arm (6) clamps the cloth to be tie-dyed; the multiple groups of mechanical arms (6) are mutually matched to realize the operations of bending, soaking, water filtering and wringing the cloth;

and S5, after the tie-dyeing is finished, driving the drainage assembly (9) to drain the dye in the dye vat (1), and cleaning the dye vat (1).

Technical Field

The invention relates to the technical field of textile equipment, in particular to tie-dyeing processing equipment for textile production.

Background

The invention with application number CN202110061745.9 discloses a batch cloth tie-dyeing device for textile industry, which comprises: the device comprises a bottom plate, a placing mechanism and a tie-dyeing mechanism; through being equipped with the cooperation of placing the mechanism and tie-dyeing the mechanism, be convenient for carry out automatic tie-dyeing to the cloth, need not the manual tie-dyeing of people, the simple operation, tie-dyeing's efficient.

However, the above prior art has the following drawbacks: the device has higher automation degree, belongs to assembly line production equipment, and causes larger difference between the dyeing and printing cloth and the cloth manufactured by the traditional tie-dyeing technology, thus being incapable of meeting the requirements of consumers on hand-made products; the position between the placing mechanism and the tie-dyeing mechanism is relatively fixed, so that the dyeing and printing effects of halation and gradual change in tie-dyeing methods cannot be formed.

Disclosure of Invention

The invention provides tie-dyeing processing equipment for textile production, aiming at the technical problems in the background technology.

The technical scheme of the invention is as follows: a tie-dyeing processing device for textile production comprises a dye vat, a guide assembly, a driving assembly, an adjusting assembly, a stabilizing assembly, a mechanical arm, a stirring assembly, a filter plate, a drainage assembly and a water injection assembly; the guide component, the stabilizing component, the stirring component and the filter plate are arranged on the dye vat; the driving component is arranged on the guide component in a sliding manner; the adjusting component driven by the driving component is arranged on the dye vat in a sliding manner; the drainage component is arranged at the drainage end of the dye vat; the water injection assembly is arranged at the water inlet end of the dye vat; the guide assembly comprises a track; the track is arranged on the dye vat; the adjusting assembly comprises a lifting piece, an adjusting platform and a driving piece II; the lifting piece driven by the driving component is arranged on the track in a sliding manner; the adjusting platform is arranged at the movable end of the lifting piece; the mechanical arm driven by the driving part II is arranged on the adjusting table; the stabilizing assembly is arranged on the dye vat and comprises a stabilizing table and a stabilizing frame; the stabilizing platform is arranged on the stabilizing frame in a sliding manner; the lifting piece is arranged on the stabilizing platform.

Preferably, the driving assembly comprises a sliding table, a first driving piece, a rotating shaft and a pulley; a rotating shaft driven by the driving piece I is rotationally arranged on the sliding table; the pulley is arranged on the rotating shaft; the sliding table driven by the pulley is arranged on the track in a sliding mode.

Preferably, the guide assembly further comprises a positioning bar; the pulley sets up on the axis of rotation, and with location strip sliding connection.

Preferably, the lifting member is provided as a cylinder.

Preferably, the stabilizing assembly further comprises a roller and a sliding sleeve; the sliding sleeve is arranged on the stabilizing platform and is in sliding connection with the stabilizing frame; the movable end of the lifting piece is arranged on the sliding sleeve in a penetrating way; the gyro wheel sets up on the steady rest, gyro wheel and steady rest sliding connection.

Preferably, the stirring assembly comprises a stirring frame and a stirring rod; the stirring frame is arranged on the dye vat; the stirring rod is arranged on the stirring frame and is positioned in the dye vat.

Preferably, the drain assembly includes a drain pipe and a drain pump; the water inlet end of the water discharge pipe is communicated with the water discharge end of the dye vat; the drain pump is communicated with the drain pipe.

Preferably, the water injection assembly comprises a high-pressure water pump, a spray head and a water inlet pipe; the water outlet end of the water inlet pipe is communicated with the water inlet end of the dye vat; the high-pressure water pump is communicated with and arranged on the water inlet pipe; the spray head is arranged at the water outlet end of the water inlet pipe and is positioned in the dye vat.

Preferably, the stirring assembly is positioned above the filter plate; the water injection assembly is located below the filter plate.

