Filling system with integrative coordinated type of spiral cover and gland

文档序号:297515 发布日期:2021-11-26 浏览:2次 中文

阅读说明:本技术 一种具有旋盖和压盖一体联动式的灌装系统 (Filling system with integrative coordinated type of spiral cover and gland ) 是由 黄文金 蒋新鹏 郑长发 郭艾 骆支宝 于 2021-08-27 设计创作,主要内容包括:本发明公开了一种具有旋盖和压盖一体联动式的灌装系统,涉及饮料生产设备技术领域。本发明包括进冲瓶机、灌装机、出灌装星轮、旋盖机、过渡星轮、压盖机和出瓶星轮;旋盖机包括旋盖机构、旋盖机星轮转台和传动机构;压盖机包括压盖机构、压盖机星轮转台和另一传动机构;传动机构包括轴座,轴座转动连接有空心轴;空心轴内转动连接有传动主轴,空心轴与传动主轴间连接有离合器。本发明通过出灌装星轮和过渡星轮将旋盖机和压盖机与冲瓶机和灌装机间形成一条生产线,并通过传动机构在旋盖机或压盖机不使用时实现动力中断,从而仅实现输送功能,解决了现有旋盖机和压盖机无法共用一条生产线,增加了整体生产成本的问题。(The invention discloses an integrated linkage type filling system with a rotary cover and a gland, and relates to the technical field of beverage production equipment. The invention comprises a bottle feeding and punching machine, a filling star wheel, a cap screwing machine, a transition star wheel, a capping machine and a bottle discharging star wheel; the cap screwing machine comprises a cap screwing mechanism, a star wheel turntable of the cap screwing machine and a transmission mechanism; the capping machine comprises a capping mechanism, a star wheel turntable of the capping machine and another transmission mechanism; the transmission mechanism comprises a shaft seat which is rotatably connected with a hollow shaft; the hollow shaft is connected with a transmission main shaft in a rotating way, and a clutch is connected between the hollow shaft and the transmission main shaft. The invention forms a production line between the cap screwing machine and the capping machine and between the bottle washing machine and the filling machine through the filling star wheel and the transition star wheel, and realizes power interruption when the cap screwing machine or the capping machine is not used through the transmission mechanism, thereby only realizing the conveying function, and solving the problems that the existing cap screwing machine and the capping machine cannot share one production line and the integral production cost is increased.)

1. The utility model provides a filling system with integrative coordinated type of spiral cover and gland which characterized in that: comprises a bottle inlet star wheel (1), a bottle punching machine (2), a connecting star wheel (3), a filling machine (4), a bottle outlet star wheel (5), a cap screwing machine (6), a transition star wheel (7), a capping machine (8) and a bottle outlet star wheel (9);

the bottle feeding star wheel (1) is used for conveying the bottles to the bottle washing machine (2), and the washed bottles are conveyed to the filling machine (4) through the connecting star wheel (3);

the bottle discharging and filling star wheel (5) is used for conveying the bottles filled by the filling machine (4) to the cap screwing machine (6), and the bottles enter the capping machine (8) through the transition star wheel (7) and then enter the conveying line through the bottle discharging star wheel (9) after passing through the cap screwing machine (6);

the cap screwing machine (6) comprises a cap screwing mechanism (601), a star wheel rotating table (602) of the cap screwing machine and a transmission mechanism (10), and the cap screwing mechanism (601) and the star wheel rotating table (602) of the cap screwing machine are both connected with the transmission mechanism (10) and are driven by the transmission mechanism (10);

the capping machine (8) comprises a capping mechanism (801), a capping machine star wheel rotary table (802) and another transmission mechanism (10), wherein the capping mechanism (801) and the capping machine star wheel rotary table (802) are connected with the transmission mechanism (10) and driven by the transmission mechanism (10);

the transmission mechanism (10) comprises a shaft seat (101), and the shaft seat (101) is fixedly connected with the stand bedplate; the shaft seat (101) is rotatably connected with a hollow shaft (102); a transmission main shaft (103) is rotationally connected in the hollow shaft (102);

the outer wall of the hollow shaft (102) is fixedly connected with a driving wheel (104) which is used for being connected with a power input end through the driving wheel (104);

and a clutch (105) is connected between the hollow shaft (102) and the transmission main shaft (103) and is used for realizing the on-off of the power transmission between the hollow shaft (102) and the transmission main shaft (103) through the clutch (105).

