阅读说明：本技术 一种烧结环冷机异形侧轨的施工检测方法 (Construction detection method for special-shaped side rails of sintering circular cooler ) 是由 胡勇 代智肄 于 2021-09-27 设计创作，主要内容包括：本发明涉及建筑施工技术领域,尤其涉及一种烧结环冷机异形侧轨的施工检测方法,通过制作一异形侧轨检测工具,并将全站仪架设在环冷机圆心的平台上,然后将该异性侧轨检测工具安装在环冷机异形侧轨上,并使得反射片正对全站仪；之后可以利用全站仪直接观测测距,获得侧轨轨面到圆心的平面半径值；从而在得到更精确的数据的同时,减少了劳动强度,提高了工作效率。(The invention relates to the technical field of building construction, in particular to a construction detection method for a special-shaped side rail of a sintering ring cooling machine, which comprises the steps of manufacturing a special-shaped side rail detection tool, erecting a total station on a platform at the center of a circle of the ring cooling machine, installing the special-shaped side rail detection tool on the special-shaped side rail of the ring cooling machine, and enabling a reflector plate to be opposite to the total station; then, directly observing and measuring the distance by using a total station to obtain a plane radius value from the side rail surface to the circle center; therefore, more accurate data is obtained, the labor intensity is reduced, and the working efficiency is improved.)

1. A construction detection method for a special-shaped side rail of a sintering circular cooler is characterized by comprising the following steps:

step S1, manufacturing a special-shaped side rail detection tool, wherein the special-shaped side rail detection tool comprises a vertical rod, a right-angle triangular support, a first leveling tube, a second leveling tube and a reflector plate; a first right-angle side of the right-angle triangular support is fixed on one side of the vertical rod, a second right-angle side of the right-angle triangular support is perpendicular to the vertical rod and is positioned below the first right-angle side, the reflector plate and the right-angle triangular support are positioned on the same surface of the vertical rod, and the reflector plate is positioned on the right-angle triangular support; the first leveling pipe is positioned at the top of the vertical rod, the second leveling pipe is positioned at the right angle of the right-angle triangular support, and the second leveling pipe is tightly attached to the first right-angle side and arranged on the second right-angle side; soft magnetic materials are fixed on the lower surface of the second right-angle side, a nut is arranged on the second right-angle side, and an adjusting bolt is connected with the nut in an internal thread mode;

step S2, erecting a total station on a platform at the center of a circle of the circular cooler, and centering and leveling the total station;

step S3, mounting the opposite side rail detection tool on the special-shaped side rail of the ring cooling machine, and enabling the reflection sheet to face the total station;

and step S4, observing and measuring the plane radius from the special-shaped side rail of the ring cooling machine to the circle center of the ring cooling machine by using the total station.

2. The construction detection method of the special-shaped side rail of the sintering circular cooler according to claim 1, wherein three nuts are arranged on the second right-angle side;

the second right-angle side with the one end both sides that the montant is connected all are equipped with one the nut, just the second right-angle side with the one end tip that the hypotenuse of right angle triangular supports is connected is provided with one the nut, and every equal threaded connection has one in the nut adjusting bolt.

3. The construction detection method for the special-shaped side rail of the sintering circular cooler according to claim 2, wherein the step S3 specifically comprises the following steps:

step S31, the lower surface of the right-angle triangular support is tightly attached to the horizontal plane of the special-shaped side rail of the ring cooling machine, one surface of the vertical rod, which is provided with the reflecting sheet, is tightly attached to the working surface of the special-shaped side rail of the ring cooling machine, and the reflecting sheet is opposite to the total station;

step S32, fine-tuning the three adjusting bolts to center the first leveling tube and the second leveling tube.

4. The construction detection method for the special-shaped side rails of the sintering circular cooler according to claim 3, wherein the step S32 is specifically as follows:

fine-tuning an adjusting bolt at the end part of one end of the second right-angle side connected with the bevel edge of the right-angle triangular support to enable the first leveling pipe to be centered;

and finely adjusting the adjusting bolts positioned at two sides of the end, connected with the vertical rod, of the second right-angle side, so that the second leveling pipe has a centered bubble.

