阅读说明：本技术 一种立式棉纤维染色装置 (Vertical cotton fiber dyeing device ) 是由 李涛 房宽峻 刘成禄 杨毅 张雷健 沈允涛 伍丽丽 姚新河 于 2021-08-30 设计创作，主要内容包括：本发明公开了一种立式棉纤维染色装置,包括底板,所述底板的顶部安装有支撑板,所述支撑板的正面通过轴承对称转动连接有第一转动杆,通过气缸带动一个轧辊与另一个轧辊贴合,在减速电机的作用下两个轧辊一起转动,从而带动饼状纤维向下移动,实现连续染色,在两个染色机构的作用下进行染色,既能够有效保证饼状纤维两侧颜色的一致性和均匀性,避免单侧染色造成的饼状纤维颜色深浅不一致,通过步进电机在传动机构的作用下带动连接板进行移动,从而两个第二转动杆带动第二导辊对染色后的饼状纤维进行左右往复位移,从而达到堆叠在一起的目的,降低了劳动力并且保障工作人员的舒适度。(The invention discloses a vertical cotton fiber dyeing device, which comprises a bottom plate, wherein a supporting plate is arranged at the top of the bottom plate, the front surface of the supporting plate is symmetrically and rotatably connected with a first rotating rod through a bearing, one roller is driven to be attached to the other roller through a cylinder, the two rollers rotate together under the action of the speed reducing motor, thereby driving the cake-shaped fiber to move downwards to realize continuous dyeing, dyeing is carried out under the action of the two dyeing mechanisms, the consistency and uniformity of colors on two sides of the cake-shaped fiber can be effectively ensured, the color depth inconsistency of the cake-shaped fiber caused by single-side dyeing is avoided, the connecting plate is driven to move under the action of the transmission mechanism through the stepping motor, so that the two second rotating rods drive the second guide roller to carry out left-right reciprocating displacement on the dyed pie-shaped fiber, thereby reach the purpose of piling together, reduced the labour and ensured staff's comfort level.)

1. The utility model provides a vertical cotton fiber dyeing apparatus, includes bottom plate (1), its characterized in that: the top of the bottom plate (1) is provided with a supporting plate (2), the front of the supporting plate (2) is rotationally connected with a first rotating rod (3) through bearing symmetry, a first guide roller (4) is sleeved on the surface of the first rotating rod (3), the top of the bottom plate (1) is provided with two dyeing mechanisms (5), the top of the bottom plate (1) is provided with three rolling mechanisms (6), the top of the bottom plate (1) is symmetrically provided with circulating mechanisms (7), the top of the bottom plate (1) is provided with a feeding mechanism (8), a material receiving vehicle (9) is placed on the top of the bottom plate (1), the top of the bottom plate (1) is provided with a controller (10), the front of the supporting plate (2) is provided with a limiting sliding groove (11), and the inside of the limiting sliding groove (11) is slidably connected with a limiting sliding block (12), connecting plate (13) are installed in the front of spacing sliding block (12), the front of connecting plate (13) is rotated through the bearing symmetry and is connected with second dwang (14), the fixed surface of second dwang (14) has cup jointed second deflector roll (15), the front of backup pad (2) is embedded to have step motor (16), the back of backup pad (2) is provided with drive mechanism (17).

2. The vertical cotton fiber dyeing device according to claim 1, characterized in that: dyeing mechanism (5) are including protection casing (51), the internally mounted of protection casing (51) has spraying pipeline (52), the surface mounting of spraying pipeline (52) has solenoid valve (53), nozzle (54) are installed to the one end of spraying pipeline (52), protection casing (51) are through mounting fixed mounting in the front of backup pad (2).

