阅读说明：本技术 一种螺杆空压机节能运行监测系统 (Energy-saving operation monitoring system of screw air compressor ) 是由 高雄发 于 2021-05-19 设计创作，主要内容包括：本发明公开了一种螺杆空压机节能运行监测系统,包括监测箱,安装在监测箱正面的透明防护门,所述防护门的背面设置有连接板,所述连接板的正面固定连接有海绵块,所述海绵块远离连接板的一侧与防护门的表面接触,所述监测箱的顶部固定连接有传动电机,所述传动电机的输出端固定连接有连接杆。本发明通过传动电机和连接杆带动收卷轮旋转,收卷轮对钢缆进行收卷并拉动连接板上升,连接板在移动过程中利用海绵块对防护门进行擦拭,从而达到将水雾去除的效果,解决了现有的运行监测装置在使用过程中其表面会因温差产生水雾,严重影响了使用者对运行数值进行观察记录,而使用者在擦拭水雾的过程中还有可能出现触电的问题。(The invention discloses an energy-saving operation monitoring system of a screw air compressor, which comprises a monitoring box and a transparent protective door arranged on the front surface of the monitoring box, wherein a connecting plate is arranged on the back surface of the protective door, a sponge block is fixedly connected to the front surface of the connecting plate, one side of the sponge block, far away from the connecting plate, is in contact with the surface of the protective door, a transmission motor is fixedly connected to the top of the monitoring box, and the output end of the transmission motor is fixedly connected with a connecting rod. According to the invention, the transmission motor and the connecting rod drive the winding wheel to rotate, the winding wheel winds the steel cable and pulls the connecting plate to ascend, and the sponge block is used for wiping the protective door during the moving process of the connecting plate, so that the effect of removing water mist is achieved, and the problems that the surface of the existing operation monitoring device generates water mist due to temperature difference during the use process, the observation and the recording of a user on an operation numerical value are seriously influenced, and the user possibly gets an electric shock during the water mist wiping process are solved.)

1. An energy-saving operation monitoring system of a screw air compressor comprises a monitoring box (1);

a transparent protective door (2) arranged on the front surface of the monitoring box (1);

the method is characterized in that: the back of guard gate (2) is provided with connecting plate (3), the positive fixedly connected with sponge piece (4) of connecting plate (3), one side of connecting plate (3) and the surface contact of guard gate (2) are kept away from in sponge piece (4), the top fixedly connected with driving motor (5) of monitoring case (1), the output fixedly connected with connecting rod (6) of driving motor (5), the one end fixedly connected with wind-up pulley (7) of driving motor (5) are kept away from in connecting rod (6), the surface winding of wind-up pulley (7) has steel cable (8), the one end that wind-up pulley (7) were kept away from in steel cable (8) runs through to the inside of guard gate (2) and is connected with the fixed surface of connecting plate (3), the top fixedly connected with of monitoring case (1) is used for pulling the structure of steel cable (8).

2. The energy-saving operation monitoring system of the screw air compressor as claimed in claim 1, wherein: the structure for pulling the steel cable (8) is that the support frame (9) at monitoring box (1) top is fixed, there are two-way screw rod (10) inside support frame (9) through bearing swing joint, the surperficial threaded connection of two-way screw rod (10) has swivel nut (11), the pull ring (12) on steel cable (8) surface is established to the top fixedly connected with cover of swivel nut (11), pull ring (12) and steel cable (8) sliding connection, the left side of support frame (9) is provided with transmission speed reduction structure.

3. The energy-saving operation monitoring system of the screw air compressor as claimed in claim 2, wherein: the transmission speed reduction structure is characterized in that the shaft lever (13) is movably connected to the top of the monitoring box (1) through a bearing, helical gears (14) are fixedly connected to the surface of the shaft lever (13) and the left end of the bidirectional screw (10), the helical gears (14) are meshed with each other, a worm (15) is fixedly connected to the surface of the connecting rod (6), a worm wheel (16) located on the front face of the worm (15) is fixedly connected to the top end of the shaft lever (13), and the worm (15) and the worm wheel (16) are meshed with each other.

4. The energy-saving operation monitoring system of the screw air compressor as claimed in claim 3, wherein: the top of the monitoring box (1) is fixedly connected with a positioning frame (17) sleeved on the surface of the shaft lever (13), and the positioning frame (17) is movably connected with the shaft lever (13).