5. The construction detection method for the special-shaped side rail of the sintering circular cooler according to claim 1, wherein the vertical rod is a galvanized square pipe, and sealing plates are arranged at two ends of the galvanized square pipe.

6. The construction detection method for the special-shaped side rail of the sintering circular cooler according to claim 1, characterized in that a rib plate is arranged in the right-angle triangular support, and a through hole is formed in the right angle of the rib plate and used for placing the second leveling pipe.

7. The construction detection method for the special-shaped side rail of the sintering circular cooler as recited in claim 1, wherein the soft magnetic material is bonded on the lower surface of the second right-angle side through glue.

8. The construction detection method of the special-shaped side rail of the sintering circular cooler as recited in claim 1, wherein the soft magnetic material is a rubber magnetic sheet.

9. The construction detection method of the special-shaped side rail of the sintering circular cooler according to claim 1, characterized in that the right-angle triangular support is made of iron.

10. The construction detection method for the special-shaped side rail of the sintering circular cooler according to claim 1, characterized by further comprising the following steps of:

and step S5, adjusting the gasket between the special-shaped side rail of the ring cooling machine and the track beam according to the plane radius from the special-shaped side rail of the ring cooling machine to the circle center of the ring cooling machine, which is measured by the total station observation.

Technical Field

The invention relates to the technical field of building construction, in particular to a construction detection method for a special-shaped side rail of a sintering circular cooler.

Background

Under the condition of production upgrading and updating in the steel industry, sintering projects are continuously built; during the installation of the cold machine side track of sintering system ring was rectified, the cold machine side track of sintering system ring was sheltered from by side track steel construction track roof beam, was difficult direct from the centre of a circle measuring distance, and the technique in the past is exactly that hang the line at side track face and hang, draws plumb line down the below, later measures the data with the tape measure, obtains the relative value. However, in construction, the suspension wire is influenced by the environment such as wind power, the plumb bob shakes, the distance measurement and the point alignment are not easy to be aligned, and the like, which affects the data accuracy; in addition, multiple persons need to operate cooperatively, so that time and labor are wasted, and the precision is not high; these are undesirable to those skilled in the art.

Disclosure of Invention

Aiming at the existing problems, the invention discloses a construction detection method of a special-shaped side rail of a sintering ring cooling machine, which is used for directly observing and measuring distance through a total station directly after a central plumb line is led upwards through a special-shaped side rail detection tool in the correction of the special-shaped side rail of the ring cooling machine, so that more accurate measurement data can be obtained.

A construction detection method for a special-shaped side rail of a sintering circular cooler comprises the following steps:

step S1, manufacturing a special-shaped side rail detection tool, wherein the special-shaped side rail detection tool comprises a vertical rod, a right-angle triangular support, a first leveling tube, a second leveling tube and a reflector plate; a first right-angle side of the right-angle triangular support is fixed on one side of the vertical rod, a second right-angle side of the right-angle triangular support is perpendicular to the vertical rod and is positioned below the first right-angle side, the reflector plate and the right-angle triangular support are positioned on the same surface of the vertical rod, and the reflector plate is positioned on the right-angle triangular support; the first leveling pipe is positioned at the top of the vertical rod, the second leveling pipe is positioned at the right angle of the right-angle triangular support, and the second leveling pipe is tightly attached to the first right-angle side and arranged on the second right-angle side; soft magnetic materials are fixed on the lower surface of the second right-angle side, a nut is arranged on the second right-angle side, and an adjusting bolt is connected with the nut in an internal thread mode;

step S2, erecting a total station on a platform at the center of a circle of the circular cooler, and centering and leveling the total station;

step S3, mounting the opposite side rail detection tool on the special-shaped side rail of the ring cooling machine, and enabling the reflection sheet to face the total station;

and step S4, observing and measuring the plane radius from the special-shaped side rail of the ring cooling machine to the circle center of the ring cooling machine by using the total station.

