Battery turnover device and using method

文档序号:297019 发布日期:2021-11-26 浏览:16次 中文

阅读说明:本技术 电池周转装置及使用方法 (Battery turnover device and using method ) 是由 林春敏 于 2021-08-23 设计创作,主要内容包括:本发明涉及一种电池周转装置及使用方法,包括由上至下依次堆叠的若干层电池周转单元,所述电池周转单元包括电池周转板、安装在电池周转板下侧面四个角部的支撑腿,除最上层的电池周转板外,其余的电池周转板上安装有用于放置支撑电池模组的限位件,电池周转板上侧面四个角部均安装有定位插头,支撑腿下端面开设有能与定位插头进行插接的定位插孔;电池周转板为塑料板,电池周转板内部埋设有钢管框架,本周转装置结构简单,设计合理,可堆叠,不导电,不生锈,易清洁,耐污性能强,重量轻便,搬运方便,消除了现有的金属运输周转箱上的焊渣、生锈的碎屑在运输过程中掉落入电池中导致短路的安全隐患。(The invention relates to a battery turnover device and a using method thereof, comprising a plurality of layers of battery turnover units which are sequentially stacked from top to bottom, wherein each battery turnover unit comprises a battery turnover plate and supporting legs which are arranged at four corners of the lower side surface of the battery turnover plate; the battery turnover plate is a plastic plate, a steel pipe frame is buried in the battery turnover plate, the turnover device is simple in structure, reasonable in design, non-conductive, rustless, easy to clean, high in stain resistance, light in weight and convenient to carry, and potential safety hazards of short circuits caused by welding slag and rusty chips falling into the battery in the transportation process on the existing metal transportation turnover box are eliminated.)

1. A battery turnover device which is characterized in that: the battery turnover device comprises a plurality of layers of battery turnover units which are sequentially stacked from top to bottom, wherein each battery turnover unit comprises a battery turnover plate and supporting legs which are arranged at four corners of the lower side surface of the battery turnover plate, the other battery turnover plates are provided with limiting pieces for placing and supporting battery modules except the uppermost layer of the battery turnover plate, positioning plugs are arranged at the four corners of the upper side surface of the battery turnover plate, and positioning jacks which can be spliced with the positioning plugs are arranged on the lower end surfaces of the supporting legs;

the battery turnover plate is a plastic plate, and a steel pipe frame is buried in the battery turnover plate.

2. The battery turnaround device of claim 1, wherein: the supporting leg up end is equipped with the location convex part, and the battery turnover board downside is seted up the positioning groove of holding location convex part.

3. The battery turnaround device of claim 1, wherein: the middle part of the long side of the lower side face of the battery turnover plate is vertically provided with a middle pier foot, and the middle part of the short side of the lower side face of the battery turnover plate is vertically provided with a middle upright post.

4. The battery turnaround device of claim 3, wherein: the long limit of battery turnover board downside is in the inboard vertical label that installs of supporting leg of tip and is strengthened the post, and the long limit outside side of battery turnover board is equipped with the label board, and the label board both ends are connected with supporting leg, label enhancement post respectively.

5. The battery turnover device of claim 4, wherein: side cross brace is installed to middle pier foot lower extreme, and the lower extreme periphery of the supporting leg of both sides is connected respectively at side cross brace both ends, and the label is strengthened the post and is installed on side cross brace.

6. The battery turnaround device of claim 1, wherein: a plurality of conical concave holes are uniformly distributed on the upper surface and the lower surface of the battery turnover plate.

7. The battery turnover device of claim 4, wherein: the battery turnover plate is characterized in that bolt holes for mounting supporting legs, positioning plugs, middle columns, middle pier feet and label reinforcing columns are reserved in the periphery of the battery turnover plate, a steel pipe frame is arranged in a penetrating mode through the bolt holes, embedded nuts matched with the bolt holes are embedded in the upper ends of the supporting legs, the positioning plugs, the middle columns, the middle pier feet and the label reinforcing columns, and the supporting legs, the positioning plugs, the middle columns, the middle pier feet and the label reinforcing columns are plastic pieces.

8. The battery turnaround device of claim 7, wherein: and outer flanges are arranged at the upper end and the lower end of the periphery of the embedded nut.

9. The battery turnaround device of claim 7, wherein: the locating part includes two positioning element that the front and back symmetry set up, positioning element is including installing bottom plate on battery turnover board, installing the battery supporting component on the bottom plate, and the battery supporting component sets up a plurality of along bottom plate length direction interval, and the battery supporting component is provided with the support spacing groove that holds battery module lower extreme bight including two location supporting shoe that the symmetry set up on the location supporting shoe, supports the spacing groove and be the step groove.

10. An automobile battery turnover method, which adopts the battery turnover device as claimed in claim 1, and is characterized in that: firstly, determining the number of stacked layers according to requirements; then, putting the battery assembly into a battery turnover unit, then stacking another battery turnover unit on the battery turnover unit, then putting the battery assembly into the battery turnover unit on the upper layer, repeating the steps until the required layer number is reached, and forming a turnover box without placing the battery turnover unit on the upper layer; and the turnover box is conveyed into a carriage or a warehouse through the supporting vehicle.

