阅读说明：本技术 一种能减少汽蚀损伤的减压装置及阀门结构和方法 (Pressure reducing device capable of reducing cavitation damage, valve structure and method ) 是由 金志江 于龙杰 高志新 刘步展 钱锦远 于 2021-08-25 设计创作，主要内容包括：本发明公开了一种能减少汽蚀损伤的减压装置及阀门结构和方法,属于工业阀门设计领域。减压装置包括外壳体、密封盖和减压轴；间隔板将内部腔室分隔为第一流道腔和第二流道腔。第一流道腔与目标阀门的阀内空化区域连通,使从第二管路出口流入目标阀门内部的流体能对所述空化区域进行冲刷；第二流道腔用于与目标阀门的进口管连通；在所述内部腔室中同轴设有能上下移动的减压轴,当减压轴处于初始状态时,第二凸起能将第二通孔封闭,第一凸起能将所述贯穿孔封闭；当减压轴向上移动时,第二通孔和贯穿孔均处于开启状态。本发明能辅助减小阀门中空化,减小关键部件的汽蚀损伤,从而减小阀门运维次数,节约运维成本。(The invention discloses a pressure reduction device capable of reducing cavitation damage, a valve structure and a method, and belongs to the field of industrial valve design. The pressure reducing device comprises an outer shell, a sealing cover and a pressure reducing shaft; the partition plate divides the inner chamber into a first flow passage chamber and a second flow passage chamber. The first flow channel cavity is communicated with the valve inner cavitation area of the target valve, so that the fluid flowing into the target valve from the outlet of the second pipeline can flush the cavitation area; the second flow channel cavity is used for being communicated with an inlet pipe of the target valve; a decompression shaft capable of moving up and down is coaxially arranged in the inner cavity, when the decompression shaft is in an initial state, the second protrusion can seal the second through hole, and the first protrusion can seal the through hole; when the decompression shaft moves upward, the second through hole and the through hole are both in an open state. The invention can assist in reducing valve hollowing and reducing cavitation damage of key parts, thereby reducing the operation and maintenance times of the valve and saving the operation and maintenance cost.)

1. A pressure reducing device capable of reducing cavitation damage of a valve is characterized by comprising an outer shell (41), a sealing cover (43) and a pressure reducing shaft (44); the top of the outer shell (41) is detachably provided with a sealing cover (43), the sealing cover and the sealing cover form a sealing structure with an inner cavity together, and the middle part of the inner cavity is provided with a partition plate (421) capable of completely covering the cross section of the inner cavity; the plate surface of the partition plate (421) is vertical to the flowing direction of the fluid in the internal cavity, the connection part of the partition plate and the internal cavity is closed, and the internal cavity is divided into a first flow passage cavity (46) and a second flow passage cavity (47) by the partition plate (421); the first flow channel cavity (46) is externally connected with a second pipeline (5) provided with a cooling device through a first through hole (45) and is used for being communicated with a valve internal cavitation area of the target valve, so that fluid flowing into the target valve from an outlet of the second pipeline (5) can flush the cavitation area; a second through hole (48) communicated with the second flow passage cavity (47) is formed in the outer shell (41), and the second through hole (48) is externally connected with a first pipeline (3) and is used for being communicated with an inlet pipe (1) of a target valve; a decompression shaft (44) capable of moving up and down is coaxially arranged in the inner cavity; the top of the pressure reducing shaft (44) is positioned outside the outer shell (41), the lower part of the pressure reducing shaft penetrates through the partition plate, and a gap is formed between the pressure reducing shaft (44) and the through hole of the partition plate (421); the decompression shaft (44) is provided with a first bulge (441) positioned in the first flow passage cavity (46) and a second bulge (442) positioned in the second flow passage cavity (47) respectively; when the decompression shaft (44) is in an initial state, the second protrusion (442) can seal the second through hole (48), and the first protrusion (441) can seal the through hole; when the decompression shaft (44) moves upward, both the second through hole (48) and the through hole are in an open state.