2. The filling system with integrated cap-screwing and capping linkage of claim 1, characterized in that a hollow shaft (102) of the transmission mechanism (10) is fixedly connected with a star wheel turntable (602) of the cap screwing machine, and a transmission main shaft (103) is connected with the cap screwing mechanism (601);

and the hollow shaft (102) of the other transmission mechanism (10) is fixedly connected with the star wheel rotating table (802) of the capping machine, and the transmission main shaft (103) is connected with the capping mechanism (801).

3. The filling system with cap screwing and capping integrated linkage type according to claim 1 or 2, wherein the driving wheels (104) of the two driving mechanisms (10) are connected with the same power input end and are used for driving the cap screwing machine (6) and the capping machine (8) to act synchronously through the same driving assembly.

4. The filling system with the integrated linkage of cap screwing and capping as claimed in claim 1 or 2, characterized in that the out-filling star wheel (5) is connected with a driving mechanism (501), and the driving mechanism (501) is in transmission connection with a driving wheel (104) of a transmission mechanism (10) connected with the cap screwing machine (6) and is used for synchronously driving the engagement star wheel (3) and the cap screwing machine (6) to act through the driving mechanism (501).

5. The filling system with the integrated linkage of cap screwing and capping as claimed in claim 4, wherein the transmission mechanism (10) of the cap screwing machine (6) is in transmission connection with the transition star wheel (7) through the transmission wheel (104) and is used for synchronously driving the engagement star wheel (3), the cap screwing machine (6) and the transition star wheel (7) to act through the driving mechanism (501).

6. The filling system with the integrated linkage of cap screwing and capping as claimed in claim 5, wherein the transition star wheel (7) is in transmission connection with a transmission wheel (104) of a transmission mechanism (10) connected with the capping machine (8) and is used for synchronously driving the engagement star wheel (3), the cap screwing machine (6), the transition star wheel (7) and the capping machine (8) to act through a driving mechanism (501).

Technical Field

The invention belongs to the technical field of beverage production equipment, and particularly relates to an integrated linkage type filling system with a rotary cover and a pressing cover.

Background

In recent years, glass bottled wine and beverage show high-end image as much as possible by virtue of exquisite packaging design, are deeply favored by consumers, and have diversified bottle type designs, wherein bottle caps are diversified and have different forms.

Like the existing aluminum screw cap, the wine beverage can be unscrewed without using tools; if a crown cap exists, most beer bottles in the market are sealed, and a wrench tool is needed for opening; in addition, in recent years, the new pop-top cap is similar to a crown cap, but a pull ring is designed, so that a wrench is not needed when the pop-top cap is opened.

Because the specific connection form of the bottle cap and the bottle body is different, different bottle caps need to be produced through different production lines in actual production, for example, an aluminum threaded cap needs to be screwed on the bottle body through a cap screwing machine, and a crown cap needs to be pressed on the bottle body through a cap pressing machine.

Because the cap screwing machine and the capping machine cannot be shared on one production line, two production lines are required for production, the equipment investment is increased, the production energy consumption is increased, and the overall production cost is greatly increased.

Disclosure of Invention

The invention aims to provide a filling system with an integrated linkage of a cap screwing machine and a cap pressing machine, wherein a production line is formed among the cap screwing machine, the cap pressing machine, a bottle punching machine and a filling machine through an out-filling star wheel and a transition star wheel, and power interruption is realized through a transmission mechanism when the cap screwing machine or the cap pressing machine is not used, so that the unused cap screwing machine or cap pressing machine only realizes a conveying function, and the problem that the existing cap screwing machine and cap pressing machine cannot share one production line and the whole production cost is increased is solved.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to a rotary cap and gland integrated linkage type filling system, which comprises a bottle inlet star wheel, a bottle punching machine, a connecting star wheel, a filling machine, a bottle outlet star wheel, a rotary cap machine, a transition star wheel, a gland machine and a bottle outlet star wheel; the bottle feeding star wheel is used for conveying the bottles to a bottle washing machine, and the washed bottles are conveyed to a filling machine through the connecting star wheel; the bottle discharging and filling star wheel is used for conveying the bottles filled by the filling machine to the cap screwing machine, and the bottles enter the capping machine through the transition star wheel and then enter the conveying line through the bottle discharging star wheel after passing through the cap screwing machine; the cap screwing machine comprises a cap screwing mechanism, a cap screwing machine star wheel rotating table and a transmission mechanism, and the cap screwing mechanism and the cap screwing machine star wheel rotating table are connected with the transmission mechanism and driven by the transmission mechanism; the capping machine comprises a capping mechanism, a capping machine star wheel rotating table and another transmission mechanism, and the capping mechanism and the capping machine star wheel rotating table are connected with the transmission mechanism and driven by the transmission mechanism.

