Textile fabric burr processing technology

文档序号:284419 发布日期:2021-11-23 浏览:12次 中文

阅读说明:本技术 一种纺织面料毛边加工工艺 (Textile fabric burr processing technology ) 是由 青格尔 麻利军 云慧忠 于 2021-10-09 设计创作,主要内容包括:本发明公开了一种纺织面料毛边加工工艺,包括S1:打卷,首先将需要处理毛边的纺织面料在卷布机上进行收拢打卷;S2:第一次处理,将打卷好的纺织面料利用烫光机进行表面的整理烫光,同时进行分卷操作;S3:第二次处理,利用裁剪设备对分号卷的纺织面料进行长线条的对齐修剪,将长线头修剪掉;S4:第三次处理,将裁剪过后的纺织面料进行火烫,从面料的侧边将不规则的线头略微烫卷;S5:第四次处理,将火烫过后的面料卷利用磨边机进行磨边,磨去烫缩成卷的线头。本发明的有益效果是:本加工工艺,通过四次处理过程,完成对面料毛边的处理,且能够根据客户的生产要求,通过对于各处理过程的调整来进行毛边处理程度的控制。(The invention discloses a textile fabric burr processing technology, which comprises the following steps of S1: rolling, namely firstly, folding and rolling the textile fabric to be processed with burrs on a cloth rolling machine; s2: the first treatment, namely finishing and ironing the surface of the rolled textile fabric by using an ironing machine, and simultaneously performing bundling operation; s3: performing secondary treatment, namely performing alignment trimming on long lines on the textile fabric in the size-divided rolls by using cutting equipment, and trimming off long line ends; s4: thirdly, performing fire ironing on the cut textile fabric, and slightly ironing and rolling irregular thread ends from the side edges of the fabric; s5: and the fourth treatment, namely edging the fabric roll after being heated by the fire by using an edging machine, and grinding the end of the thread rolled by heating. The invention has the beneficial effects that: this processing technology, through quartic processing procedure, accomplish the processing to the fabric deckle edge, and can carry out the control of deckle edge processing degree through the adjustment to each processing procedure according to customer's production requirement.)

1. A textile fabric burr processing technology is characterized by comprising the following steps:

s1: rolling, namely firstly, folding and rolling the textile fabric to be processed with burrs on a cloth rolling machine;

s2: the first treatment, namely finishing and ironing the surface of the rolled textile fabric by using an ironing machine, and simultaneously performing bundling operation;

s3: performing secondary treatment, namely performing alignment trimming on long lines on the textile fabric in the size-divided rolls by using cutting equipment, and trimming off long line ends;

s4: thirdly, performing fire ironing on the cut textile fabric, and slightly ironing and rolling irregular thread ends from the side edges of the fabric;

s5: and the fourth treatment, namely edging the fabric roll after being heated by the fire by using an edging machine, and grinding the end of the thread rolled by heating.

2. The textile fabric burr processing technology of claim 1, characterized in that: the first processing operation comprises the following steps;

s21: firstly, a cloth head at one end of a rolled textile fabric passes through a natural luster finishing machine, and then the cloth head is sleeved on a rolled cloth roller;

s22: starting a natural luster finishing machine, performing natural luster finishing treatment on the surface of the textile fabric, and simultaneously performing split winding operation on the textile fabric;

s23: in the process of bundling, the brush is used for synchronously brushing the surface of the textile fabric, and thread ends attached to the surface of the textile fabric are brushed off.

3. The textile fabric burr processing technology of claim 1, characterized in that: the second processing operation comprises the following steps:

s31: aligning the side edges of the split textile fabric, and straightening long threads on the side edges;

s32: trimming the straightened long thread by using scissors or cutting equipment, and reserving a thread end of 0.5-1cm for subsequent treatment;

s33: and brushing the cut textile fabric roll by using a brush to remove lines attached to the short thread ends.

4. The textile fabric burr processing technology of claim 1, characterized in that: the third processing operation comprises the steps of:

s41: placing the trimmed side edge of the textile fabric roll in a vertical direction, and straightening short thread ends reserved on the side edge of the textile fabric simultaneously to enable the short thread ends facing the bottom end of the fabric roll to be kept in a vertical state;

s42: the ironing roller with the temperature of 120-140 ℃ is used for performing contact ironing from the bottom end of the stub, and after the ironing of the stub on one side, the cloth roll is subjected to the ironing on the other side.