2. The valve structure capable of reducing cavitation damage according to claim 1, characterized in that, a lining (42) is detachably fixed on the inner side wall of the outer casing (41), the lining (42) can completely cover the inner side wall of the outer casing (41), and the inner wall of the lining (42) is fixedly connected with the periphery of the partition plate (421).

3. A valve structure capable of reducing cavitation damage according to claim 1, wherein the inner chamber, the first flow path chamber (46) and the second flow path chamber (47) are cylindrical spaces coaxially arranged.

4. The valve structure capable of reducing cavitation damage according to claim 1, characterized in that the first through hole (45) is opened on the side wall of the outer housing (41), one end of which is communicated with the first flow passage chamber (46), and the other end of which is connected with the second pipeline (5); the second through hole (48) is arranged at the bottom of the outer shell (41), one end of the second through hole is communicated with the second flow channel cavity (47), and the other end of the second through hole is connected with the first pipeline (3).

5. The valve structure capable of reducing cavitation damage according to claim 1, characterized in that the top of the decompression shaft (44) penetrates the top of the outer casing (41), the decompression shaft (44) can slide up and down along the opening on the top of the outer casing (41), and the connection between the two is closed.

6. The valve structure capable of reducing cavitation damage according to claim 1, characterized in that the first projection (441) and the second projection (442) are both of a tapered configuration, and one end having a large cross section is capable of completely closing the through hole and the second through hole (48), respectively.

7. A valve arrangement for reducing cavitation damage as claimed in claim 1, wherein said cooling means is a liquid cooling means for cooling the fluid in the second conduit (5).

8. A valve structure capable of reducing cavitation damage according to claim 1, characterized in that the pressure reducing shaft (44) is driven by an electric actuator.

9. A valve arrangement using a pressure reducing device according to any of claims 1 to 8, characterized in that the first line (3) provided with a first shut-off valve (2) communicates with the inlet pipe of the valve and the second line (5) provided with a second shut-off valve (8) communicates with the cavitation zone inside the valve.

10. A method for reducing cavitation damage based on the valve structure of claim 9, wherein the method comprises:

a valve rod (7) of the valve is opened to enable the valve to be in a state that an inlet and an outlet are communicated when the valve works normally; opening a first stop valve (2) arranged on the first pipeline (3) and a second stop valve (8) arranged on the second pipeline (5) to enable the high-pressure fluid in the inlet pipe (1) to flow into the inner chamber through the first pipeline (3); the high-pressure fluid passes through the second flow passage cavity (47) and the first flow passage cavity (46) in sequence in the inner cavity, and the gradual pressure reduction is realized through the resistance action of the second bulge (442) and the first bulge (441); the resistance of the high-pressure fluid in the internal cavity is adjusted by changing the up-down movement position of the decompression shaft (44), so that the flow speed and the flow of the high-pressure fluid flowing out of the internal cavity are adjusted; the fluid flowing out of the inner chamber is cooled in the second pipeline (5) through the action of a cooling device; the fluid after being decompressed and cooled is guided to the internal cavitation area of the valve through the second pipeline (5), and the vaporized bubbles can be taken away through the scouring effect of the fluid on the valve, so that the cavitation damage of the inner wall surface of the valve is reduced;

when the valve is in normal work, the first stop valve (2) and the second stop valve (8) are closed periodically, and parts of the pressure reducing device (4) are replaced to ensure the pressure reducing and temperature reducing effects on the valve.

Technical Field

The invention belongs to the technical field of valve equipment, and particularly relates to a pressure reduction device capable of reducing cavitation damage, a valve structure and a method.

Background

Cavitation is an unfavorable hydrodynamic phenomenon, can cause very serious harm to valve components, can cause damage to valve structures, and accordingly reduces the service life of valves, and particularly causes serious cavitation and harm to valves under high pressure difference. The regulating valve is required to avoid cavitation as much as possible, otherwise, the valve core is seriously damaged.