The transmission mechanism comprises a shaft seat, and the shaft seat is fixedly connected with the rack bedplate; the shaft seat is rotatably connected with a hollow shaft; a transmission main shaft is rotationally connected in the hollow shaft; the outer wall of the hollow shaft is fixedly connected with a driving wheel which is used for being connected with a power input end through the driving wheel; and a clutch is connected between the hollow shaft and the transmission main shaft and is used for realizing the on-off of power transmission between the hollow shaft and the transmission main shaft through the clutch.

Furthermore, a hollow shaft of the transmission mechanism is fixedly connected with a star wheel rotating table of the cap screwing machine, and a transmission main shaft is connected with the cap screwing mechanism; and the hollow shaft of the transmission mechanism is fixedly connected with the star wheel rotating table of the capping machine, and the transmission main shaft is connected with the capping mechanism.

Furthermore, the driving wheels of the two driving mechanisms are connected with the same power input end and used for driving the cap screwing machine and the cap pressing machine to act synchronously through the same driving assembly.

Furthermore, the filling star wheel is connected with a driving mechanism, and the driving mechanism is in transmission connection with a transmission wheel of a transmission mechanism connected with the cap screwing machine and is used for synchronously driving the connecting star wheel and the cap screwing machine to act through the driving mechanism.

Furthermore, a transmission mechanism of the cap screwing machine is in transmission connection with the transition star wheel through a transmission wheel and is used for synchronously driving the connection star wheel, the cap screwing machine and the transition star wheel to move through a driving mechanism.

Furthermore, the transition star wheel is in transmission connection with a transmission wheel of a transmission mechanism connected with the capping machine and used for synchronously driving the connection star wheel, the capping machine, the transition star wheel and the capping machine to act through the driving mechanism.

The invention has the following beneficial effects:

according to the invention, a production line is formed between the cap screwing machine and the capping machine and between the bottle washing machine and the filling machine through the filling star wheel and the transition star wheel, and power interruption is realized through the transmission mechanism when the cap screwing machine or the capping machine is not used, so that the cap screwing machine or the capping machine which is not used only realizes a conveying function, the production line is switched between two different production lines of cap screwing and capping, equipment sharing is realized for the two production lines, equipment investment is effectively reduced, equipment operation energy consumption is reduced, and the whole production cost is reduced.

Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a filling system with an integrated linkage of a screw cap and a gland in accordance with the present invention;

FIG. 2 is a schematic structural view of a cap screwing machine and a transmission mechanism;

FIG. 3 is a schematic structural view of a capping machine and a transmission mechanism;

FIG. 4 is a schematic structural view of the transmission mechanism;

in the drawings, the components represented by the respective reference numerals are listed below:

1-bottle feeding star wheel, 2-bottle punching machine, 3-connecting star wheel, 4-filling machine, 5-bottle discharging star wheel, 6-cap screwing machine, 7-transition star wheel, 8-cap pressing machine, 9-bottle discharging star wheel, 10-transmission mechanism, 11-frame table plate, 101-shaft seat, 102-hollow shaft, 103-transmission main shaft, 104-transmission wheel, 105-clutch, 601-cap screwing mechanism, 602-cap screwing machine star wheel turntable, 801-cap pressing mechanism and 802-cap screwing machine star wheel turntable.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.

Example one

Referring to fig. 1, the present invention is a filling system with cap-rotating and capping integrated linkage, which includes a bottle-feeding star wheel 1, a bottle-punching machine 2, a connecting star wheel 3, a filling machine 4, a bottle-discharging star wheel 5, a cap-rotating machine 6, a transition star wheel 7, a capping machine 8 and a bottle-discharging star wheel 9, and the distribution is in this way.

