阅读说明：本技术 一种棒线材轧钢生产线的布置方法 (Arrangement method of bar and wire steel rolling production line ) 是由 孟庆德 尹建新 于 2021-08-16 设计创作，主要内容包括：本发明公开了一种棒线材轧钢生产线的布置方法,包括如下步骤：S1、棒线材轧钢生产线设备参数输入；S2、三维建模,通过三维模拟器对粗轧机、精轧机和飞剪机进行建模,并根据粗轧机、精轧机、第一飞剪机和第二飞剪机的组合需求进行三维图形排列；S3、测量尺寸,通过三维模拟器结合棒线材轧钢生产线厂房的占地面积进行棒线材轧钢生产线位置规划定位；S4、现场划线；S5、设备安装。本发明采用8架粗轧机、第一飞剪机、8架精轧机第二飞剪机采用高速连续剪的模式进行棒线材轧钢生产,节约了启停回转剪,一定程度上减少了飞剪切头带来的堆钢事故,保证了生产顺行,节约了人力物力成本。(The invention discloses an arrangement method of a rod and wire steel rolling production line, which comprises the following steps: s1, inputting equipment parameters of the bar and wire steel rolling production line; s2, three-dimensional modeling, namely modeling the roughing mill, the finishing mill and the flying shears through a three-dimensional simulator, and arranging three-dimensional graphs according to the combined requirements of the roughing mill, the finishing mill, the first flying shears and the second flying shears; s3, measuring the size, and planning and positioning the position of the rod and wire steel rolling production line by combining the three-dimensional simulator with the floor area of a rod and wire steel rolling production line factory building; s4, scribing on site; and S5, installing equipment. According to the invention, the steel rolling production of the bar and wire materials is carried out by adopting a high-speed continuous shearing mode through 8 roughing mills, a first flying shear and a second flying shear of 8 finishing mills, so that the starting and stopping of the rotary shears are saved, the steel piling accidents caused by the cutting head of the flying shears are reduced to a certain extent, the smooth production is ensured, and the cost of manpower and material resources is saved.)

1. An arrangement method of a rod and wire steel rolling production line is characterized in that: the method comprises the following steps:

s1, inputting equipment parameters of the bar and wire steel rolling production line, collecting the outline dimension parameters of a roughing mill, a finishing mill and a flying shear used in the bar and wire steel rolling production line, and inputting the parameters into a three-dimensional simulator for three-dimensional modeling;

s2, three-dimensional modeling, namely modeling the roughing mill, the finishing mill and the flying shears through a three-dimensional simulator, and arranging three-dimensional graphs according to the combined requirements of the roughing mill, the finishing mill, the first flying shears and the second flying shears;

wherein, the combination demand of roughing mill, finishing mill and flying shear is: eight groups of rough rolling mills are arranged in a longitudinal and transverse staggered mode, and a first flying shear is arranged at the tail end of an arrangement line of the rough rolling mills and adopts a common cutting mode;

eight groups of finishing mills are arranged at the discharge end of the first flying shear in a longitudinal and transverse staggered manner, and a second flying shear is arranged at the tail end of an arrangement line of the finishing mills and adopts a high-speed continuous shearing mode;

s3, measuring the size, planning and positioning the position of the rod and wire steel rolling production line by combining the three-dimensional simulator with the floor area of a rod and wire steel rolling production line factory building, and measuring and marking the detailed data of the rod and wire steel rolling production line;

s4, performing on-site marking, and performing marking positioning in the factory building of the bar and wire steel rolling production line according to the dimension measured by the three-dimensional model;

s5, equipment installation, wherein eight groups of rough rolling mills are arranged in a longitudinal and transverse staggered mode, and the discharge end of the former rough rolling mill and the feed end of the latter rough rolling mill are correspondingly arranged on the basis of the rolling direction of the two adjacent groups of rough rolling mills.

