阅读说明：本技术 热塑性复合材料角片的自适应装配方法及手持式热压装置 (Self-adaptive assembly method of thermoplastic composite material corner piece and handheld hot pressing device ) 是由 林胤鸣 安鲁陵 岳烜德 赵聪 周来水 卫炜 于守鑫 于 2021-07-21 设计创作，主要内容包括：本发明涉及一种热塑性复合材料角片的自适应装配方法及手持式热压装置,该方法包括以下步骤：将热塑性复合材料角片定位至待装配的构件预设位置；对热塑性复合材料角片的关节部位进行加热,加热至热塑性复合材料达到熔融粘流态温度；加压使热塑性复合材料角片与构件表面贴合；降温降压,待热塑性复合材料角片形状固定。该装置包括红外线加热模块、圆柱滚子式施压模块和壳体,所述红外线加热模块固定安装在壳体上,所述圆柱滚子式施压模块也安装在壳体上,所述壳体上设有把手。本发明利用热塑性复合材料可以再加工的优势,对热塑性角片进行再次热压,使其在生产实践中能够原位再成型,从而比较好的适应现场装配条件,实现协调装配。(The invention relates to a self-adaptive assembly method of a thermoplastic composite material corner piece and a handheld hot-pressing device, wherein the method comprises the following steps of: positioning the thermoplastic composite material corner piece to a preset position of a component to be assembled; heating the joint part of the thermoplastic composite material corner piece until the thermoplastic composite material reaches the temperature of a molten viscous state; pressurizing to make the thermoplastic composite material corner piece fit with the surface of the member; and (5) cooling and depressurizing, and fixing the shape of the thermoplastic composite material corner piece. The device comprises an infrared heating module, a cylindrical roller type pressing module and a shell, wherein the infrared heating module is fixedly installed on the shell, the cylindrical roller type pressing module is also installed on the shell, and a handle is arranged on the shell. The invention utilizes the advantage that the thermoplastic composite material can be reprocessed to carry out hot pressing again on the thermoplastic angle sheet, so that the thermoplastic angle sheet can be remolded in situ in production practice, thereby better adapting to field assembly conditions and realizing coordinated assembly.)

1. A method of adaptive assembly of thermoplastic composite corner pieces, comprising the steps of:

positioning a thermoplastic composite material corner piece to a preset position of a component to be assembled;

step two, heating the joint part of the thermoplastic composite material corner piece until the thermoplastic composite material reaches the temperature of a molten viscous state;

thirdly, pressurizing the joint part of the heated thermoplastic composite material corner piece to enable the thermoplastic composite material corner piece to be attached to the surface of the member;

and step four, cooling and depressurizing the thermoplastic composite material corner piece to a preset threshold value, and finishing the self-adaptive assembly of the corner piece after the shape of the thermoplastic composite material corner piece is fixed.

2. The method of claim 1, wherein the step of adaptively assembling the thermoplastic composite corner pieces comprises: the thermoplastic composite material corner piece takes thermoplastic resin polyphenylene sulfide as a matrix, and takes glass fiber and a small amount of carbon fiber as a reinforcing phase.

3. The method of claim 2, wherein the step of adaptively assembling the thermoplastic composite corner pieces comprises: in the second step, the heating temperature is 290-320 ℃.

4. The method for adaptive assembly of thermoplastic composite corner pieces according to any one of claims 1 to 3, wherein: and in the third step, the heated thermoplastic composite material corner piece is pressed for 5-10 minutes when being attached to the surface of the member.

5. The method for adaptive assembly of thermoplastic composite corner pieces according to any one of claims 1 to 3, wherein: and in the third step, when the corner piece made of the thermoplastic composite material is pressurized, the corner piece made of the thermoplastic composite material is subjected to heat preservation.

6. A hand-held hot press apparatus for use in the adaptive assembly method of thermoplastic composite gussets of claim 1, wherein: the infrared heating module is fixedly mounted on the shell, the cylindrical roller type pressing module is also mounted on the shell, and a handle is arranged on the shell.

7. The hand held heat and pressure device of claim 6, wherein: the shell is provided with a temperature measuring module for measuring the heating temperature in real time and a display screen for displaying the measuring result of the temperature measuring module.

Technical Field

The invention relates to a self-adaptive assembly method of a thermoplastic composite material corner piece and a handheld hot-pressing device, and belongs to the technical field of composite material forming.

Background

Composite materials by virtue of their excellent mechanical properties play an important role in the modern aeronautical manufacturing industry. The thermoplastic composite material becomes the first choice structural material of civil aircraft, and the usage amount of the thermoplastic composite material accounts for the mass of the aircraft body and becomes one of the important indexes for measuring the advancement of the civil aircraft.

At present, thermosetting resin-based composite materials are more widely applied in the field of aerospace, but the thermosetting resin-based composite materials have the defects of higher processing cost and poor environmental protection. The thermoplastic composite material is a plastic product processed and molded in a heating state, and after composite reinforcement, the mechanical property is greatly improved and surpasses that of a metal material in a specific field. Compared with the thermosetting composite material, the thermoplastic composite material has the advantages of small density, high rigidity, short manufacturing and molding period, good designability and capability of repeatedly processing products. In the current manufacturing process of aircraft, a large number of thermoplastic composite corner pieces are used for the attachment of aircraft components.