The bottle feeding star wheel 1 is used for conveying the bottles on the conveying belt to the bottle flushing machine 2, and the bottles flushed by the bottle flushing machine 2 are conveyed to the filling machine 4 through the connecting star wheel 3.

Filling machine 4 carries out the filling to the bottle, and the bottle after the filling is rotated to a filling star gear 5 positions, goes out filling star gear 5 and is used for carrying the bottle after 4 filling through filling machine to spiral cover machine 6 to the bottle passes through behind the spiral cover machine 6, gets into closing machine 8 through transition star gear 7, and the rethread goes out bottle star gear 9 and gets into the transfer chain, makes towards bottle machine 2, filling machine 4, spiral cover machine 6 and closing machine 8 formation a production line.

As shown in fig. 2, the capping machine 6 includes a capping mechanism 601, a capping machine star wheel turntable 602, and a transmission mechanism 10, and both the capping mechanism 601 and the capping machine star wheel turntable 602 are connected to the transmission mechanism 10 and driven by the transmission mechanism 10.

As shown in fig. 3, the capper 8 includes a capping mechanism 801, a capper star wheel turntable 802 and another transmission mechanism 10, and the capping mechanism 801 and the capper star wheel turntable 802 are both connected to the transmission mechanism 10 and driven by the transmission mechanism 10.

As shown in fig. 4, the transmission mechanism 10 includes a shaft seat 101, and the shaft seat 101 is fixedly connected with the frame platen 11 of the capping machine 6 or 8, and the shaft seat 101 is rotatably connected with a hollow shaft 102; a transmission main shaft 103 is rotatably connected in the hollow shaft 102.

The outer wall of the hollow shaft 102 is fixedly connected with a driving wheel 104, and the driving wheel 104 can be a gear, a belt wheel or a chain wheel, and the like, and is used for being connected with the power input end through the driving wheel 104, so that the transmission mechanism 10 obtains a driving force.

Wherein, the shaft seat 101 of one of the transmission mechanisms 10 is fixedly connected with the rack bedplate 11 of the cap screwing machine 6 through bolts, the hollow shaft 102 is fixedly connected with the star wheel rotating table 602 of the cap screwing machine, and the transmission main shaft 103 is connected with the cap screwing mechanism 601.

And the shaft seat 101 of the other transmission mechanism 10 is connected with the rack bedplate 11 of the capping machine 8 through bolts, the hollow shaft 102 is fixedly connected with the star wheel turntable 802 of the capping machine, and the transmission main shaft 103 is connected with the capping mechanism 801.

A clutch 105 is connected between the hollow shaft 102 and the transmission main shaft 103, and is used for realizing the on-off of the power transmission between the hollow shaft 102 and the transmission main shaft 103 through the clutch 105, that is, the hollow shaft 102 and the transmission main shaft 103 realize synchronous rotation through the clutch 105, or the clutch 105 interrupts the power between the hollow shaft 102 and the transmission main shaft 103, and only the hollow shaft 102 of the transmission mechanism 10 rotates.

Namely, the cap screwing mechanism 601 and the cap screwing machine star wheel rotating platform 602 of the cap screwing machine 6 realize synchronous rotation, or only the cap screwing machine star wheel rotating platform 602 realizes rotation. Similarly, the capping mechanism 801 and the capping machine star wheel turntable 802 of the capping machine 8 are enabled to rotate synchronously, or only the capping machine star wheel turntable 802 is enabled to rotate.

When the cap screwing type is produced on the production line, the bottle bodies sequentially pass through the bottle punching machine 1 to be filled and then are filled by the filling machine 4, and then enter the cap screwing machine 6 through the filling star wheel 5, at the moment, power transmission is realized between the hollow shaft 102 and the transmission main shaft 103 of the transmission mechanism 10 on the cap screwing machine 6 through the clutch 105, namely, the hollow shaft 102 and the transmission main shaft 103 synchronously rotate, so that the cap screwing mechanism 601 and the cap screwing machine star wheel rotating table 602 synchronously rotate, the transmission mechanism 10 is connected with the driving mechanism through the transmission wheel 104, so that the cap screwing machine 6 acts, and cap screwing operation is carried out on the bottle bodies entering the cap screwing machine 6.