3. The vertical cotton fiber dyeing device according to claim 1, characterized in that: the rolling mechanism (6) comprises a padder (61), two rollers (62) are arranged inside the padder (61), two third rotating rods (63) and fourth rotating rods (64) are respectively arranged inside the rollers (62), two ends of the third rotating rods (63) are rotatably connected with the padder (61) through bearings, a speed reducing motor (65) is arranged on the front face of the padder (61), one end of the third rotating rods (63) penetrates through the outside of the padder (61) and is bolted with the speed reducing motor (65) through a coupler, grooves (66) are formed in the front face and the back face of the padder (61), air cylinders (67) are symmetrically arranged at the bottom of the padder (61), supporting blocks (68) are arranged at the output ends of the air cylinders (67), two ends of the fourth rotating rods (64) penetrate through the outside of the padder (61) through the grooves (66) and are rotatably connected with the supporting blocks (68) through bearings, and the back of the padder (61) is bolted to the front of the support plate (2).

4. A vertical cotton fiber dyeing apparatus according to claim 3, characterized in that: circulating mechanism (7) are including circulation guipure (71), the inboard transmission of circulation guipure (71) is connected with four third deflector rolls (72), the inside fixed fifth dwang (73) of being connected through the bearing rotation with backup pad (2) that cup joints of third deflector roll (72), the positive symmetry of backup pad (2) is installed and is used with circulation guipure (71) cooperation anti-deviation ware (74), the positive symmetry of backup pad (2) is provided with take-up pulley (75).

5. A vertical cotton fiber dyeing apparatus according to claim 4, characterized in that: limiting plates (18) are symmetrically mounted on the front face of the supporting plate (2), a limiting bolt (19) is connected to the center of each limiting plate (18) in a threaded mode, an installation frame (20) is rotatably connected to one side of each limiting bolt (19) through a bearing, and the interior of the tensioning wheel (75) is rotatably connected with the installation frame (20) through a shaft rod.

6. The vertical cotton fiber dyeing device according to claim 5, characterized in that: feeding mechanism (8) are including feed tank (81), the top in bottom plate (1) is placed in feed tank (81), feed pump (82) are installed at the top of feed tank (81), the inside of feed tank (81) is provided with filter (83), the input of filter (83) and feed pump (82) passes through the pipeline intercommunication, agitator (84) are installed at the top of feed tank (81), and the inside of agitator (84) is run through to feed tank (81) to the stirring end of agitator (84).

7. The vertical cotton fiber dyeing device according to claim 6, characterized in that: the transmission mechanism (17) comprises a first connecting rod (171), one end of the first connecting rod (171) is fixedly sleeved with the output end of the stepping motor (16), the other end of the first connecting rod (171) is rotatably connected with a second connecting rod (172) through a shaft rod, and the other end of the second connecting rod (172) is rotatably connected with the limiting sliding block (12) through the shaft rod.

8. The vertical cotton fiber dyeing apparatus according to claim 7, characterized in that: the bottom of the padder (61) is symmetrically provided with material receiving hoppers (21) bolted with the support plate (2), the bottom of the material receiving hoppers (21) is communicated with the top of the material supply tank (81) through a pipeline, and the spraying pipeline (52) is communicated with the output end of the material supply pump (82) through a pipeline.

9. The vertical cotton fiber dyeing device according to claim 1, characterized in that: and a limiting inserted rod (22) which is connected with the limiting plate (18) in a sliding manner is arranged at the bottom of the mounting rack (20).

10. The vertical cotton fiber dyeing device according to claim 1, characterized in that: the bottom of the bottom plate (1) is provided with a rubber protective pad (23).

Technical Field

The invention relates to the technical field of textile processing equipment, in particular to a vertical cotton fiber dyeing device.

Background

With the continuous improvement of living standard of people, different demands on cloth are gradually increased, wherein a part of cloth is woven by fiber yarns with different colors, and the fiber yarns with different colors are required to be dyed by some special equipment.