Optionally, three nuts are arranged on the second right-angle edge;

the second right-angle side with the one end both sides that the montant is connected all are equipped with one the nut, just the second right-angle side with the one end tip that the hypotenuse of right angle triangular supports is connected is provided with one the nut, and every equal threaded connection has one in the nut adjusting bolt.

Optionally, the step S3 specifically includes:

step S31, the lower surface of the right-angle triangular support is tightly attached to the horizontal plane of the special-shaped side rail of the ring cooling machine, one surface of the vertical rod, which is provided with the reflecting sheet, is tightly attached to the working surface of the special-shaped side rail of the ring cooling machine, and the reflecting sheet is opposite to the total station;

step S32, fine-tuning the three adjusting bolts to center the first leveling tube and the second leveling tube.

Optionally, step S32 specifically includes:

fine-tuning an adjusting bolt at the end part of one end of the second right-angle side connected with the bevel edge of the right-angle triangular support to enable the first leveling pipe to be centered;

and finely adjusting the adjusting bolts positioned at two sides of the end, connected with the vertical rod, of the second right-angle side, so that the second leveling pipe has a centered bubble.

Optionally, the vertical rod is a galvanized square tube, and sealing plates are arranged at two ends of the galvanized square tube.

Optionally, a rib plate is arranged in the right-angle triangular support, and a through hole is formed in the right angle of the rib plate and used for placing the second leveling pipe.

Optionally, the soft magnetic material is bonded to the lower surface of the second right-angle side through glue.

Optionally, the soft magnetic material is a rubber magnetic sheet.

Optionally, the right-angle triangular support is made of iron.

Optionally, the method further includes:

and step S5, adjusting the gasket between the special-shaped side rail of the ring cooling machine and the track beam according to the plane radius from the special-shaped side rail of the ring cooling machine to the circle center of the ring cooling machine, which is measured by the total station observation.

Compared with the prior art, the invention has the following advantages or beneficial effects:

the invention discloses a construction detection method of a special-shaped side rail of a sintering ring cooling machine, which comprises the steps of manufacturing a special-shaped side rail detection tool, erecting a total station on a platform at the center of a circle of the ring cooling machine, installing the special-shaped side rail detection tool on the special-shaped side rail of the ring cooling machine, and enabling a reflector plate to be opposite to the total station; then, directly observing and measuring the distance by using a total station to obtain a plane radius value from the side rail surface to the circle center; therefore, more accurate data is obtained, the labor intensity is reduced, and the working efficiency is improved.

Drawings

The invention and its features, aspects and advantages will become more apparent from reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. Like reference symbols in the various drawings indicate like elements. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.

FIG. 1 is a flow chart of a construction detection method of a special-shaped side rail of a sintering circular cooler in the embodiment of the invention;

FIG. 2 is a perspective view of a construction inspection aid for shaped side rails in an embodiment of the present invention.

Detailed Description

The present invention will be further described with reference to the following drawings and specific examples, but the present invention is not limited thereto.

As shown in fig. 1, the embodiment of the invention discloses a construction detection method for a special-shaped side rail of a sintering circular cooler, which specifically comprises the following steps:

step S1, manufacturing a special-shaped side rail detection tool, specifically, as shown in fig. 2, the special-shaped side rail detection tool includes a vertical rod 1, a right-angle triangular bracket 2, a first leveling tube 4, a second leveling tube 5, and a reflector plate 6; the first right-angle side of the right-angle triangular support 2 is fixed on one surface of the vertical rod 1, the second right-angle side of the right-angle triangular support 2 is perpendicular to the vertical rod 1 and is positioned below the first right-angle side, the reflector plate 6 and the right-angle triangular support 2 are positioned on the same surface of the vertical rod 1, and the reflector plate 6 is positioned on the right-angle triangular support 2; the first leveling pipe 4 is positioned at the top of the vertical rod 1, the second leveling pipe 5 is positioned at the right angle of the right-angle triangular support 2, and the second leveling pipe 5 is tightly attached to the first right-angle side and arranged on the second right-angle side; the lower surface of the second right-angle edge is fixed with a soft magnetic material, the second right-angle edge is provided with a nut, and the nut is connected with an adjusting bolt 3 in an internal thread manner.