5. The energy-saving operation monitoring system of the screw air compressor as claimed in claim 2, wherein: the inner portion of the supporting frame (9) is fixedly connected with a guide block (18), and the top of the guide block (18) extends to the inner portion of the threaded sleeve (11) and is connected with the threaded sleeve (11) in a sliding mode.

6. The energy-saving operation monitoring system of the screw air compressor as claimed in claim 1, wherein: the top fixedly connected with protection casing (19) of monitoring case (1), driving motor (5) and rolling wheel (7) all are located the inside of protection casing (19).

7. The energy-saving operation monitoring system of the screw air compressor as claimed in claim 1, wherein: the bottom fixedly connected with blotter (20) of connecting plate (3), one side that connecting plate (3) were kept away from in blotter (20) and the surface contact of guard gate (2), the material of blotter (20) is damping silica gel material.

8. The energy-saving operation monitoring system of the screw air compressor as claimed in claim 1, wherein: the left side and the equal fixedly connected with guide rail (21) in right side of guard gate (2) inner wall, one side that guard gate (2) were kept away from in guide rail (21) extends to the inside of connecting plate (3) and with connecting plate (3) sliding connection.

Technical Field

The invention relates to the technical field of air compressors, in particular to an energy-saving operation monitoring system for a screw air compressor.

Background

In order to avoid accidents, the air compressor needs to be operated by an energy-saving monitoring system to monitor the operation state of the monitoring device in real time, but the surface of the existing operation monitoring device can generate water mist due to temperature difference in the using process, so that the observation and recording of a user on an operation numerical value are seriously influenced, and the electric shock condition can also occur in the process of wiping the water mist by the user.

Disclosure of Invention

In order to solve the problems in the background art, the invention aims to provide an energy-saving operation monitoring system of a screw air compressor, which has the advantage of convenience in cleaning water mist and solves the problems that the surface of the existing operation monitoring device can generate water mist due to temperature difference in the using process, the observation and the recording of a user on an operation numerical value are seriously influenced, and the user possibly gets an electric shock in the water mist wiping process.

In order to achieve the purpose, the invention provides the following technical scheme: an energy-saving operation monitoring system of a screw air compressor comprises a monitoring box;

the transparent protective door is arranged on the front surface of the monitoring box;

the back of guard gate is provided with the connecting plate, the positive fixedly connected with sponge piece of connecting plate, the sponge piece is kept away from one side of connecting plate and the surface contact of guard gate, the top fixedly connected with drive machine of monitoring case, drive machine's output fixedly connected with connecting rod, drive machine's one end fixedly connected with rolling wheel is kept away from to the connecting rod, the surface winding of rolling wheel has the steel cable, the one end that the rolling wheel was kept away from to the steel cable runs through to the inside of guard gate and is connected with the fixed surface of connecting plate, the top fixedly connected with of monitoring case is used for pulling the structure of steel cable.

Preferably, the structure for pulling the steel cable is a supporting frame fixed at the top of the monitoring box, a bidirectional screw is movably connected inside the supporting frame through a bearing, a threaded sleeve is connected to the surface of the bidirectional screw in a threaded manner, a pull ring sleeved on the surface of the steel cable is fixedly connected to the top of the threaded sleeve, the pull ring is connected with the steel cable in a sliding manner, and a transmission speed reduction structure is arranged on the left side of the supporting frame.

Preferably, the transmission speed reduction structure is a shaft lever movably connected to the top of the monitoring box through a bearing, helical gears are fixedly connected to the surface of the shaft lever and the left end of the bidirectional screw rod, the helical gears are meshed with each other, a worm is fixedly connected to the surface of the connecting rod, a worm wheel positioned on the front face of the worm is fixedly connected to the top end of the shaft lever, and the worm wheel are meshed with each other.

Preferably, the top of the monitoring box is fixedly connected with a positioning frame sleeved on the surface of the shaft lever, and the positioning frame is movably connected with the shaft lever.

Preferably, the support frame is fixedly connected with a guide block inside, and the top of the guide block extends to the inside of the threaded sleeve and is connected with the threaded sleeve in a sliding manner.

Preferably, a protective cover is fixedly connected to the top of the monitoring box, and the transmission motor and the winding wheel are both located inside the protective cover.

Preferably, the bottom of the connecting plate is fixedly connected with a cushion pad, one side of the cushion pad, which is far away from the connecting plate, is in contact with the surface of the protective door, and the cushion pad is made of damping silica gel materials.