The invention discloses a dyeing device for spinning with uniform dyeing, which only has the function of preventing dye liquor from being wasted, and has a certain problem in use, the dyeing mode is a traditional dyeing mode, the traditional fiber dyeing is divided into cheese dyeing and loose fiber dyeing, the cheese dyeing and the loose fiber dyeing belong to an intermittent dyeing mode, only a certain amount of fibers can be dyed at one time in the prior art, continuous dyeing cannot be carried out, meanwhile, the cheese dyeing or the loose fiber is required to be loaded into a dye vat in the two dyeing modes, a circulating pump is started to enable the dye liquor to be circularly dyed in the dye vat, and because the cheese dyeing and the loose fiber have certain thickness and compactness, a similar filtering system is formed, the dye is blocked by the fiber layer by layer in the dyeing process, the uniform dyeing cannot enter the fiber uniformly, the dyeing is not uniform, and the final effect of fiber dyeing can be influenced, meanwhile, the existing dyeing device needs to be placed into the material receiving trolley after dyeing is finished, in order to guarantee the maximum degree of storage of the material receiving trolley, the dyed fiber yarns can be folded and stacked in the material receiving trolley through manual work, so that the working fatigue of workers is heavier, and the dye of the dyed fiber yarns generally has certain pungent smell, which is harmless to human bodies, but also causes breathing discomfort of the workers.

Disclosure of Invention

The invention aims to provide a vertical cotton fiber dyeing device, which aims to solve the problems that the existing dyeing device is poor in practicability and cannot automatically stack materials in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

a vertical cotton fiber dyeing device comprises a bottom plate, wherein a supporting plate is installed at the top of the bottom plate, the front of the supporting plate is connected with a first rotating rod through symmetrical rotation of a bearing, a first guide roller is fixedly sleeved on the surface of the first rotating rod, two dyeing mechanisms are arranged at the top of the bottom plate, three rolling mechanisms are arranged at the top of the bottom plate, circulating mechanisms are symmetrically arranged at the top of the bottom plate, a feeding mechanism is arranged at the top of the bottom plate, a material receiving vehicle is placed at the top of the bottom plate, a controller is installed at the top of the bottom plate, a limiting sliding groove is formed in the front of the supporting plate, a limiting sliding block is connected inside the limiting sliding groove in a sliding manner, a connecting plate is installed at the front of the limiting sliding block, a second rotating rod is connected to the front of the connecting plate through symmetrical rotation of the bearing, and a second guide roller is sleeved on the surface of the second rotating rod, the front of backup pad is embedded to have step motor, the back of backup pad is provided with drive mechanism.

Preferably, dyeing mechanism includes the protection casing, the internally mounted of protection casing has the spraying pipeline, the surface mounting of spraying pipeline has the solenoid valve, the nozzle is installed to the one end of spraying pipeline, the protection casing passes through mounting fixed mounting in the front of backup pad.

Preferably, the rolling mechanism includes the padder, the inside of padder is provided with two rolls, two third dwang and fourth dwang are installed respectively to the inside of roll, the both ends of third dwang all are rotated with the padder through the bearing and are connected, gear motor is installed in the front of padder, and the one end of third dwang runs through to the outside of padder and pass through the shaft coupling bolt with gear motor, the fluting has all been seted up at the front and the back of padder, the cylinder is installed to the bottom symmetry of padder, the supporting shoe is installed to the output of cylinder, the both ends of fourth dwang all run through to the outside of padder through the fluting and pass through the bearing rotation with the supporting shoe and be connected, and the back of padder and the front bolt of backup pad.

Preferably, the circulating mechanism includes the circulation guipure, the inboard transmission of circulation guipure is connected with four third deflector rolls, the inside fixed fifth dwang of being connected through the bearing rotation with the backup pad that has cup jointed of third deflector roll, the positive symmetry of backup pad is installed and is used with circulation guipure cooperation anti-deviation ware, the positive symmetry of backup pad is provided with the take-up pulley.

Preferably, the front surface of the supporting plate is symmetrically provided with limiting plates, the center of each limiting plate is in threaded connection with a limiting bolt, one side of each limiting bolt is rotatably connected with an installation frame through a bearing, and the inside of the tensioning wheel is rotatably connected with the installation frame through a shaft rod.