The bottle that the spiral cover operation was accomplished gets into capper 8 in under the effect of transition star gear 7 this moment, realize power interruption through clutch 105 between hollow shaft 102 and the transmission main shaft 103 of drive mechanism 10 on capper 8, drive mechanism only drives hollow shaft 102 through drive wheel 104 and rotates promptly, make capping mechanism 801 keep fixed, only capper star gear revolving stage 802 rotates, thereby make capper 8 only through the rotation of capper star gear revolving stage 802, realize the transport function, thereby carry the bottle after the operation of will revolving cover is accomplished again on going into the transfer chain through a bottle star gear 9, thereby realize the production line operation of spiral cover type.

When the production line produces the capping type, the hollow shaft 102 and the transmission main shaft 103 of the transmission mechanism 10 on the capping machine 6 are powered off through the clutch 105, namely, only the hollow shaft 102 rotates, so that the capping mechanism 601 is kept fixed, and only the capping machine star wheel rotating table 602 rotates, so that the capping machine 6 only realizes the conveying function.

At this time, power transmission is realized between the hollow shaft 102 and the transmission main shaft 103 of the transmission mechanism 10 on the capping machine 8 through the clutch 105, the hollow shaft 102 and the transmission main shaft 103 rotate synchronously, so that the capping mechanism 801 and the capping machine star wheel rotating table 802 rotate synchronously, the capping machine 8 realizes capping operation, and the capped bottles are conveyed into a conveying line through the bottle outlet star wheel 9, so that the capping type production line operation is realized.

The clutch 105 on the transmission mechanism 10 is used for realizing the power connection and disconnection between the hollow shaft 102 and the transmission main shaft 103, so that the capping machine 6 works when the capping type is produced, and the capping machine 8 only conveys the bottle bodies through the rotation of the capping machine star wheel rotary table 802. And when the production gland type for the spiral cover machine 6 only rotates through spiral cover machine star wheel revolving stage 602 and carries the bottle, and carries out the gland operation through capper 8, makes spiral cover machine 6 and capper 8 realize the production line sharing, the effectual equipment that has reduced drops into, the effectual holistic manufacturing cost that has reduced.

Example two

On the basis of the first embodiment, the driving wheels 104 of the two driving mechanisms 10 are connected with the same power input end, that is, the cap screwing machine 6 and the cap pressing machine 8 are driven by the same driving assembly and are used for driving the cap screwing machine 6 and the cap pressing machine 8 to act synchronously by the same driving assembly, so that the equipment investment and the energy consumption waste are reduced.

EXAMPLE III

On the basis of the first embodiment, the output filling star wheel 5 is connected with a driving mechanism 501, and the driving mechanism 501 is in driving connection with the driving wheel 104 of the driving mechanism 10 connected with the cap screwing machine 6, and is used for synchronously driving the engagement star wheel 3 and the cap screwing machine 6 to act through the driving mechanism 501, so that the engagement star wheel 3 and the cap screwing machine 6 share one driving mechanism 501, and the investment of power components is reduced.

Example four

On the basis of the third embodiment, the transmission mechanism 10 on the cap screwing machine 6 is in transmission connection with the transition star wheel 7 through the transmission wheel 104, and is used for synchronously driving the engagement star wheel 3, the cap screwing machine 6 and the transition star wheel 7 to act through the driving mechanism 501, so that the investment of power components is further reduced.

EXAMPLE five

On the basis of the fourth embodiment, the transition star wheel 7 is in transmission connection with the transmission wheel 104 of the transmission mechanism 10 connected with the capping machine 8, and is used for synchronously driving the engagement star wheel 3, the capping machine 6, the transition star wheel 7 and the capping machine 8 to act through the driving mechanism 501.

Therefore, the engagement star wheel 3, the cap screwing machine 6, the transition star wheel 7 and the capping machine 8 share the driving mechanism 501, and therefore the production cost increase caused by equipment investment is effectively reduced. And when the cap screwing type or the cap pressing type is produced, the cap screwing machine 6 or the cap pressing machine 8 only realizes the conveying function, the energy consumption waste caused by the action of the cap screwing mechanism 601 or the cap pressing mechanism 801 is avoided, the whole energy consumption is favorably reduced, and the production cost is effectively reduced.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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