Preferably, the left side and the right side of the inner wall of the protective door are both fixedly connected with guide rails, and one side of each guide rail, which is far away from the protective door, extends into the connecting plate and is in sliding connection with the connecting plate.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the transmission motor and the connecting rod drive the winding wheel to rotate, the winding wheel winds the steel cable and pulls the connecting plate to ascend, and the sponge block is used for wiping the protective door during the moving process of the connecting plate, so that the effect of removing water mist is achieved, and the problems that the surface of the existing operation monitoring device generates water mist due to temperature difference during the use process, the observation and the recording of a user on an operation numerical value are seriously influenced, and the user possibly gets an electric shock during the water mist wiping process are solved.

2. According to the invention, the supporting frame, the bidirectional screw, the threaded sleeve and the pull ring are arranged, so that the steel cables can be driven to be uniformly wound on the surface of the winding wheel, and the abrasion between the adjacent steel cables is reduced.

3. The invention can utilize the power in the working process of the connecting rod by arranging the shaft lever, the helical gear, the worm wheel and the worm, and can be convenient for a user to accurately control the rotating speed of the bidirectional screw rod.

4. According to the invention, the positioning frame is arranged, so that the shaft lever can be supported, and the contact area between the shaft lever and the monitoring box is increased.

5. According to the invention, the guide block is arranged, so that the screw sleeve can be limited, and the screw sleeve is prevented from rotating along with the bidirectional screw rod in the moving process.

6. According to the invention, the protective cover is arranged, so that the safety of the monitoring box can be improved, and the structure in the working process is prevented from injuring a user.

7. According to the invention, the cushion pad is arranged, so that the impact force generated when the connecting plate is reset can be reduced, and the effect of protecting the connecting plate and the protective door can be achieved.

8. The invention can limit the connecting plate by arranging the guide rail, and improves the contact tightness of the sponge block and the protective door.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic sectional front view of a partial structure of the present invention;

FIG. 4 is a schematic rear sectional view of a protective door structure according to the present invention;

FIG. 5 is an enlarged view of the structure at A in FIG. 3 according to the present invention;

FIG. 6 is an enlarged view of the structure at B in FIG. 4 according to the present invention.

In the figure: 1. a monitoring box; 2. a protective door; 3. a connecting plate; 4. a sponge block; 5. a drive motor; 6. a connecting rod; 7. a winding wheel; 8. a wire rope; 9. a support frame; 10. a bidirectional screw; 11. a threaded sleeve; 12. a pull ring; 13. a shaft lever; 14. a helical gear; 15. a worm; 16. a worm gear; 17. a positioning frame; 18. a guide block; 19. a protective cover; 20. a cushion pad; 21. a guide rail.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 6, the energy-saving operation monitoring system for the screw air compressor provided by the invention comprises a monitoring box 1;

a transparent protective door 2 arranged on the front surface of the monitoring box 1;

the back of guard gate 2 is provided with connecting plate 3, the positive fixedly connected with sponge piece 4 of connecting plate 3, sponge piece 4 keeps away from one side of connecting plate 3 and guard gate 2's surface contact, the top fixedly connected with drive machine 5 of monitoring case 1, the output fixedly connected with connecting rod 6 of drive machine 5, the one end fixedly connected with rolling wheel 7 of drive machine 5 is kept away from to connecting rod 6, the surface winding of rolling wheel 7 has steel cable 8, the one end that rolling wheel 7 was kept away from to steel cable 8 runs through to the inside of guard gate 2 and is connected with the fixed surface of connecting plate 3, the top fixedly connected with of monitoring case 1 is used for pulling the structure of steel cable 8.

Referring to fig. 5, the structure for pulling the steel cable 8 is a supporting frame 9 fixed on the top of the monitoring box 1, the inside of the supporting frame 9 is movably connected with a bidirectional screw 10 through a bearing, the surface of the bidirectional screw 10 is connected with a threaded sleeve 11 in a threaded manner, the top of the threaded sleeve 11 is fixedly connected with a pull ring 12 sleeved on the surface of the steel cable 8, the pull ring 12 is slidably connected with the steel cable 8, and the left side of the supporting frame 9 is provided with a transmission speed reduction structure.

As a technical optimization scheme of the invention, the supporting frame 9, the bidirectional screw 10, the thread sleeve 11 and the pull ring 12 are arranged, so that the steel cables 8 can be driven to be uniformly wound on the surface of the winding wheel 7, and the abrasion between the adjacent steel cables 8 is reduced.