Preferably, the feeding mechanism includes the feed tank, the feed tank is placed at the top of bottom plate, the feed pump is installed at the top of feed tank, the inside of feed tank is provided with the filter, the pipeline intercommunication is passed through to the input of filter and feed pump, the agitator is installed at the top of feed tank, and the stirring end of agitator runs through to the inside of feed tank.

Preferably, the transmission mechanism comprises a first connecting rod, one end of the first connecting rod is fixedly sleeved with the output end of the stepping motor, the other end of the first connecting rod is rotatably connected with a second connecting rod through a shaft rod, and the other end of the second connecting rod is rotatably connected with the limiting sliding block through the shaft rod.

Preferably, the bottom of the padder is symmetrically provided with material receiving hoppers bolted with the support plate, the bottom of the material receiving hoppers is communicated with the top of the feeding box through a pipeline, and the spraying pipeline is communicated with the output end of the feeding pump through a pipeline.

Preferably, the bottom of the mounting rack is provided with a limiting inserted rod which is connected with the limiting plate in a sliding manner.

Preferably, the bottom of the bottom plate is provided with a rubber protection pad.

Compared with the prior art, the invention provides a vertical cotton fiber dyeing device, which has the following beneficial effects:

according to the invention, one roller is driven to be attached to the other roller through the air cylinder, the two rollers rotate together under the action of the speed reducing motor, so that the cake-shaped fiber is driven to move downwards, continuous dyeing is realized, the liquid carrying amount of the fiber is small during dyeing, the dyeing is uniform, the problem of sticking and winding caused by direct contact of the cake-shaped fiber and the roller and the third guide roller can be effectively avoided by using the circulating mesh belt, the dyeing efficiency is improved, the dyeing is performed under the action of the two dyeing mechanisms, the consistency and uniformity of colors at two sides of the cake-shaped fiber can be effectively ensured, the color depth inconsistency of the cake-shaped fiber caused by single-side dyeing is avoided, and the dye liquid waste can be reduced

According to the invention, the stepping motor drives the connecting plate to move under the action of the transmission mechanism, so that the two second rotating rods drive the second guide rollers to carry out left-right reciprocating displacement on the dyed cake-shaped fibers, the purpose of stacking the dyed cake-shaped fibers is achieved, the labor force is reduced, and the comfort level of workers is guaranteed.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of a portion of the structure of the present invention;

FIG. 3 is a partial sectional view of the present invention;

FIG. 4 is a perspective view of a portion of the present invention;

FIG. 5 is a rear view of a portion of the structure of the present invention;

FIG. 6 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;

FIG. 7 is an enlarged view of FIG. 1 taken at B in accordance with the present invention;

FIG. 8 is an enlarged view of the invention at C in FIG. 4.