The use method of the device is as follows:

s1, placing the solid dye in a dye vat, and enabling the solid dye to be located between the filter plate and the water injection assembly; the high-pressure water pump works to enable the water source to be sprayed out from the spray head; the water source disperses the solid dye, and the liquid dissolved with the solid dye is placed in a dye vat;

s2, starting a stirring component; stirring the dye in the dye vat to accelerate the dissolving speed of the solid dye in a water source;

s3, starting a driving assembly; the driving piece drives the pulley to slide on the positioning strip, so that the sliding table is driven to slide on the rail; the sliding table drives the adjusting assembly to slide around the dye vat; the lifting piece is stably arranged on the stabilizing frame in a sliding manner under the control of the sliding sleeve and the stabilizing platform;

s4, driving the mechanical arm to slide above the dye vat by the driving piece II; the mechanical arm clamps the cloth to be tie-dyed; the multiple groups of mechanical arms are mutually matched to realize the operations of bending, soaking, water filtering and wringing the cloth;

and S5, driving the drainage assembly after the tie-dyeing is finished, discharging the dye in the dye vat, and cleaning the dye vat.

Compared with the prior art, the technical scheme of the invention has the following beneficial technical effects: through the cooperation of drive assembly, adjusting part and arm, realized among the skill of traditional tie-dyeing, soaking the reduction of the step of coloring, under the prerequisite of improve equipment automation, the realization of very big degree in the manual technology, the gradual change of tie-dyeing and the effect of coloring of tingling have improved the reduction of automatic textile production to manual technology. Through setting up the stabilizing component, improve the gliding stability of adjusting part on the dye vat. Through setting up drainage subassembly and water injection subassembly, be convenient for advance water and go out water to the staff of being convenient for washs the dye vat.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of an embodiment of the present invention.

FIG. 3 is a cross-sectional view of one embodiment of the present invention.

Fig. 4 is a partially enlarged structural view of a portion a in fig. 3.

Fig. 5 is a partially enlarged structural view at B in fig. 3.

Reference numerals: 1. a dye vat; 2. a guide assembly; 3. a drive assembly; 4. an adjustment assembly; 5. a stabilizing assembly; 6. a mechanical arm; 7. a stirring assembly; 8. a filter plate; 9. a drainage assembly; 10. a water injection assembly; 11. a track; 12. a positioning bar; 13. a sliding table; 14. a first driving part; 15. a rotating shaft; 16. a pulley; 17. a lifting member; 18. an adjusting table; 19. a driving part II; 20. a stabilization stage; 21. a stabilizer frame; 22. a roller; 23. a sliding sleeve; 24. a stirring frame; 25. a stirring rod; 26. a drain pipe; 27. draining pump; 28. a high pressure water pump; 29. a spray head; 30. and (4) a water inlet pipe.

Detailed Description

Example one

As shown in figures 1-5, the invention provides a textile production tie-dyeing processing device, which comprises a dye vat 1, a guide assembly 2, a driving assembly 3, a regulating assembly 4, a stabilizing assembly 5, a mechanical arm 6, a stirring assembly 7, a filter plate 8, a drainage assembly 9 and a water injection assembly 10.

The guide component 2, the stabilizing component 5, the stirring component 7 and the filter plate 8 are arranged on the dye vat 1; the driving component 3 is arranged on the guide component 2 in a sliding way; an adjusting component 4 driven by a driving component 3 is arranged on the dye vat 1 in a sliding manner; the drainage component 9 is arranged at the drainage end of the dye vat 1; the water injection assembly 10 is disposed at the water inlet end of the dye vat 1.

The guide assembly 2 comprises a track 11; the rails 11 are arranged on the dye vat 1.

The adjusting assembly 4 comprises a lifting piece 17, an adjusting platform 18 and a driving piece II 19; the lifting piece 17 driven by the driving assembly 3 is arranged on the track 11 in a sliding manner; the adjusting table 18 is arranged at the movable end of the lifting piece 17; the mechanical arm 6 driven by the driving part II 19 is arranged on the adjusting platform 18; the lifting piece 17 drives the adjusting platform 18 to move, so that the relative position of the mechanical arm 6 and the dye vat 1 is adjusted; the driving component 3 drives the adjusting platform 18 to rotate relatively to the dye vat 1, so that the operation of twisting, bending and the like of the mechanical arm 6 on the cloth is realized.

The stabilizing assembly 5 is arranged on the dye vat 1, and the stabilizing assembly 5 comprises a stabilizing table 20 and a stabilizing frame 21; the stabilizing platform 20 is arranged on the stabilizing frame 21 in a sliding manner; the lifter 17 is provided on the stabilization stage 20.

Drive assembly 3 drives adjusting part 4 and slides on direction subassembly 2 to realized the slip of arm 6 on the dye vat, realized to traditional tie-dyeing skill, soak the reduction of the step of coloring, under the automatic prerequisite of improve equipment, the realization of very big degree is in manual technology, and the gradual change of tie-dyeing and the effect of coloring of tingling have improved the reduction of automatic textile production to manual technology.