Before the tool is used, a corrected device which meets the horizontal plane of the frame type level 0.01 can be found on site to calibrate the auxiliary tool, the frame type level is placed, the auxiliary tool is placed on the frame type level, and the plumb bob is used for checking whether the two sides of the vertical rod 1 of the tool in the length direction are in a vertical state or not. And in a vertical state, the two leveling tubes are adjusted and calibrated to enable the air bubbles of the two leveling tubes to be centered. When the tool is used on site, as long as the two leveling tubes are centered in air bubbles, the vertical rod 1 extends upwards from the rail contact point plumb hammer in a plumb state.

In a preferred embodiment of the present invention, the first level tube 4 and the second level tube 5 are perpendicular to each other.

In a preferred embodiment of the present invention, the vertical rod 1 is a galvanized square pipe, and sealing plates are disposed at two ends of the galvanized square pipe, specifically, the vertical rod 1 may adopt the following specifications: 30X50X1.3mm galvanized square pipe with the length of 2m is manufactured, firstly, the length is marked by an angle square according to the design requirement, and then the length is cut by a cutting machine; marking off the end sockets at two ends by the size of an inner opening, blanking and polishing by gas cutting, welding by electric welding (the two ends of the square tube are blocked by the inner opening of an iron plate with the thickness of 1.2 mm), and then polishing and polishing the whole galvanized square tube to form a vertical rod 1.

In a preferred embodiment of the present invention, a rib 21 is disposed in the right-angle triangular bracket 2, and the rib 21 is perforated at a right angle for placing the second leveling tube 5.

In a preferred embodiment of the present invention, the soft magnetic material is bonded to the lower surface of the second right-angle side by glue, and specifically, the soft magnetic material is a rubber magnetic sheet.

In a preferred embodiment of the present invention, the right-angle triangular bracket 2 is made of iron.

In a preferred embodiment of the invention, three nuts are arranged on the second right-angle side; the two sides of one end of the second right-angle side connected with the vertical rod 1 are both provided with a nut, the end part of one end of the second right-angle side connected with the bevel edge of the right-angle triangular support 2 is provided with a nut, and each nut is internally provided with an adjusting bolt 3 in a threaded connection mode.

In a specific embodiment of the present invention, the first leveling tube 4 and the second leveling tube 5 have a gauge of 10X30mm, and the reflective sheet 6 has a gauge of 30X30 mm; the specification of the right-angle triangular support 2 is 30X80X115mm, specifically, a 90-degree right-angle triangle is processed by using flat iron with the thickness of 30X1.18mm, a square ruler is used for drawing lines in the length direction according to the process requirements, the bending part close to the vertical rod 1 is a turning angle, a grinding wheel machine is used for grinding a crease at the turning angle, and the folding is roasted and bent by flame, so that the right-angle surface is ensured to be vertical and then is subjected to temporary spot welding. The middle rib plate 21 is cut and polished by a 1.2mm iron plate according to a pattern layout, a 30mm round hole is dug at a 90-degree position, a space is reserved for placing a leveling pipe, the rib plate 21 is placed in a triangular support, 90-degree angles and two right-angle surfaces of a triangular support are ensured through checking and adjusting, welding is firm after no errors occur, polishing and correcting are carried out after forming, and the requirement is met. Then three adjusting nuts are welded, the adjusting bolts 3 are installed, and then the grinding is carried out again. Sticking a soft magnetic material (a rubber magnetic sheet, with the specification of 297X210X2mm, processed as required) on the right-angle surface of the lower part of the triangular support by using a universal AB adhesive; the adjusting bolts 3 which are arranged at the two sides of one end of the second right-angle side connected with the vertical rod 1 and have the specification of phi 6X50mm are matched with nuts, can be purchased in the market, and the ends of the adjusting bolts need to be polished into a conical shape; the adjusting bolt 3 arranged at the end part of one end, connected with the bevel edge of the right-angle triangular support 2, of the second right-angle edge is phi 6X80mm matched with a nut, and can be purchased in the market, and the end of the adjusting bolt needs to be polished into a conical shape.