5. The textile fabric burr processing technology of claim 1, characterized in that: the fourth processing operation comprises the steps of:

s51: rotationally cooling the cloth roll after being heated;

s52: after the temperature of the two sides of the yardage roll is reduced to room temperature, hanging the two sides of the yardage roll towards the vertical direction;

s53: polishing the short thread ends after being heated by using edge grinding equipment to remove bonding blocks of the cloth ends, wherein the two sides of the cloth roll are polished by using the same polishing operation;

s54: and horizontally placing the polished cloth roll, and then brushing and sweeping the two sides of the cloth roll gently by using a soft brush.

Technical Field

The invention relates to a burr processing technology, in particular to a textile fabric burr processing technology, and belongs to the technical field of textile processing technologies.

Background

The knitted fabrics are divided into weft knitted fabrics and warp knitted fabrics according to a weaving method; the weft knitting fabric is usually made by taking low-elasticity polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn and the like as raw materials and adopting plain stitch, variable plain stitch, rib plain stitch and the like to knit on various weft knitting machines.

Weave the surface fabric that spins out and often all can have a lot of flaws when the primary product, often need carry out a series of processing operations before selling, and because the surface fabric of spinning out is compiled, consequently some lines of different length can appear owing to the problem of compiling the material in the both sides of surface fabric, these lines are generally collectively called deckle edge, if do not carry out the processing, not only can influence the impression of whole surface fabric, in the transportation at the back simultaneously, also cause the dragging of line easily, make the deformation of whole surface fabric, therefore this scheme provides a deckle edge's of textile fabric processing technology.

Disclosure of Invention

The invention aims to solve the problems and provide a textile fabric burr processing technology.

The invention achieves the aim through the following technical scheme, and the textile fabric burr processing technology comprises the following steps:

s1: rolling, namely firstly, folding and rolling the textile fabric to be processed with burrs on a cloth rolling machine;

s2: the first treatment, namely finishing and ironing the surface of the rolled textile fabric by using an ironing machine, and simultaneously performing bundling operation;

s3: performing secondary treatment, namely performing alignment trimming on long lines on the textile fabric in the size-divided rolls by using cutting equipment, and trimming off long line ends;

s4: thirdly, performing fire ironing on the cut textile fabric, and slightly ironing and rolling irregular thread ends from the side edges of the fabric;

s5: and the fourth treatment, namely edging the fabric roll after being heated by the fire by using an edging machine, and grinding the end of the thread rolled by heating.

Preferably, the first processing operation comprises the following steps;

s21: firstly, a cloth head at one end of a rolled textile fabric passes through a natural luster finishing machine, and then the cloth head is sleeved on a rolled cloth roller;

s22: starting a natural luster finishing machine, performing natural luster finishing treatment on the surface of the textile fabric, and simultaneously performing split winding operation on the textile fabric;

s23: in the process of bundling, the brush is used for synchronously brushing the surface of the textile fabric, and thread ends attached to the surface of the textile fabric are brushed off.

Preferably, the second treatment operation comprises the following steps:

s31: aligning the side edges of the split textile fabric, and straightening long threads on the side edges;

s32: trimming the straightened long thread by using scissors or cutting equipment, and reserving a thread end of 0.5-1cm for subsequent treatment;

s33: and brushing the cut textile fabric roll by using a brush to remove lines attached to the short thread ends.

Preferably, the third processing operation comprises the steps of:

s41: placing the trimmed side edge of the textile fabric roll in a vertical direction, and straightening short thread ends reserved on the side edge of the textile fabric simultaneously to enable the short thread ends facing the bottom end of the fabric roll to be kept in a vertical state;

s42: the ironing roller with the temperature of 120-140 ℃ is used for performing contact ironing from the bottom end of the stub, and after the ironing of the stub on one side, the cloth roll is subjected to the ironing on the other side.

Preferably, the fourth processing operation comprises the steps of:

s51: rotationally cooling the cloth roll after being heated;

s52: after the temperature of the two sides of the yardage roll is reduced to room temperature, hanging the two sides of the yardage roll towards the vertical direction;

s53: polishing the short thread ends after being heated by using edge grinding equipment to remove bonding blocks of the cloth ends, wherein the two sides of the cloth roll are polished by using the same polishing operation;

s54: and horizontally placing the polished cloth roll, and then brushing and sweeping the two sides of the cloth roll gently by using a soft brush.