2. The arrangement method of a rod and wire steel rolling production line according to claim 1, wherein: the floor area of the factory building of the rod and wire steel rolling production line in the step S3 is measured by a laser ranging system, the laser ranging system comprises a laser emitting unit, a laser receiving unit and a signal processing unit, the laser emission unit amplifies the modulation pulse signal generated by the signal processing unit and generates a pulse laser signal, the modulation pulse signal generates an emission signal after being amplified, the emission signal is detected by the laser receiving unit, and starts counting, the pulse laser signal is reflected on the object to be measured and then detected by the laser receiving unit, the laser receiving unit respectively counts the pulse arrival time and mixes the frequency of the signal, the rough measurement distance can be obtained by calculating the value of the pulse arrival time counting, the high-frequency component of the signal after frequency mixing is filtered by a low-pass filter circuit, and then the low-frequency component signal is sampled.

3. The arrangement method of a rod and wire steel rolling production line according to claim 1, wherein: and the on-site scribing in the step S4 is performed by adopting a scribing machine, and the scribing machine is a cold spray scribing machine.

4. The arrangement method of a rod and wire steel rolling production line according to claim 1, wherein: the parameter input of the rod and wire steel rolling production line equipment in the step S1 further comprises locking the position of the power connection port of the rod and wire steel rolling production line equipment, and after three-dimensional modeling, wiring is carried out by using an electric bridge frame according to the position of the power connection port of the rod and wire steel rolling production line equipment.

5. The arrangement method of a rod and wire steel rolling production line according to claim 1, wherein: the three-dimensional simulator of the step S2 comprises a parameter setting module, a parameter setting module and a parameter setting module, wherein the parameter setting module is used for setting the initial position of a lens for tracking the three-dimensional factory building picture in a three-dimensional factory building space and the position of a raw material feeding end view point of a bar and wire steel rolling production line;

the sight line direction determining module is used for determining the initial sight line direction of the bar and wire steel rolling production line according to the initial lens position and the viewpoint position;

and the figure placing module is used for placing the role established by the two-dimensional figure at a preset position in a three-dimensional scene space, wherein the plane of the two-dimensional figure is vertical to the initial sight line direction of the bar and wire steel rolling production line.

6. The arrangement method of a rod and wire steel rolling production line according to claim 1, wherein: the outside dimension parameters of the roughing mill, the finishing mill, and the flying shear described in step S1 are input to the three-dimensional simulator as standards based on the outside dimension data of the equipment drawing.

7. The arrangement method of a rod and wire steel rolling production line according to claim 1, wherein: the combination requirement of the roughing mill, the finishing mill, the first flying shear and the second flying shear in the step S3 is an arrangement mode finally determined by experiments performed by a rod and wire steel rolling production technician, and 1 start-stop rotary shear is saved in the arrangement mode.

8. The arrangement method of a rod and wire steel rolling production line according to claim 1, wherein: before the installation of the device described in step S5, a bridge needs to be established according to the three-dimensional modeling data and the arrangement data of the roughing mill, the finishing mill, the first flying shear and the second flying shear, so as to supply power to all devices in the bar and wire steel rolling production line.

Technical Field

The invention belongs to the field of rod and wire steel rolling production, and particularly relates to an arrangement method of a rod and wire steel rolling production line.

Background

The rod and wire is one of important products in the steel industry, is widely applied to the building industries such as infrastructure, real estate and the like, is also applied to the industrial fields such as machinery, metal products and the like, and mainly develops and shows the following characteristics by the steel industry: most industries have entered into a steady growth period through rapid development, and stock adjustment and transformation upgrading are the direction of future development of the industries. Under the current national environment with capacity reduction, weak steel product market and fierce competition, domestic steel mills must be transformed and upgraded, the cost is reduced, and the production is flexibly arranged to meet the market demand. At present, the main stream short stress production line rough and medium rolling of the bar and wire rods is an arrangement form of a 6-frame roughing mill, a group of flying shears, a 6-group frame medium rolling mill, a start-stop rotary shearing machine, a 4-frame pre-finishing mill and a high-speed continuous flying shear, and the problem that when the start-stop rotary shearing machine is started and stopped, the head is often brought into a subsequent guide groove to cause steel piling accidents exists.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides an arrangement method of a rod and wire steel rolling production line.