The valve core structure in the area with serious cavitation is frequently replaced due to cavitation damage every year, and the maintenance cost and the production stopping cost are high when the valve core structure stops running, so that the maintenance cost and the loss caused by the production stopping are reduced by reducing the maintenance frequency. At present, research aiming at valve cavitation mainly aims at the optimized design of parts in a valve, so that the influence of cavitation on a valve structure is reduced, and under the optimal condition, the influence of cavitation on the valve cannot be further reduced. Therefore, it is necessary to design an auxiliary cavitation reduction device to achieve the effect of reducing cavitation damage.

Disclosure of Invention

The present invention is directed to overcoming the above problems and providing a pressure reducing device, valve structure and method that reduces cavitation damage. The invention can reduce the action of cavitation damage inside the valve, achieve the function of improving the flow characteristic, and further improve the stability and the reliability of the valve under the operation condition.

The invention adopts the following specific technical scheme:

in a first aspect, the present invention provides a pressure relief device capable of reducing cavitation damage to a valve, comprising an outer housing, a seal cap, and a pressure relief shaft; the top of the outer shell is detachably provided with a sealing cover, the sealing cover and the sealing cover form a sealing structure with an inner cavity together, and the middle part of the inner cavity is provided with a partition board capable of completely covering the cross section of the inner cavity; the surface of the partition plate is vertical to the flowing direction of fluid in the internal cavity, the joint of the partition plate and the internal cavity is closed, and the internal cavity is divided into a first flow channel cavity and a second flow channel cavity by the partition plate; the first flow channel cavity is externally connected with a second pipeline provided with a cooling device through a first through hole and is used for being communicated with a valve internal cavitation area of the target valve, so that fluid flowing into the target valve from an outlet of the second pipeline can flush the cavitation area; a second through hole communicated with the second flow channel cavity is formed in the outer shell, and the second through hole is externally connected with a first pipeline and is used for being communicated with an inlet pipe of the target valve; a decompression shaft capable of moving up and down is coaxially arranged in the inner cavity; the top of the pressure reducing shaft is positioned outside the outer shell, the lower part of the pressure reducing shaft penetrates through the partition plate, and a gap is formed between the pressure reducing shaft and the through hole of the partition plate; the pressure reducing shaft is respectively provided with a first bulge positioned in the first flow passage cavity and a second bulge positioned in the second flow passage cavity; when the decompression shaft is in an initial state, the second protrusion can seal the second through hole, and the first protrusion can seal the through hole; when the decompression shaft moves upward, the second through hole and the through hole are both in an open state.

Preferably, the inner side wall of the outer shell is also detachably fixed with a lining, the lining can completely cover the inner side wall of the outer shell, and the inner wall of the lining is fixedly connected with the periphery of the partition plate.

Preferably, the inner chamber, the first flow passage chamber and the second flow passage chamber are all cylindrical spaces coaxially arranged.

Preferably, the first through hole is formed in the side wall of the outer shell, one end of the first through hole is communicated with the first flow channel cavity, and the other end of the first through hole is connected with the second pipeline; the second through hole is arranged at the bottom of the outer shell, one end of the second through hole is communicated with the second flow channel cavity, and the other end of the second through hole is connected with the first pipeline.

Preferably, the top of the pressure reducing shaft penetrates through the top of the outer shell, the pressure reducing shaft can slide up and down along an opening on the top of the outer shell, and the joint of the pressure reducing shaft and the opening is closed.

Preferably, the first protrusion and the second protrusion are both in a conical structure, and one end with a large cross section can completely and completely seal the through hole and the second through hole respectively.

Preferably, the cooling device is a liquid cooling device for cooling the fluid in the second pipeline.

Preferably, the decompression shaft is driven by an electric actuator.

In a second aspect, the present invention provides a valve structure using the pressure reducing device of any one of the first to third aspects, wherein the first pipe provided with the first shut-off valve communicates with an inlet pipe of the valve, and the second pipe provided with the second shut-off valve communicates with a cavitation region inside the valve.