The invention has the beneficial effects that:

1. this processing technology, through quartic processing procedure, accomplish the deckle edge of surface fabric's processing, and can carry out deckle edge processing degree's control through the adjustment to each processing procedure according to customer's production requirement, richened the processing demand of customer to the product like this, can handle the deckle edge of surface fabric simultaneously in time for the quality of surface fabric is higher.

2. This processing technology, each processing procedure is relatively independent, is carrying out deckle edge processing's in-process, can select the processing procedure according to the processing demand, also can be according to the degree of handling, and the processing treatment process of repeated needs can remember nature deckle edge more clearly like this, can rationally control different processing procedures simultaneously for whole processing technology is more diversified.

Drawings

FIG. 1 is a flow chart of the process of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, a textile fabric raw edge processing process includes the following steps:

s1: rolling, namely firstly, folding and rolling the textile fabric to be processed with burrs on a cloth rolling machine;

the textile fabric side that will carry out deckle edge processing aligns and rolls up, and this one step need adjust the rolling machine, ensures to align both sides limit when textile fabric carries out the rolling, just so can align the deckle edge that needs to handle (unnecessary length, the short cloth that comes out of surface fabric both sides during weaving), and the convenience can be more saved trouble convenient in subsequent handling, and simultaneously, this one step of operation can carry out deckle edge processing for follow-up more smoothly and perfectly.

S2: the first treatment, namely finishing and ironing the surface of the rolled textile fabric by using an ironing machine, and simultaneously performing bundling operation;

the process is to remove the thread ends and other impurities on the surface of the fabric, and meanwhile, the surface of the fabric is smoother and smoother through the operation, so that the whole cloth roll is smoother in the fabric rolling process.

As a technical optimization scheme of the invention, the first processing operation comprises the following steps;

s21: firstly, a cloth head at one end of a rolled textile fabric passes through a natural luster finishing machine, and then the cloth head is sleeved on a rolled cloth roller;

s22: starting a natural luster finishing machine, performing natural luster finishing treatment on the surface of the textile fabric, and simultaneously performing split winding operation on the textile fabric;

the utility model discloses a take-up device, including natural luster finishing machine, ironing machine, rolling machine, the workstation of ironing machine is passed to surface fabric one end that will need to be rolled up, then the winding cover is established on ironing machine's rolling subassembly, utilizes ironing machine to carry out the ironing treatment to the surface of surface fabric, keeps the smoothness of surface fabric level and smooth, also guarantees that the both ends of surface fabric are all leveled the alignment when the rolling, simultaneously according to the needs of rolling, carries out the bundling according to the number of turns of the surface fabric of rolling up and draws in.

S23: in the process of bundling, synchronously brushing the surface of the textile fabric by using a hairbrush, and brushing off thread ends attached to the surface of the textile fabric;

set up the brush in natural luster finishing machine's workstation department, perhaps artifical manual use brush when natural luster finishing machine carries out rolling natural luster finishing work and brushes the surface of surface fabric and sweep, clean some dust or the batting thread end adsorbed on surface fabric to when carrying out the rolling, ensure that whole surface fabric can level land carry out the rolling.

S3: performing secondary treatment, namely performing alignment trimming on long lines on the textile fabric in the size-divided rolls by using cutting equipment, and trimming off long line ends;

the process is to repair and cut off longer lines of burrs (line ends) at two ends of the collected fabric roll, so that the long lines are all cut into short lines, and the subsequent steps are conveniently processed.

As a technical optimization scheme of the present invention, the second processing operation includes the following steps:

s31: aligning the side edges of the split textile fabric, and straightening long threads on the side edges;

can distinguish long end of a thread and short end of a thread better after straightening long line, straighten simultaneously and can conveniently prune, avoid the uneven condition of tailorring of appearance of atress.

S32: trimming the straightened long thread by using scissors or cutting equipment, and reserving a thread end of 0.5-1cm for subsequent treatment;

the long thread ends and the short thread ends are trimmed to be 0.5-1cm in length, so that subsequent processing is facilitated, a certain processing length is reserved, and the fabric can be protected in the subsequent processing process.

S33: brushing the cut textile fabric roll by using a brush to remove lines attached to the short thread ends;

the brush is used for brushing, whether long lines which are not cut off exist or not is also checked, processing misjudgment caused by the fact that some lines which are not completely cut off are curled together is avoided, so that subsequent processing is not influenced, if burrs which are not cut off are brushed and swept, two steps of S31 and S32 are repeated, and burrs are thoroughly removed.