In order to achieve the purpose, the invention provides the following technical scheme:

an arrangement method of a rod and wire steel rolling production line comprises the following steps:

s1, inputting equipment parameters of the bar and wire steel rolling production line, collecting the outline dimension parameters of a roughing mill, a finishing mill and a flying shear used in the bar and wire steel rolling production line, and inputting the parameters into a three-dimensional simulator for three-dimensional modeling;

s2, three-dimensional modeling, namely modeling the roughing mill, the finishing mill and the flying shears through a three-dimensional simulator, and arranging three-dimensional graphs according to the combined requirements of the roughing mill, the finishing mill, the first flying shears and the second flying shears;

wherein, the combination demand of roughing mill, finishing mill and flying shear is: eight groups of rough rolling mills are arranged in a longitudinal and transverse staggered mode, and a first flying shear is arranged at the tail end of an arrangement line of the rough rolling mills and adopts a common cutting mode;

eight groups of finishing mills are arranged at the discharge end of the first flying shear in a longitudinal and transverse staggered manner, and a second flying shear is arranged at the tail end of an arrangement line of the finishing mills and adopts a high-speed continuous shearing mode;

s3, measuring the size, planning and positioning the position of the rod and wire steel rolling production line by combining the three-dimensional simulator with the floor area of a rod and wire steel rolling production line factory building, and measuring and marking the detailed data of the rod and wire steel rolling production line;

s4, performing on-site marking, and performing marking positioning in the factory building of the bar and wire steel rolling production line according to the dimension measured by the three-dimensional model;

s5, equipment installation, wherein eight groups of rough rolling mills are arranged in a longitudinal and transverse staggered mode, and the discharge end of the former rough rolling mill and the feed end of the latter rough rolling mill are correspondingly arranged on the basis of the rolling direction of the two adjacent groups of rough rolling mills.

Preferably, the floor area of the factory building of the rod and wire steel rolling production line in the step S3 is measured by a laser ranging system, the laser ranging system comprises a laser emitting unit, a laser receiving unit and a signal processing unit, the laser emission unit amplifies the modulation pulse signal generated by the signal processing unit and generates a pulse laser signal, the modulation pulse signal generates an emission signal after being amplified, the emission signal is detected by the laser receiving unit, and starts counting, the pulse laser signal is reflected on the object to be measured and then detected by the laser receiving unit, the laser receiving unit respectively counts the pulse arrival time and mixes the frequency of the signal, the rough measurement distance can be obtained by calculating the value of the pulse arrival time counting, the high-frequency component of the signal after frequency mixing is filtered by a low-pass filter circuit, and then the low-frequency component signal is sampled.

Preferably, the on-site scribing in step S4 is performed by using a scribing machine, and the scribing machine is specifically a cold spray scribing machine.

Preferably, the parameter input of the rod and wire steel rolling production line equipment in the step S1 further includes locking the position of the power connection port of the rod and wire steel rolling production line equipment, and after the three-dimensional modeling, the power connection port of the rod and wire steel rolling production line equipment is wired by using an electric bridge.

Preferably, the three-dimensional simulator of step S2 includes a parameter setting module, configured to set an initial position of a lens tracking a three-dimensional factory building picture in a three-dimensional factory building space and a raw material feeding end viewpoint position of a rod and wire steel rolling production line;

the sight line direction determining module is used for determining the initial sight line direction of the bar and wire steel rolling production line according to the initial lens position and the viewpoint position;

and the figure placing module is used for placing the role established by the two-dimensional figure at a preset position in a three-dimensional scene space, wherein the plane of the two-dimensional figure is vertical to the initial sight line direction of the bar and wire steel rolling production line.

Preferably, the outside dimension parameters of the roughing mill, the finishing mill and the flying shear described in step S1 are input to the three-dimensional simulator as a standard based on the outside dimension data of the equipment drawing.

Preferably, the combination requirement of the roughing mill, the finishing mill, the first flying shear and the second flying shear in the step S3 is an arrangement mode determined finally by experiments performed by a rod and wire steel rolling production technician, and the arrangement mode saves 1 start-stop rotary shear.