And step S2, erecting the total station on a platform at the center of the circular cooler, centering and leveling the total station, and setting parameters such as temperature, air pressure and the like of the total station.

And step S3, mounting the opposite side rail detection tool on the special-shaped side rail of the circular cooler, and enabling the reflector plate 6 to be opposite to the total station.

In a preferred embodiment of the present invention, the step S3 specifically includes:

step S31, the lower surface of the right-angle triangular support is tightly attached to the horizontal surface of the special-shaped side rail of the ring cooling machine, the surface, provided with the reflector plate 6, of the vertical rod 1 is tightly attached to the working surface of the special-shaped side rail of the ring cooling machine, and the reflector plate 6 is opposite to the total station; specifically, a worker installs the tool beside the special-shaped side rail of the ring cooling machine, one surface of the tool provided with the soft magnetic material is tightly attached to the horizontal surface of the special-shaped side rail of the ring cooling machine, and the surface of the tool provided with the reflecting sheet 6 is tightly attached to the working surface of the special-shaped side rail of the ring cooling machine.

Step S32, fine-tuning the three adjusting bolts 3 to center the air bubbles of the first leveling tube 4 and the second leveling tube 5, i.e. to center the air bubbles of the cross leveling tube of the tool.

In a preferred embodiment of the present invention, the step S32 is specifically:

firstly, fine-tuning an adjusting bolt at the end part of one end of the second right-angle side connected with the bevel edge of the right-angle triangular support to enable the first leveling pipe to be centered;

and then, finely adjusting the adjusting bolts positioned at two sides of one end, connected with the vertical rod, of the second right-angle side, so that the second level pipe is centered.

And step S4, measuring the plane radius from the special-shaped side rail of the ring cooling machine to the circle center of the ring cooling machine by using a total station instrument. This is because the point at which the profiled side rail sensing tool contacts the profiled side rail working surface is plumbed up to the location of the reflector sheet. Thus, the total station erected at the circle center can directly see the reflector plate, and the total station can directly observe and measure the plane radius from the point to the circle center; therefore, the measurement data is accurate, the operation is rapid, and the working efficiency is greatly improved.

In a preferred embodiment of the present invention, the method further comprises:

and step S5, adjusting the gasket between the special-shaped side rail of the ring cooling machine and the track beam according to the plane radius from the special-shaped side rail of the ring cooling machine to the circle center of the ring cooling machine, which is observed and measured by the total station. The observed value can be compared with a theoretical value, and the gasket between the special-shaped side rail of the circular cooler and the track beam is adjusted according to the size and the difference value of the observed value and the theoretical value, so that the radius value is ensured to be within a set range.

In conclusion, by adopting the construction detection method of the special-shaped side rail of the sintering circular cooler, 2 persons can easily obtain the plane radius from the working surface of the special-shaped side rail to the circle center, so that the construction detection of the special-shaped side rail is visual and convenient, the working efficiency is high, and the auxiliary tool has the advantages of simplicity, convenience, stability and quickness in operation.

Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described herein in detail. Such variations do not affect the essence of the present invention and are not described herein.

The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; those skilled in the art can make many possible variations and modifications to the disclosed embodiments, or modify equivalent embodiments to equivalent variations, without departing from the spirit of the invention, using the methods and techniques disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.