In the figure: 1. a base plate; 2. a support plate; 3. a first rotating lever; 4. a first guide roller; 5. a dyeing mechanism; 51. a protective cover; 52. spraying a pipeline; 53. an electromagnetic valve; 54. a nozzle; 6. a rolling mechanism; 61. padder; 62. rolling; 63. a third rotating rod; 64. a fourth rotating rod; 65. a reduction motor; 66. grooving; 67. a cylinder; 68. a support block; 7. a circulating mechanism; 71. circulating a mesh belt; 72. a third guide roller; 73. a fifth rotating rod; 74. an anti-deviation device; 75. a tension wheel; 8. a feeding mechanism; 81. a feeding tank; 82. a feed pump; 83. a filter; 84. a stirrer; 9. a receiving vehicle; 10. a controller; 11. a limiting sliding groove; 12. a limiting sliding block; 13. a connecting plate; 14. a second rotating lever; 15. a second guide roller; 16. a stepping motor; 17. a transmission mechanism; 171. a first connecting rod; 172. a second connecting rod; 18. a limiting plate; 19. a limit bolt; 20. a mounting frame; 21. a receiving hopper; 22. a limiting inserted rod; 23. a rubber protective pad.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 8, the present invention provides a technical solution: a vertical cotton fiber dyeing device comprises a bottom plate 1, a supporting plate 2 is installed at the top of the bottom plate 1, the front of the supporting plate 2 is symmetrically and rotatably connected with a first rotating rod 3 through a bearing, a first guide roller 4 is fixedly sleeved on the surface of the first rotating rod 3, two dyeing mechanisms 5 are arranged at the top of the bottom plate 1, three rolling mechanisms 6 are arranged at the top of the bottom plate 1, circulating mechanisms 7 are symmetrically arranged at the top of the bottom plate 1, a feeding mechanism 8 is arranged at the top of the bottom plate 1, a receiving trolley 9 is placed at the top of the bottom plate 1, a controller 10 is installed at the top of the bottom plate 1, a limiting sliding groove 11 is formed in the front of the supporting plate 2, a limiting sliding block 12 is slidably connected inside the limiting sliding groove 11, a connecting plate 13 is installed at the front of the limiting sliding block 12, a second rotating rod 14 is symmetrically and rotatably connected with the front of the connecting plate 13 through a bearing, and a second guide roller 15 is fixedly sleeved on the surface of the second rotating rod 14, the front surface of the supporting plate 2 is embedded with the stepping motor 16, the back surface of the supporting plate 2 is provided with the transmission mechanism 17, one roller 62 is driven to be attached to the other roller 62 through the air cylinder 67, the two rollers 62 rotate together under the action of the speed reducing motor 65, so that the cake-shaped fiber is driven to move downwards to realize continuous dyeing, the liquid amount of a fiber belt is small during dyeing, the dyeing is uniform, the circulating mesh belt 71 is used, the problem of sticking and winding caused by direct contact of the cake-shaped fiber with the rollers 62 and the third guide roller 72 can be effectively avoided, the dyeing efficiency is improved, the dyeing is carried out under the action of the two dyeing mechanisms 5, the consistency and uniformity of the colors at two sides of the cake-shaped fiber can be effectively ensured, the color depth of the cake-shaped fiber caused by single-side dyeing is avoided to be inconsistent, the dye waste can be reduced, the connecting plate 13 is driven to move under the action of the transmission mechanism 17 through the stepping motor 16, thereby two second dwang 14 drive second deflector roll 15 and carry out left and right reciprocating displacement to the pie fibre after the dyeing to reach the purpose of pile together, reduced the labour and ensured staff's comfort level.

Referring to fig. 1 and 3, in order to spray and dye the cake-shaped fibers, the dyeing mechanism 5 includes a protective cover 51, a spraying pipeline 52 is installed inside the protective cover 51, an electromagnetic valve 53 is installed on the surface of the spraying pipeline 52, a nozzle 54 is installed at one end of the spraying pipeline 52, and the protective cover 51 is fixedly installed on the front surface of the supporting plate 2 through a fixing member.

Referring to fig. 1 and 2, the cake-shaped fibers are conveniently driven to move downwards, and the transmission speed of the whole device is guaranteed to be consistent, the rolling mechanism 6 includes a padder 61, two rollers 62 are arranged inside the padder 61, a third rotating rod 63 and a fourth rotating rod 64 are respectively arranged inside the two rollers 62, both ends of the third rotating rod 63 are rotatably connected with the padder 61 through bearings, a speed reduction motor 65 is arranged on the front surface of the padder 61, and one end of the third rotating rod 63 penetrates through the outside of the padder 61 and is bolted with the speed reduction motor 65 through a coupler, the front and the back of the padder 61 are both provided with a slot 66, the bottom of the padder 61 is symmetrically provided with a cylinder 67, the output end of the cylinder 67 is provided with a supporting block 68, the two ends of the fourth rotating rod 64 penetrate through the slot 66 to the outside of the padder 61 and are rotatably connected with the supporting block 68 through a bearing, and the back of the padder 61 is bolted with the front of the supporting plate 2.