Preferably, before the installation of the device in step S5, a bridge is further configured according to the three-dimensional modeling data and the layout data of the roughing mill, the finishing mill, the first flying shear and the second flying shear, so as to supply power to all devices in the bar and wire rolling production line.

The invention has the technical effects and advantages that: compared with the traditional arrangement mode of the rod and wire steel rolling production line, the arrangement method of the rod and wire steel rolling production line provided by the invention has the advantages that the rod and wire steel rolling production is carried out by adopting a mode of high-speed continuous shearing by adopting 8 roughing mills, a first flying shear and 8 finishing mills and a second flying shear, so that the start-stop rotary shear is saved, the steel piling accidents caused by the cutting head of the flying shear are reduced to a certain extent, the production smoothness is ensured, and the cost of manpower and material resources is saved;

according to the arrangement method of the bar and wire steel rolling production line, the three-dimensional simulator is adopted for modeling, and after the equipment is arranged, the factory building is measured and scribed according to the three-dimensional modeling data and the factory building area data, so that the equipment positioning accuracy is ensured, and the built line of the electric bridge frame for supplying power to the equipment can be accurately determined.

Drawings

FIG. 1 is a flow chart of the layout method of a bar and wire steel rolling production line according to the present invention;

fig. 2 is a schematic view of the combined arrangement of the roughing mill, the finishing mill, the first flying shear and the second flying shear of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides an arrangement method of a rod and wire steel rolling production line shown in figures 1-2, which is characterized in that: the method comprises the following steps:

s1, inputting equipment parameters of the bar and wire steel rolling production line, collecting the outline dimension parameters of a roughing mill, a finishing mill and a flying shear used in the bar and wire steel rolling production line, and inputting the parameters into a three-dimensional simulator for three-dimensional modeling; the contour dimension parameters of the roughing mill, the finishing mill and the flying shear are input into the three-dimensional simulator according to the contour dimension data of the equipment drawing as a standard;

the parameter input of the rod and wire steel rolling production line equipment in the step S1 further comprises the steps of locking the position of a power connection port of the rod and wire steel rolling production line equipment, and adopting an electric bridge frame for wiring according to the position of the power connection port of the rod and wire steel rolling production line equipment after three-dimensional modeling;

s2, three-dimensional modeling, namely modeling the roughing mill, the finishing mill and the flying shears through a three-dimensional simulator, and arranging three-dimensional graphs according to the combined requirements of the roughing mill, the finishing mill, the first flying shears and the second flying shears;

wherein, the combination demand of roughing mill, finishing mill and flying shear is: eight groups of rough rolling mills are arranged in a longitudinal and transverse staggered mode, and a first flying shear is arranged at the tail end of an arrangement line of the rough rolling mills and adopts a common cutting mode;

eight groups of finishing mills are arranged at the discharge end of the first flying shear in a longitudinal and transverse staggered manner, and a second flying shear is arranged at the tail end of an arrangement line of the finishing mills and adopts a high-speed continuous shearing mode;

the three-dimensional simulator of the step S2 comprises a parameter setting module, a parameter setting module and a parameter setting module, wherein the parameter setting module is used for setting the initial position of a lens for tracking the three-dimensional factory building picture in a three-dimensional factory building space and the position of a raw material feeding end view point of a bar and wire steel rolling production line; the sight line direction determining module is used for determining the initial sight line direction of the bar and wire steel rolling production line according to the initial lens position and the viewpoint position; the image placing module is used for placing the role established by the two-dimensional image at a preset position in a three-dimensional scene space, wherein the plane of the two-dimensional image is vertical to the initial sight line direction of the bar and wire steel rolling production line;

s3, measuring the size, planning and positioning the position of the rod and wire steel rolling production line by combining the three-dimensional simulator with the floor area of a rod and wire steel rolling production line factory building, and measuring and marking the detailed data of the rod and wire steel rolling production line; the combined requirements of the roughing mill, the finishing mill, the first flying shear and the second flying shear in the step S3 are an arrangement mode determined finally by experiments performed by a rod and wire steel rolling production technician, and 1 start-stop rotary shear is saved in the arrangement mode;