Referring to fig. 5, the transmission deceleration structure is a shaft rod 13 movably connected to the top of the monitoring box 1 through a bearing, the helical gears 14 are fixedly connected to the surface of the shaft rod 13 and the left end of the bidirectional screw 10, the helical gears 14 are engaged with each other, the worm 15 is fixedly connected to the surface of the connecting rod 6, the worm wheel 16 located on the front surface of the worm 15 is fixedly connected to the top end of the shaft rod 13, and the worm 15 and the worm wheel 16 are engaged with each other.

As a technical optimization scheme of the invention, by arranging the shaft rod 13, the helical gear 14, the worm wheel 16 and the worm 15, the power in the working process of the connecting rod 6 can be utilized, and the rotation speed of the bidirectional screw 10 can be accurately controlled by a user.

Referring to fig. 5, a positioning frame 17 sleeved on the surface of the shaft 13 is fixedly connected to the top of the monitoring box 1, and the positioning frame 17 is movably connected with the shaft 13.

As a technical optimization scheme of the invention, the positioning frame 17 is arranged, so that the shaft rod 13 can be supported, and the contact area between the shaft rod 13 and the monitoring box 1 is increased.

Referring to fig. 5, a guide block 18 is fixedly connected to the inside of the support frame 9, and the top of the guide block 18 extends to the inside of the threaded sleeve 11 and is slidably connected to the threaded sleeve 11.

As a technical optimization scheme of the invention, the guide block 18 is arranged, so that the threaded sleeve 11 can be limited, and the threaded sleeve 11 is prevented from rotating along with the bidirectional screw 10 in the moving process.

Referring to fig. 1, a protective cover 19 is fixedly connected to the top of the monitoring box 1, and the transmission motor 5 and the winding wheel 7 are both located inside the protective cover 19.

As a technical optimization scheme of the invention, the safety of the monitoring box 1 can be improved by arranging the protective cover 19, and the structure in the working process is prevented from injuring a user.

Referring to fig. 6, a cushion 20 is fixedly connected to the bottom of the connecting plate 3, one side of the cushion 20 away from the connecting plate 3 contacts with the surface of the protective door 2, and the cushion 20 is made of damping silica gel material.

As a technical optimization scheme of the invention, the cushion pad 20 is arranged, so that the impact force generated when the connecting plate 3 is reset can be reduced, and the effect of protecting the connecting plate 3 and the protective door 2 can be achieved.

Referring to fig. 6, the left side and the right side of the inner wall of the protection door 2 are both fixedly connected with a guide rail 21, and one side of the guide rail 21 away from the protection door 2 extends to the inside of the connecting plate 3 and is connected with the connecting plate 3 in a sliding manner.

As a technical optimization scheme of the invention, the guide rail 21 is arranged, so that the connecting plate 3 can be limited, and the contact tightness between the sponge block 4 and the protective door 2 is improved.

The working principle and the using process of the invention are as follows: during the use, the user carries out real-time observation to monitoring box 1 inside data through transparent guard gate 2, when water smoke led to the fact the influence to guard gate 2's transparency, at first open driving motor 5, driving motor 5 drives the rolling wheel 7 through connecting rod 6 and rotates, rolling wheel 7 rolls up steel cable 8 and stimulates connecting plate 3 to rise, connecting plate 3 utilizes sponge piece 4 to clean guard gate 2 at the removal in-process, thereby reach the effect of getting rid of water smoke, and connecting rod 6 can utilize worm wheel 16 and worm 15 to drive axostylus axostyle 13 slow revolution at rotatory in-process, axostylus axostyle 13 drives two-way screw rod 10 through helical gear 14 and rotates and promote swivel nut 11 reciprocating motion, swivel nut 11 stimulates steel cable 8 reciprocating motion and makes its even winding on the surface of rolling wheel 7 through pull ring 12 at the removal in-process.

In summary, the following steps: this energy-conserving operation monitoring system of screw compressor machine, it is rotatory to drive winding wheel 7 through driving motor 5 and connecting rod 6, winding wheel 7 rolls steel cable 8 and stimulates connecting plate 3 to rise, connecting plate 3 utilizes sponge piece 4 to clean guard gate 2 at the removal in-process, thereby reach the effect of getting rid of water smoke, it can produce water smoke because of the difference in temperature on its surface in the use to have solved current operation monitoring device, the serious user that has influenced observes the record to operation numerical value, and the problem of electric shock also probably appears in the in-process of cleaning water smoke in the user.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.