Due to the limitation of a forming process method, the forming precision of the composite material member is relatively low, the thickness direction error, the planeness and the angle deviation are large, and certain geometric precision errors are generated in the forming process due to the flowing of resin, the difference of thermal expansion coefficients of fibers and the resin and the like in the curing process. In addition, in the process of aircraft assembly, because manufacturing errors and positioning errors still exist in all links of the process, the problem of insufficient positioning accuracy of aircraft parts exists. Due to the two aspects, the problem of inconsistent assembly relation of the structural parts to be assembled is caused. In particular, there is a problem of inconsistent assembly of corner pieces and components to be assembled in aircraft, such as panels, ribs, and the like.

The traditional fillet assembly method mostly adopts a manual method, and aiming at the errors in the assembly, a direct forced assembly method is often adopted, namely, the fillet or the structural member to be assembled generates a certain degree of local deformation through external force to realize the assembly coordination. However, this forced assembly method causes residual stress to accumulate in the corner pieces and the members to be assembled, which results in stress corrosion of the structure and a reduction in the fatigue life of the structure. In addition, as far as the applicant knows, the assembly requirements are met by machining the corner pieces on site, but the assembly period is greatly increased, the cost is high, and the actual requirements of quick assembly cannot be met.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the method utilizes the advantage that the thermoplastic composite material can be reprocessed to carry out hot pressing on the thermoplastic angle piece again so that the thermoplastic angle piece can be reformed on line in production practice, thereby better adapting to field assembly conditions and realizing coordinated assembly.

On one hand, in order to solve the technical problems, the technical scheme provided by the invention is as follows: a method of adaptive assembly of thermoplastic composite corner pieces, comprising the steps of:

positioning a thermoplastic composite material corner piece to a preset position of a component to be assembled;

step two, heating the joint part of the thermoplastic composite material corner piece until the thermoplastic composite material reaches the temperature of a molten viscous state;

thirdly, pressurizing the joint part of the heated thermoplastic composite material corner piece to enable the thermoplastic composite material corner piece to be attached to the surface of the member;

and step four, cooling and depressurizing the thermoplastic composite material corner piece to a preset threshold value, and finishing the self-adaptive assembly of the corner piece after the shape of the thermoplastic composite material corner piece is fixed.

On the other hand, the invention also provides a handheld hot-pressing device used for the assembling method, which comprises an infrared heating module, a cylindrical roller type pressing module and a shell, wherein the infrared heating module is fixedly arranged on the shell, the cylindrical roller type pressing module is also arranged on the shell, and a handle is arranged on the shell.

The invention fully utilizes the advantage that the thermoplastic composite material can be reprocessed, carries out hot pressing on the thermoplastic angle sheet again, and enables the thermoplastic angle sheet to be reshaped in situ in production practice, thereby better adapting to field assembly conditions, realizing coordinated assembly, avoiding the residual stress accumulation problem and the structural stress corrosion problem caused by forced assembly, and prolonging the service life of the assembly structure.

Drawings

The invention will be further explained with reference to the drawings.

Figure 1 is a schematic structural view of a composite wing box.

Fig. 2 is an enlarged view of a portion a in fig. 1.

FIG. 3 is a schematic view of a thermoplastic composite corner piece.

Fig. 4 is a schematic diagram of an implementation process of the first embodiment of the invention.

Fig. 5 is a schematic structural diagram of a handheld hot press device according to a second embodiment of the present invention.

Reference numerals: 1. an upper wall plate; 2. a rib; 3. a front beam; 4. a thermoplastic composite corner piece; 5. a lower wall plate; 6. a housing; 7. a display screen; 8. an infrared heating module; 9. a holder; 10. a cylindrical roller type pressure application module; 11. a handle.

Detailed Description

Example one

In the embodiment, a composite material wing box is selected as a research object, and the assembly coordination relationship among the lower wall plate, the front beam and the corner piece is analyzed. Due to the forming error of the front and rear beams, the upper and lower wall plates and the thermoplastic composite material corner pieces (the structure of which is shown in figure 3), and the manufacturing error and the positioning precision error existing in the actual production process, the problem of inconsistent assembly relationship still exists after the positioning relationship is confirmed.

The wing box used in this embodiment includes seven components, such as a front beam, a rear beam, a left rib, a center rib, a right rib, an upper wall plate, and a lower wall plate, as shown in fig. 1 and 2, and the components are connected by high-lock bolts. The front beam and the rear beam are both carbon fiber epoxy resin composite material laminated plates, are molded by using a male die, have C-shaped sections and are cured and molded by using an autoclave. The three wing ribs are made of aluminum alloy and are machined into the final shape through numerical control machining. The upper wall plate and the lower wall plate are both made of composite laminated plates, and are cured and formed in an autoclave by using female dies. The thermoplastic composite material corner piece is prepared and molded by a hot press molding method, wherein thermoplastic resin polyphenylene sulfide (PPS) is selected as a matrix, and glass fibers and a small amount of carbon fibers are selected as reinforcing phases.