In a third aspect, the invention provides a cavitation damage reduction method based on the valve structure of the second aspect, which specifically includes:

opening a valve rod of the valve to enable the inlet and the outlet of the valve to be communicated when the valve works normally; opening a first stop valve arranged on the first pipeline and a second stop valve arranged on the second pipeline, so that the high-pressure fluid in the inlet pipe flows into the pressure reducing device through the first pipeline; the high-pressure fluid sequentially passes through the second flow channel cavity and the first flow channel cavity in the pressure reducing device, and the pressure is gradually reduced through the resistance action of the second bulge and the first bulge; the resistance of the high-pressure fluid in the pressure reducing device is adjusted by changing the up-down moving position of the pressure reducing shaft, so that the flow speed and the flow of the high-pressure fluid flowing out of the pressure reducing device are adjusted; the fluid flowing out of the pressure reducing device is cooled in the second pipeline under the action of the cooling device; the fluid after being decompressed and cooled is guided to the internal cavitation area of the valve through a second pipeline, and the vaporized bubbles can be taken away through the scouring effect of the fluid on the valve, so that the cavitation damage of the inner wall surface of the valve is reduced;

when the valve is in normal work, the first stop valve and the second stop valve are closed periodically, and parts of the pressure reducing device are replaced to ensure the pressure reducing and temperature reducing effects on the valve.

Compared with the prior art, the invention has the following beneficial effects:

1) the pressure reducing device of the invention can be used for reducing the cavitation damage of the serious cavitation area in the valve: firstly, a part of fluid at the inlet of the valve is subjected to pressure reduction cooling treatment, and the fluid is guided into a severe cavitation area in the valve through a pressure reduction device, so that the temperature of the fluid in the area is reduced, and the cavitation is reduced; secondly, the pressure reducing device conducts flow to wash out areas with serious cavitation, and the cavitation bubbles are washed away.

2) The pressure reducing device can be seriously cavitated in the operation process, but the normal operation of the pressure reducing device can be maintained by replacing the lining, and the normal operation of the valve can not be influenced when the lining of the pressure reducing device is replaced, so that the risks of production reduction and the like can not be caused.

3) When the pressure reducing device is used, valve working media are utilized, and other working media cannot be introduced, so that the influence on the operation of a system can be avoided.

Drawings

FIG. 1 is a schematic view of a valve structure provided with a pressure reducing device;

FIG. 2 is a sectional view and a partially enlarged view of the pressure reducing device;

wherein: 1. an inlet pipe; 2. a first shut-off valve; 3. a first pipeline; 4. a pressure reducing device; 5. a second pipeline; 6. a valve cover; 7. a valve stem; 8. a second stop valve; 9. a valve body; 10. an outlet pipe; 41. an outer housing; 42. A liner; 43. a sealing cover; 44. a decompression shaft; 45. a first through hole; 46. a first flow channel cavity; 47. a second flow passage chamber; 48. a second through hole; 421. a partition plate; 441. a first protrusion; 442. a second protrusion.

Detailed Description

The invention will be further elucidated and described with reference to the drawings and the detailed description. The technical features of the embodiments of the present invention can be combined correspondingly without mutual conflict.