Technical Field

The invention belongs to the technical field of machine manufacturing, and particularly relates to a battery turnover device and a using method thereof.

Background

The traditional battery transportation turnover box is made of steel pipes through welding, and the outer surface of the traditional battery transportation turnover box is sprayed with paint to play a role in rust prevention. Although the traditional steel turnover box has the advantages of firmness, durability and strong bearing capacity, the defects are obvious. The welding process is difficult to avoid the residue of welding slag, and steel products are used for a long time, and even if the steel products are subjected to rust prevention treatment, the steel products still can be rusted. The turnover box is specially used for transporting new energy automobile batteries, and the batteries need to be protected from being damaged in the transportation process, and meanwhile, foreign matters are prevented from falling into the batteries. And welding slag, rusty debris and other foreign matters can cause serious potential safety hazards such as battery short circuit. Therefore, in the transportation and maintenance process of the traditional steel turnover box, great effort and material resources are needed for cleaning, derusting, re-painting and other work, the operation cost is increased, the percentage of foreign matters is still not achieved, and the potential safety hazard is also caused.

Disclosure of Invention

The invention aims to overcome the defects and provides a battery turnover device and a using method thereof.

The invention solves the technical problem by adopting the scheme that the battery turnover device comprises a plurality of layers of battery turnover units which are sequentially stacked from top to bottom, wherein each battery turnover unit comprises a battery turnover plate and a supporting leg which is arranged at four corners of the lower side surface of the battery turnover plate;

the battery turnover plate is a plastic plate, and a steel pipe frame is buried in the battery turnover plate.

Furthermore, the supporting leg up end is equipped with the location convex part, and the battery turnover board downside is seted up the positioning groove of holding location convex part.

Further, the middle part of the long side of the lower side face of the battery turnover plate is vertically provided with a middle pier foot, and the middle part of the short side of the lower side face of the battery turnover plate is vertically provided with a middle upright post.

Further, the long limit of battery turnover board downside is in the inboard vertical label that installs of supporting leg of tip and is strengthened the post, and the long limit of battery turnover board outside the side is equipped with the label board, and the label board both ends are connected with supporting leg, label reinforcement post respectively.

Furthermore, side cross brace is installed to middle pier foot lower extreme, and the lower extreme periphery of the supporting leg of both sides is connected respectively at side cross brace both ends, and the label is strengthened the post and is installed on side cross brace.

Furthermore, a plurality of conical concave holes are uniformly distributed on the upper surface and the lower surface of the battery turnover plate.

Furthermore, bolt holes for installing supporting legs, positioning plugs, middle columns, middle pier feet and label reinforcing columns are reserved on the peripheries of the battery turnover plates, steel pipe frames are arranged in the bolt holes in a penetrating mode, embedded nuts matched with the bolt holes are embedded in the upper ends of the supporting legs, the positioning plugs, the middle columns, the middle pier feet and the label reinforcing columns, and the supporting legs, the positioning plugs, the middle columns, the middle pier feet and the label reinforcing columns are plastic pieces.

Furthermore, the upper end and the lower end of the periphery of the embedded nut are provided with outer flanges.

Furthermore, the locating part includes two locating element that the front and back symmetry set up, the locating element is including installing bottom plate on battery turnover board, installing the battery supporting component on the bottom plate, and the battery supporting component sets up a plurality of along bottom plate length direction interval, and the battery supporting component is including two location supporting shoe that the symmetry set up, is provided with the support spacing groove that holds battery module lower extreme bight on the location supporting shoe, supports the spacing groove and is the step groove.

A turnover method of an automobile battery comprises the following steps: firstly, determining the number of stacked layers according to requirements; then, putting the battery assembly into a battery turnover unit, then stacking another battery turnover unit on the battery turnover unit, then putting the battery assembly into the battery turnover unit on the upper layer, repeating the steps until the required layer number is reached, and forming a turnover box without placing the battery turnover unit on the upper layer; and the turnover box is conveyed into a carriage or a warehouse through the supporting vehicle.

Compared with the prior art, the invention has the following beneficial effects: simple structure, reasonable in design adopts the plastics material, can pile up, and the non-conducting does not rust, and is easy clean, and resistant dirty performance is strong, and light in weight carries the convenience, can alleviate a ray of workman intensity of labour, can increase the load capacity of whole car again, reaches the purpose that reduces the cost of transportation, has eliminated welding slag, the rusty piece on the current metal transportation turnover case and has fallen into the potential safety hazard that leads to the short circuit in the battery in the transportation.

Drawings

The invention is further described with reference to the following figures.

Fig. 1 is a schematic structural view of the present apparatus.

Fig. 2 is a schematic structural diagram of a battery turnaround unit.

Fig. 3 is a schematic structural diagram of the limiting member.

Fig. 4 is a schematic structural view of a steel pipe frame.

Fig. 5 is a schematic view of the structure of the lower side of the battery transfer plate.