S4: thirdly, performing fire ironing on the cut textile fabric, and slightly ironing and rolling irregular thread ends from the side edges of the fabric;

this process utilizes the surface fabric to meet the characteristic of thermal contraction, carries out high temperature fire to some deckle edges of dispersion on surface fabric both sides and scalds, makes it to beat a roll shrink, and whole process need notice the controlled temperature, avoids hindering the surface fabric, need master simultaneously and scald the distance between roller and the surface fabric, avoids hindering the surface fabric.

As a technical optimization scheme of the present invention, the third processing operation includes the following steps:

s41: placing the trimmed side edge of the textile fabric roll in a vertical direction, and straightening short thread ends reserved on the side edge of the textile fabric simultaneously to enable the short thread ends facing the bottom end of the fabric roll to be kept in a vertical state;

vertical placing utilizes gravity to make some deckle edges scattered on the two sides of the fabric to hang down from the surface of the fabric, avoids the deckle edges to clear up incompletely, if gravity does not hang down all deckle edges, can manually assist to manage.

S42: the ironing roller with the temperature of 120-140 ℃ is used for performing contact ironing from the bottom end of the short thread head, and after the short thread head on one side is ironed, the cloth roll is subjected to fire ironing on the other side;

utilize the boiling hot roller of high temperature to contact behind the deckle edge for these scattered end of a thread can be heated and beat a book shrink (this process is noticed and is controlled the temperature, avoids appearing the too high surface of burning material that burns of temperature to and the temperature crosses the condition that does not have the effect too low), and the deckle edge of shrink can the crimple in the both sides of surface fabric, so that carry out the processing of follow-up step.

S5: the fourth treatment, the edge of the fabric roll after being heated is ground by an edge grinding machine, and the thread ends of the heated and contracted roll are ground;

this process is in order to get rid of the deckle edge of the rolling of scalding the processing with the fire, because the braided wire atress has destroyed intermolecular structure for the part rolling sclerosis of being heated and the reunion, if these things do not handle not only can influence the whole impression of surface fabric, can also influence the use of surface fabric simultaneously.

As a technical optimization scheme of the present invention, the fourth processing operation includes the following steps:

s51: rotationally cooling the cloth roll after being heated;

the rotary cooling is to prevent the heated and shrunk burrs from being curled and bonded together, so that the subsequent processing is inconvenient, and certain damage can be caused to the fabric.

S52: after the temperature of the two sides of the yardage roll is reduced to room temperature, hanging the two sides of the yardage roll towards the vertical direction;

the hanging is simultaneously realized by utilizing the distance of gravity, so that the rough edges stressed to be curled and conglobated hang downwards from the side of the fabric, and the curled blocks can be conveniently removed without hurting the fabric at the back.

S53: polishing the short thread ends after being heated by using edge grinding equipment to remove bonding blocks of the cloth ends, wherein the two sides of the cloth roll are polished by using the same polishing operation;

the burr hard blocks which are heated and shrunk together are polished, so that smoothness of two sides of the fabric can be guaranteed, burr processing can be completely finished, and subsequent production and use of the fabric can not be influenced.

S54: horizontally placing the polished cloth roll, and then brushing and sweeping the two sides of the cloth roll gently by using a soft brush;

the dust that produces of polishing is got rid of through the brush and is swept, can inspect the result of deckle edge processing simultaneously, if do not reach the processing standard, some operations that can repeat foretell revise.

The whole processing process is according to the production needs of customers, if some customers need fabrics with small burrs, the reserved length can be increased during trimming of long cloth strips, the distance between a hot roller and the fabrics is increased during later hot ironing and polishing, the polishing time is increased, and the wound thread ends are scattered;

if the fabric needs a smooth surface, the reserved length needs to be cut, the distance between the ironing roller and the fabric is reduced, the polishing time is reduced, and the whole processing steps need to be continuously repeated, so that the two sides of the fabric are processed to be smoother and smoother.

For the technical personnel in the field, the processing technology finishes the processing of the rough selvedge of the fabric through four processing processes, and can control the rough selvedge processing degree through adjusting each processing process according to the production requirements of customers, so that the processing requirements of the customers on products are enriched, and simultaneously the rough selvedge of the fabric can be processed in time, so that the quality of the fabric is higher.

Its two, this processing technology, each processing procedure is relatively independent, is carrying out deckle edge processing's in-process, can select the processing procedure according to the processing demand, also can be according to the degree of handling, and the processing and processing process of repeated needs can remember nature deckle edge more definitely like this, can rationally control different processing procedures simultaneously for whole processing technology is more diversified.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

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