As shown in fig. 2, the pressure reducing device provided by the present invention, which can reduce cavitation damage to the valve, mainly includes an outer casing 41, a seal cover 43, and a pressure reducing shaft 44. The outer shell 41 is a cylindrical structure with an open top, a sealing cover 43 is mounted on the top of the outer shell 41, the outer shell 41 and the sealing cover 43 are detachably connected, and the outer shell 41 and the sealing cover form a sealing structure with an internal cavity. A partition board 421 is arranged in the inner cavity, the partition board 421 completely covers the cross section of the inner cavity, and the joint of the partition board 421 and the inner wall of the inner cavity is closed. The partition plate 421 has a plate surface perpendicular to the flow direction of the fluid in the internal chamber, and the partition plate 421 partitions the internal chamber into a second flow path chamber 47 and a first flow path chamber 46 which are arranged in the front-rear direction along the flow direction of the fluid. A first through hole 45 is formed in the outer shell 41 at the position of the first flow channel cavity 46, and the first through hole 45 is externally connected with the second pipeline 5. The second pipeline 5 is provided with a cooling device for cooling the fluid inside the second pipeline 5, and the cooling device may be a liquid cooling device for cooling the fluid inside the second pipeline 5. One end of the second pipe 5 is communicated with the first flow channel chamber 46 through the first through hole 45, and the other end is communicated with the valve internal hollow area of the target valve, so that the fluid flowing into the target valve from the outlet of the second pipe 5 can flush the valve internal hollow area of the target valve when in use. A second through hole 48 is opened in the outer housing 41 where the second flow path chamber 47 is located, and the second through hole 48 is externally connected to the first pipe 3. One end of the first pipeline 3 is communicated with the second flow channel cavity 47 through the second through hole 48, and the other end is communicated with the inlet pipe 1 of the target valve, so that when the target valve is used, fluid to be fed into the target valve can flow into the second flow channel cavity 47 through the first pipeline 3 under the action of pressure. In industrial applications, the first through hole 45 may be opened on a side wall of the outer housing 41, one end of which communicates with the first flow passage chamber 46 and the other end of which is connected to the second pipeline 5. The second through hole 48 is opened at the bottom of the outer case 41, one end of which communicates with the second flow path chamber 47, and the other end of which is connected to the first pipeline 3.

In practical applications, the inner chamber, the first flow passage chamber 46 and the second flow passage chamber 47 may be all configured as a cylindrical space structure coaxially disposed. In order to facilitate component replacement, a lining 42 structure may be detachably fixed on the inner side wall of the outer shell 41, and the lining 42 may completely cover the inner side wall of the outer shell 41, so as to avoid cavitation and cavitation damage of fluid on the inner side wall of the outer shell 41 during use of the pressure reduction device 4, and thus, effective operation of the pressure reduction device may be ensured by replacing the lining 42 regularly. Meanwhile, the inner wall of the lining 42 and the outer periphery of the partition 421 may be detachably and fixedly connected, or both may be configured as an integrated structure.

A decompression shaft 44 is coaxially provided in the inner chamber, and the decompression shaft 44 can move up and down in the inner chamber. The top of the pressure reducing shaft 44 passes through the top of the outer casing 41 and is located outside the outer casing 41, the joint of the pressure reducing shaft 44 and the outer casing 41 is closed, and the movement in the vertical direction can be realized under the limiting action of the opening at the top of the outer casing 41. The lower portion of the decompression shaft 44 penetrates the partition plate through a through hole provided in the partition plate, and a gap is provided between the decompression shaft 44 and the through hole of the partition plate 421. A first projection 441 and a second projection 44 are provided on the decompression shaft 44, respectively, the first projection 441 being located in the first flow passage chamber 46, and the second projection 44 being located in the second flow passage chamber 47. The first projection 441 and the second projection 44 may be provided in the same tapered configuration and coaxially with the decompression shaft 44, and the end of the first projection 441 having a large cross section can completely close the second through hole 48, and the end of the second projection 44 having a large cross section can completely close the through hole. When the decompression shaft 44 is in the initial state, the second projection 442 can close the second through hole 48, and the first projection 441 can close the through hole. When the decompression shaft 44 moves upward, the second through hole 48 and the through hole are both in an open state. The pressure reducing shaft 44 may be connected to an electric actuator, and the pressure reducing shaft 44 may be driven by the electric actuator.

The pressure reducing device is actually used in cooperation with a valve, and the valve structure shown in fig. 1 will be described in detail below. As shown in fig. 1, the valve mainly comprises an inlet pipe 1, a valve body 9, an outlet pipe 10, a valve cover 6 and a valve rod 7. The inlet pipe 1 is connected to one end of the valve body 9 via a flange, and the outlet pipe 10 is connected to the other end of the valve body 9. The valve cover 6 is arranged on the valve body 9 through bolt connection, and the valve rod 7 is arranged in the valve cover 6. The first pipeline is communicated with an inlet pipe of the valve, and a first stop valve capable of controlling the opening and closing of the pipeline is arranged on the first pipeline. The second pipeline is communicated with the cavitation area inside the valve, and a second stop valve capable of controlling the pipeline to be opened and closed is arranged on the second pipeline.