In the figure: 1-a battery turnaround unit; 101-battery turnover plate; 102-support legs; 103-middle upright post; 104-middle pier foot; 105-side cross braces; 106-a label reinforcement column; 107-steel tube frame; 108-a positioning groove; 2-a limiting member; 201-a backplane; 202-positioning a support block; 203-supporting limit grooves; 3-a battery module; 4-positioning the plug; 5-label plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-5, a battery turnover device comprises a plurality of layers of battery turnover units 1 stacked in sequence from top to bottom, wherein each battery turnover unit comprises a battery turnover plate 101 and support legs 102 installed at four corners of the lower side surface of the battery turnover plate, the rest of the battery turnover plates except the uppermost battery turnover plate are provided with limit pieces 2 for placing and supporting battery modules 3, four corners of the upper side surface of each battery turnover plate are provided with positioning plugs 4 through bolts, and the lower end surfaces of the support legs are provided with positioning jacks capable of being spliced with the positioning plugs, preferably, the positioning plugs are conical plugs;

the battery turnover plate is a plastic plate, and a steel pipe frame 107 is embedded in the battery turnover plate.

In this embodiment, the supporting leg upper end surface is provided with a positioning protrusion, and the battery turnover plate lower side surface is provided with a positioning groove 108 for accommodating the positioning protrusion.

In this embodiment, middle pier foot 104 is vertically installed in the middle part on battery turnover board downside long limit, middle stand 103 is vertically installed in the middle part on battery turnover board downside short limit.

In this embodiment, the long limit of battery turnover board downside is in the inboard vertical label that installs of supporting leg of tip and is strengthened post 106, and the long limit outside side of battery turnover board is equipped with label board 5, and the label board both ends are connected with supporting leg, label reinforcement post respectively, and the label board is a square plastic slab, through fix with rivet, and the effect is the model of the turnover case of being convenient for paste and the information of placing the battery module.

In this embodiment, the side cross brace 105 is installed at the lower end of the middle pier foot, the two ends of the side cross brace are respectively connected with the periphery of the lower end of the supporting leg at the two sides through bolts, and the label reinforcing column is installed on the side cross brace through bolts.

In this embodiment, a plurality of toper shrinkage pools are equipped with in battery turnover board upper and lower surface equipartition.

In this embodiment, the periphery of the battery turnover plate is reserved with bolt holes for installing supporting legs, positioning plugs, middle columns, middle pier feet and label reinforcing columns, the steel pipe frame is penetrated through the bolt holes, embedded nuts matched with the bolt holes are embedded at the upper ends of the supporting legs, the positioning plugs, the middle columns, the middle pier feet and the label reinforcing columns, and the supporting legs, the positioning plugs, the middle columns, the middle pier feet and the label reinforcing columns are plastic parts.

In this embodiment, the reinforcing ribs are respectively installed at the upper end and the lower end of the peripheral side of the supporting leg, the reinforcing ribs on the upper side are in an inverted trapezoidal shape and used for reinforcing bearing capacity, the reinforcing ribs on the lower side are triangular, the lower installation surface is matched with the side brace, the installation surface is provided with bolt holes, and the bolt holes correspond to the side cross braces and correspond to hole site locking bolts.

In this embodiment, the lower extreme all is provided with the outward flange about the embedded nut periphery, and the embedded nut appearance is the I shape, and the embedded nut all has outward flange and plastics effort at the bolt lock pay with the pine in-process of taking off like this, and the nut embedded nut can not the slippage and drop.

In this embodiment, the locating part includes two locating element that the front and back symmetry set up, the locating element includes bottom plate 201 of installing on battery turnover board through the bolt, through the battery supporting component of bolt-on the bottom plate, and battery supporting component sets up a plurality of along bottom plate length direction interval, and battery supporting component includes two location supporting shoe 202 that the symmetry set up, is provided with the support spacing groove 203 that holds battery module lower extreme bight on the location supporting shoe, supports the spacing groove and is the step groove.

A turnover method of an automobile battery comprises the following steps: firstly, determining the number of stacked layers according to requirements; then, putting the battery assembly into a battery turnover unit, then stacking another battery turnover unit on the battery turnover unit, then putting the battery assembly into the battery turnover unit on the upper layer, repeating the steps until the required layer number is reached, and forming a turnover box without placing the battery turnover unit on the upper layer; and the turnover box is conveyed into a carriage or a warehouse through the supporting vehicle.

If this patent discloses or refers to parts or structures that are fixedly connected to each other, the fixedly connected may be understood as: a detachable fixed connection (for example using bolts or screws) is also understood as: non-detachable fixed connections (e.g. riveting, welding), but of course, fixed connections to each other may also be replaced by one-piece structures (e.g. manufactured integrally using a casting process) (unless it is obviously impossible to use an integral forming process).

In the description of this patent, it is to be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the patent, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.

The above-mentioned preferred embodiments, further illustrating the objects, technical solutions and advantages of the present invention, should be understood that the above-mentioned are only preferred embodiments of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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