Referring to fig. 1 and 7, in order to effectively avoid the problem of sticking and tangling caused by the direct contact of the cake-shaped fibers with the roller 62 and the third guide roller 72, the circulating mechanism 7 includes a circulating mesh belt 71, four third guide rollers 72 are connected to the inner side of the circulating mesh belt 71 in a transmission manner, a fifth rotating rod 73 rotatably connected with the support plate 2 through a bearing is fixedly sleeved inside the third guide rollers 72, the front surface of the support plate 2 is symmetrically provided with anti-deviation devices 74 used in cooperation with the circulating mesh belt 71, and the front surface of the support plate 2 is symmetrically provided with tension wheels 75.

Referring to fig. 1 and 7, in order to facilitate the movement of the tension wheel 75, the front surface of the support plate 2 is symmetrically provided with the limiting plates 18, the center of each limiting plate 18 is connected with a limiting bolt 19 through a thread, one side of each limiting bolt 19 is rotatably connected with the mounting frame 20 through a bearing, and the interior of the tension wheel 75 is rotatably connected with the mounting frame 20 through a shaft rod.

Referring to fig. 1 and 6, in order to supply the material as a whole, the feeding mechanism 8 includes a feeding tank 81, the feeding tank 81 is disposed on the top of the bottom plate 1, a feeding pump 82 is installed on the top of the feeding tank 81, a filter 83 is disposed inside the feeding tank 81, the filter 83 is communicated with an input end of the feeding pump 82 through a pipe, an agitator 84 is installed on the top of the feeding tank 81, and an agitation end of the agitator 84 penetrates into the feeding tank 81.

Referring to fig. 1, 4, 5 and 8, in order to perform power transmission on the limit sliding block 12, the transmission mechanism 17 includes a first connecting rod 171, one end of the first connecting rod 171 is fixedly sleeved with the output end of the stepping motor 16, the other end of the first connecting rod 171 is rotatably connected with a second connecting rod 172 through a shaft rod, and the other end of the second connecting rod 172 is rotatably connected with the limit sliding block 12 through a shaft rod.

Referring to fig. 1 and 7, in order to collect the leaked materials, the bottom of the padder 61 is symmetrically provided with a receiving hopper 21 bolted to the support plate 2, the bottom of the receiving hopper 21 is communicated with the top of the supply tank 81 through a pipeline, and the spraying pipeline 52 is communicated with the output end of the supply pump 82 through a pipeline.

Referring to fig. 1 and 7, the mounting frame 20 is limited, and a limiting insertion rod 22 slidably connected with the limiting plate 18 is installed at the bottom of the mounting frame 20.

Referring to fig. 1, a rubber protection pad 23 is installed at the bottom of the base plate 1 to prevent the device from wearing the supporting platform.

The working principle is as follows: during dyeing, dye is added into a feeding barrel, a coiled cake-shaped fiber is placed between two circulating mesh belts 71, a speed reducing motor 65 and a stepping motor 16 are started, two rollers 62 in a padder 61 are attached and pressed through a cylinder 67, the two rollers 62 rotate, the circulating mesh belts 71 are contacted with the rollers 62 to perform circulating operation, simultaneously, an anti-deviation device 74 and a tensioning and third guide roller 72 perform synchronous operation along with the circulating mesh belts 71, a spraying pipeline 52 in a dyeing mechanism 5 extracts the dye from a feeding box 81 through a pipeline and a feeding pump 82 and sprays the dye on the surface of the cake-shaped fiber under the action of a nozzle 54, the cake-shaped fiber is conveyed to the middle of two second guide rollers 15 through three rolling mechanisms 6, the speed reducing motor 65 drives a first connecting rod 171 to move, the first connecting rod 171 drives a second connecting rod 172 to move, the second connecting rod 172 drives a limiting sliding block 12 to reciprocate left and right in a limiting sliding groove 11, thereby connecting plate 13 reciprocating side to side movement, two second dwang 14 drive second deflector roll 15 to carry out left and right reciprocating displacement to the cake form fibre after dyeing, get into and connect skip 9, accomplish dyeing and pile up.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.