The method for reducing cavitation damage by utilizing the valve structure comprises the following specific steps:

and opening a valve rod 7 of the valve to enable the inlet and the outlet of the valve to be communicated when the valve works normally. The first cutoff valve 2 provided on the first pipeline 3 and the second cutoff valve 8 provided on the second pipeline 5 are opened, so that the high-pressure fluid in the inlet pipe 1 flows into the inner chamber through the first pipeline 3. The high-pressure fluid passes through the second flow path chamber 47 and the first flow path chamber 46 in turn inside the inner chamber, and is gradually depressurized by the resistance of the second protrusions 442 and the first protrusions 441. By changing the up-down movement position of the decompression shaft 44, the resistance of the high-pressure fluid in the internal chamber is adjusted, and the flow speed and the flow rate of the high-pressure fluid flowing out of the internal chamber are further adjusted. The fluid flowing out of the inner chamber is cooled down in the second line 5 by the cooling means. The fluid after being decompressed and cooled is guided to the internal cavitation area of the valve through the second pipeline 5, and the vaporized bubbles can be taken away through the scouring effect of the fluid on the valve, so that the cavitation damage to the inner wall surface of the valve is reduced.

The principle that the pressure reducing device can effectively reduce the cavitation damage of the inner wall surface of the valve is as follows:

first pipeline 3 sets up on valve import pipe, and second pipeline 5 sets up in the serious region of cavitation in the valve, and for the high pressure region of valve import pipe, the fluid region of easy emergence cavitation in the valve belongs to the low pressure region, consequently, pressure relief device's both sides can form great pressure differential, and the aperture of adjustment decompression axle alright in order to adjust pressure relief device's flow resistance size, and then the adjustment flows through pressure relief device's velocity of flow and flow size. The second pipeline 5 is cooled by liquid cooling, the fluid flowing out of the second pipeline 5 is constant-temperature low-temperature fluid, and the saturated vapor pressure of the fluid is increased along with the increase of the temperature, so that cavitation is more likely to occur, the saturated vapor pressure of an area easy to cavitate can be reduced by adopting the low-temperature fluid, the aim of reducing cavitation is fulfilled, and in addition, the high-speed low-temperature fluid can be guided to a wall surface area with serious cavitation, so that cavitation damage is reduced.

Although the pressure reducing device can effectively reduce cavitation and cavitation damage in the target valve, the cavitation and cavitation damage of the inner wall of the inner cavity in the pressure reducing device 4 is serious, so that the first stop valve 2 and the second stop valve 8 can be closed periodically to replace a lining and a pressure reducing shaft in the pressure reducing device, and the pressure reducing and temperature reducing effects on the valve are guaranteed. During this time, the target valve may also be operating normally.

That is, the flow resistance of the pressure reducing device is changed by changing the opening degree of the pressure reducing shaft, so that the flow speed, namely the flow rate, of the flowing fluid is changed; then, the working medium is cooled in a liquid cooling mode through a second pipeline, then the working medium after being cooled and reduced in pressure is introduced into a region with larger cavitation in the valve, and cavitation damage in the valve is reduced by reducing the temperature of a flow area which is easy to cavitate in the valve and scouring the flow area with larger cavitation. The invention can assist in reducing the cavitation phenomenon of the valve and reduce the cavitation damage of key parts of the valve, thereby reducing the operation and maintenance times of the valve and saving the operation and maintenance cost.

The above-described embodiments are merely preferred embodiments of the present invention, which should not be construed as limiting the invention. Various changes and modifications may be made by one of ordinary skill in the pertinent art without departing from the spirit and scope of the present invention. Therefore, the technical scheme obtained by adopting the mode of equivalent replacement or equivalent transformation is within the protection scope of the invention.