the floor area of the factory building of the rod and wire steel rolling production line in the step S3 is measured by a laser ranging system, the laser ranging system comprises a laser emitting unit, a laser receiving unit and a signal processing unit, the laser emission unit amplifies the modulation pulse signal generated by the signal processing unit and generates a pulse laser signal, the modulation pulse signal generates an emission signal after being amplified, the emission signal is detected by the laser receiving unit, and starts counting, the pulse laser signal is reflected on the object to be measured and then detected by the laser receiving unit, the laser receiving unit respectively counts the pulse arrival time and mixes the frequency of the signal, the method comprises the steps that a pulse arrival time counting value is calculated to obtain a rough measurement distance, high-frequency components of signals after frequency mixing are filtered by a low-pass filter circuit, and then low-frequency component signals are sampled;

the laser ranging system comprises an avalanche photodiode, a pre-amplification circuit, a main amplification circuit and a constant proportion time discrimination circuit, wherein a pulse laser signal is reflected on a measured object, a reflected weak echo signal is received by the avalanche photodiode and is converted into a voltage signal, the voltage signal is amplified by the pre-amplification circuit and the main amplification circuit, the signal at the moment is called an echo signal, the echo signal is divided into two paths, one path of the echo signal is changed into a first path of echo signal through the constant proportion time discrimination circuit, the first path of echo signal triggers a counting module to stop counting, and the other path of the two paths of echo signals is a second path of echo signal;

optionally, the laser ranging system may adopt a phase type laser range finder in the prior art, where the phase type laser range finder performs amplitude modulation by using a laser beam and measures a phase delay generated by a modulated light round trip measuring line once, and then converts a distance represented by the phase delay according to a wavelength of the modulated light. Namely, the time required by light passing through a round trip measuring line is measured by an indirect method; phase laser rangefinders are commonly used in precision ranging. Because of its high accuracy, typically in the order of millimeters, in order to effectively reflect the signal and limit the target of measurement to a certain point commensurate with the accuracy of the instrument, such rangefinders are equipped with a mirror called the cooperative target;

s4, performing on-site marking, and performing marking positioning in the factory building of the bar and wire steel rolling production line according to the dimension measured by the three-dimensional model;

the on-site scribing in the step S4 is performed by using a scribing machine, the scribing machine is a cold spray scribing machine, and the construction of the scribing can be completed by using a normal-temperature scribing machine. The cold spray scribing machine can be divided into two types, namely a high-pressure airless type, a low-pressure air auxiliary type and the like according to different scribing modes; according to different types of the applicable coatings, the coatings are divided into three types of normal-temperature melting type, normal-temperature water-based type and heating solvent type (the generalized normal-temperature marking machine also comprises a two-component type, particularly a two-component spraying type, and is a broad-spectrum type marking machine with the spraying functions of the conventional normal-temperature coatings and the two-component coatings);

s5, equipment installation, namely arranging eight groups of rough rolling mills in a longitudinal and transverse staggered manner, and arranging the discharge ends of the eight groups of rough rolling mills and the feed ends of the eight groups of rough rolling mills correspondingly according to the rolling direction of the two adjacent groups of rough rolling mills;

before the installation of the device described in step S5, a bridge needs to be established according to the three-dimensional modeling data and the arrangement data of the roughing mill, the finishing mill, the first flying shear and the second flying shear, so as to supply power to all devices in the bar and wire steel rolling production line.

In conclusion, the invention adopts the mode of high-speed continuous shearing to carry out steel rolling production on the bar and wire rods by adopting 8 frames of roughing mills, the first flying shears and the second flying shears of 8 frames of finishing mills, saves the starting and stopping of the rotary shears, reduces steel piling accidents caused by the cutting head of the flying shears to a certain extent, ensures smooth production and saves the cost of manpower and material resources;

according to the arrangement method of the bar and wire steel rolling production line, the three-dimensional simulator is adopted for modeling, and after the equipment is arranged, the factory building is measured and scribed according to the three-dimensional modeling data and the factory building area data, so that the equipment positioning accuracy is ensured, and the built line of the electric bridge frame for supplying power to the equipment can be accurately determined.

Finally, it should be noted that: the above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.