Further, the stirring assembly 7 is positioned above the filter plate 8; the water injection assembly 10 is located below the filter plate 8. The filter plate 8 serves as a barrier to materials and solid dyes.

Further, the lifter 17 is provided as a cylinder.

Example two

As shown in fig. 1-5, the present embodiment provides a tie-dyeing processing device for textile production, and in contrast to the first embodiment, the driving assembly 3 includes a sliding table 13, a driving member 14, a rotating shaft 15 and a pulley 16; a rotating shaft 15 driven by a first driving piece 14 is rotatably arranged on the sliding table 13; the pulley 16 is provided on the rotating shaft 15; a slide table 13 driven by a pulley 16 is slidably provided on the rail 11.

In this embodiment, the pulley 16 is slidably connected to the rail 11, so as to drive the sliding sleeve 13 to slide on the rail 11.

Furthermore, a positioning bar 12 is arranged on the track 11, and the positioning bar 12 is connected with a pulley 16 in a sliding manner, so that the sliding stability of the pulley 16 and the sliding table 13 on the track 11 is improved.

EXAMPLE III

As shown in fig. 1 to 5, the textile production tie-dyeing processing equipment provided by the invention further comprises a roller 22 and a sliding sleeve 23, compared with the first embodiment; the sliding sleeve 23 is arranged on the stabilizing platform 20, and the sliding sleeve 23 is connected with the stabilizing frame 21 in a sliding manner; the movable end of the lifting piece 17 is arranged on the sliding sleeve 23 in a penetrating way; the roller 22 is arranged on the stabilizing platform 20, and the roller 22 is connected with the stabilizing frame 21 in a sliding mode.

In this embodiment, a stabilizing assembly 5 is provided to improve the stability of the sliding of the lifter 17 on the dye vat 1. The rollers 22 are provided to reduce the frictional force between the stabilizer 20 and the stabilizer 21.

Example four

As shown in fig. 1 to 5, the textile production tie-dyeing processing equipment provided by the invention comprises a stirring assembly 7, a stirring frame 24 and a stirring rod 25; the stirring frame 24 is arranged on the dye vat 1; a stirring rod 25 is provided on the stirring frame 24, and the stirring rod 25 is located inside the dye vat 1.

In this embodiment, the stirring assembly 7 is provided to facilitate the stirring of the dye.

EXAMPLE six

As shown in fig. 1-5, the tie-dyeing processing equipment for textile production according to the present invention comprises a drainage pipe 26 and a drainage pump 27; the water inlet end of the water outlet pipe 26 is communicated with the water outlet end of the dye vat 1; the drain pump 27 is provided in communication with the drain pipe 26.

In this embodiment, a drain assembly 9 is provided to facilitate the draining of the dye in the dye vat 1.

EXAMPLE seven

As shown in fig. 1-5, the water injection assembly 10 of a tie-dyeing processing device for textile production according to the present invention comprises a high pressure water pump 28, a nozzle 29 and a water inlet pipe 30; the water outlet end of the water inlet pipe 30 is communicated with the water inlet end of the dye vat 1; the high-pressure water pump 28 is communicated with the water inlet pipe 30; the spray head 29 is arranged at the water outlet end of the water inlet pipe 30, and the spray head 29 is positioned in the dye vat 1.

In this embodiment, the water injection assembly 10 is provided to disperse the solid dye in the dye vat 1 by the pressure generated by the high pressure water pump 28.

The using method of the invention is as follows:

s1, placing the solid dye in the dye vat 1, and enabling the solid dye to be located between the filter plate 8 and the water injection assembly 10; the high-pressure water pump 28 works to make the water source spray out from the spray head 29; the water source disperses the solid dye, and the liquid dissolved with the solid dye is placed in the dye vat 1;

s2, starting the stirring component 7; stirring the dye in the dye vat 1 to accelerate the dissolving speed of the solid dye in a water source;

s3, starting the driving component 3; the first driving part 14 drives the pulley 16 to slide on the positioning bar 12, so as to drive the sliding table 13 to slide on the track 11; the sliding table 13 drives the adjusting component 4 to slide around the dye vat 1; the lifting piece 17 is stably arranged on the stabilizing frame 21 in a sliding way under the control of the sliding sleeve 23 and the stabilizing platform 20;

s4, driving the second driving piece 19 to drive the mechanical arm 6 to slide above the dye vat 1; the mechanical arm 6 clamps the cloth to be tie-dyed; the multiple groups of mechanical arms 6 are mutually matched to realize the operations of bending, soaking, water filtering and wringing the cloth;

and S5, driving the water discharging assembly 9 after finishing the tie-dyeing, discharging the dye in the dye vat 1, and cleaning the dye vat 1.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.