When the composite wing box is assembled, firstly, the framework of the wing box is positioned, namely, a front beam and a rear beam of the wing box are positioned on a frame by utilizing a beam positioner on an assembly frame, then a wing rib is positioned between the front beam and the rear beam, then hole making and connection are carried out, and the front beam and the rear beam are connected with the wing rib together to form the framework of the wing box. And secondly, positioning and clamping the lower wall plate, namely positioning the lower wall plate on the framework by using three positioning pin holes on the wing ribs, and clamping the lower wall plate by using a C-shaped clamp.

In the example, the front beam and the lower wall plate are connected by the thermoplastic composite material corner piece. The adaptive assembling method of the thermoplastic composite corner piece in the embodiment, as shown in fig. 4, includes the following steps:

positioning a thermoplastic composite material corner piece to a preset position of a component to be assembled; in this embodiment, the positioning holes on the front beam and the lower wall plate are used to insert the positioning pins to position the corner pieces, and the pins are removed after the positioning is completed, as shown in fig. 4 (a).

In this embodiment, the thermoplastic composite corner piece uses the polyphenylene sulfide as the matrix, and the glass fiber and a small amount of carbon fiber as the reinforcing phase.

Step two, as shown in fig. 4 (b), heating the joint part (the joint part can be understood as the area enclosed by the upper and lower tangent lines of the fillet and the edge of the fillet processed by the thermoplastic composite fillet, i.e. the area between the two dotted lines in the middle as shown in fig. 3) of the thermoplastic composite fillet until the thermoplastic composite reaches the melting viscous state temperature, and keeping for a while until the thermoplastic resin is melted. The heating process temperature is preferably 290-320 ℃.

The heating device is preferably an infrared heating device, and the distance and the angle between the infrared heating device and the corner piece can be controlled to achieve the region with accurate heating in operation.

And step three, as shown in fig. 4 (c), pressurizing the heated thermoplastic composite material corner piece to enable the thermoplastic composite material corner piece to be attached to the surface of the component, namely, pressurizing the thermoplastic composite material corner piece through a pressurizing device to enable the thermoplastic composite material corner piece to generate a certain deflection angle change, so that the thermoplastic composite material corner piece is attached to the surfaces of the front beam and the lower wall plate, and the defects caused by forced assembly are avoided. When the pressure is applied, the corner pieces are preferably kept warm, and the corner pieces are continuously applied with the pressure for 5-10 minutes.

Before pressurization, in order to prevent the corner piece from sliding to influence the pressurization effect, a surface which does not need hot pressing can be temporarily fixed by using a positioning pin or a positioning clamp, and the deformation of the surface is prevented. In addition, the pressing equipment can be quickly replaced according to the size of the corner piece so as to adapt to the size of the front beam and the lower wall plate.

And step four, cooling and depressurizing the thermoplastic composite material corner piece to a preset threshold value, removing the heating and pressing equipment after the shape of the thermoplastic composite material corner piece is fixed, and completing the self-adaptive assembly of the corner piece, wherein the molded corner piece is as shown in fig. 4 (d).

According to the embodiment, the corner piece is subjected to in-situ reshaping, so that the corner piece is attached to the front beam and the lower wallboard, the assembling relation among the lower wallboard, the front beam and the corner piece can be well coordinated, and the problem of residual stress accumulation caused by forced assembly is solved.

Example two

The embodiment relates to a handheld hot-pressing device used in the assembly method in the first embodiment, and as shown in fig. 5, the handheld hot-pressing device comprises an infrared heating module 8, a cylindrical roller type pressing module 10 and a shell 6, wherein the infrared heating module 8 is fixedly installed on the shell 6, the cylindrical roller type pressing module 10 is also installed on the shell 6 through a retainer 9, and a handle 11 is arranged on the shell 6.

By applying the handheld hot pressing device of the embodiment, when the joint part of the thermoplastic composite material fillet is heated in the step two of the embodiment one, the operator holds the handle 11 with a hand, and the heating outlet of the infrared heating module 8 faces the joint part of the thermoplastic composite material fillet; and in the third step, the heated thermoplastic composite material corner pieces are pressurized, an operator holds the handle 11 by hand and presses the corner pieces through the rolling cylindrical roller type pressure applying module 10.

Preferably, be equipped with the temperature measurement module that is used for real-time measurement heating temperature on casing 6 and be used for showing the display screen 7 of temperature measurement module's measuring result can show dynamic heating temperature through display screen 7 directly perceivedly like this, is convenient for real-time control.

In addition, for the corner pieces with different specifications, the cylindrical roller type pressing module 10 can be quickly replaced, so that the pressing work of the corner pieces with different specifications is met.

The present invention is not limited to the specific technical solutions described in the above embodiments, and other embodiments may be made in the present invention in addition to the above embodiments. It will be understood by those skilled in the art that various changes, substitutions of equivalents, and alterations can be made without departing from the spirit and scope of the invention.