Gas valve assembling process, oil coating module, stabilizing module and magnet module

文档序号:357207 发布日期:2021-12-07 浏览:27次 中文

阅读说明:本技术 一种燃气阀组装工艺、涂油模组、稳定模组及磁铁模组 (Gas valve assembling process, oil coating module, stabilizing module and magnet module ) 是由 杜冰 岳文涛 郭伟 杜东东 董铭泽 于 2021-08-27 设计创作,主要内容包括:本申请公开了一种燃气阀组装工艺、涂油模组、稳定模组及磁铁模组,燃气阀组装工艺包括以下步骤:S1阀芯密封套预组合;S2阀体第一面组装;S3阀体第二面组装;S4阀体第三面组装。本申请具有提高燃气阀的组装效率的效果。(The application discloses gas valve assembly process, fat liquoring module, stable module and magnet module, gas valve assembly process include following step: s1 pre-combining valve core sealing sleeves; s2 assembling the first surface of the valve body; s3 assembling the second surface of the valve body; and S4 assembling the third surface of the valve body. This application has the effect that improves the packaging efficiency of gas valve.)

1. A gas valve assembly process, characterized by comprising the steps of:

pre-combining a valve core sealing sleeve of S1: firstly, sleeving a sealing sleeve on a valve core, then coating lubricating oil on the sealing sleeve, and then transferring the valve core to a first assembly station of a valve body;

s2 assembling the first surface of the valve body: firstly, a valve core provided with a sealing sleeve is arranged in a valve body, then a lining plate, a leather membrane, a magnet jaw and a plum blossom check ring are sequentially arranged on the valve core, then a round magnet is arranged in the magnet jaw, a large spring is sleeved on the magnet jaw, then the valve cover and a coil base are arranged on the valve body, the valve cover, the coil base and the valve body are connected through screws, and finally the valve body is transported to a second valve body assembly station;

s3 assembling the second surface of the valve body: turning the valve body to a second assembly surface, inserting a fastening screw into the small sealing ring, connecting the fastening screw with the valve body through threads, then installing the large sealing ring into the valve body, installing a coil on the valve body in a locking manner, connecting the coil with the valve body through the screw, and finally transferring the valve body to a third assembly station of the valve body;

s4 assembling the third surface of the valve body: the valve body is turned to the third assembly surface, then the small spring is arranged in the valve core, the square rubber ring is arranged in the valve body, and finally the iron cover plate and the valve body are connected through screws.

2. A gas valve assembly process as claimed in claim 1, wherein: lubricating oil is smeared to the seal cover through the fat liquoring module in the S1 case seal cover precombination, the process that lubricating oil was smeared to the seal cover divides two steps:

the method comprises the following steps: the oiling module comprises an oiling component (3) and is abutted against the outer wall of the sealing sleeve through the oiling component (3);

step two: a rotary valve core and a sealing sleeve.

3. A gas valve assembly process as claimed in claim 1, wherein: the first face equipment of S2 valve body still includes the stable process of welt, and the stable process setting of welt is after the welt installation, before the involucra installation, through stabilizing the stable welt of module, the stable process of welt divides three steps:

the method comprises the following steps: the stabilizing module comprises at least two positioning pins (44), after the lining plate is installed at the lining plate installation station, the positioning pins (44) are slid to the upper part of the lining plate, and then the positioning pins (44) are moved downwards so that the positioning pins (44) are abutted to the lining plate;

step two: the valve core with the lining plate and the positioning pin (44) are transmitted to a leather film mounting station through a turntable;

step three: the positioning pin (44) is moved upwards, and then the positioning pin (44) is moved out of the upper part of the lining plate.

4. A gas valve assembly process as claimed in claim 1, wherein: through magnet module installation circle magnet in the equipment of the first face of S2 valve body, the process of installation circle magnet divide into six steps:

the method comprises the following steps: the magnet module comprises a magnet taking rod (63), and the magnet taking rod (63) and the round magnet are mutually adsorbed;

step two: tilting the magnet take-out bar (63) to tilt the circular magnet;

step three: the magnet taking rod (63) is moved downwards so that the lower end of the circular magnet which is arranged in an inclined mode extends into the space between the three clamping hooks;

step four: the magnet taking rod (63) is transversely moved to enable the round magnet to be pressed on one or two clamping hooks, so that the clamping hooks are outwards deformed and bent;

step five: moving the magnet taking rod (63) downwards, resetting the magnet taking rod (63) to be vertical, and moving the magnet taking rod (63) in a direction away from the transverse moving direction in the fourth step so as to press the three clamping jaws to deform outwards through the round magnet;

step six: the magnet module also comprises a magnet pushing rod (64), and the round magnet is pushed to fall to the magnet taking rod (63) through the magnet pushing rod (64) and pushed into the magnet clamping jaws.

5. An oiling module for use in claim 2, comprising a frame (2), characterized in that: the oil feeding mechanism is characterized by further comprising an oil feeding seat (21) rotatably connected to the rack (2), an oil feeding assembly (3) used for transmitting lubricating oil and an oil feeding motor (22) used for driving the oil feeding seat (21) to rotate, wherein the oil feeding seat (21) is used for placing a valve core.

6. An oiling station as defined in claim 5, wherein: the oiling assembly (3) comprises an oil liquid transmission piece (32) used for transmitting oil liquid and an oiling cylinder (31) used for driving the oil liquid transmission piece (32) to move along the direction close to or far away from the oiling seat (21), and the end part of the oil liquid transmission piece (32) can be inconsistent with a sealing sleeve.

7. A stabilising module for use in claim 3, comprising a frame (2), characterized in that: be provided with stabilizing mean (4) on frame (2), stabilizing mean (4) including being used for along vertical direction slip setting carrier clamp plate (41) on the carousel, slide two sliding blocks (42) and drive two sliding blocks (42) on carrier clamp plate (41) or drive assembly (5) of back of the body removal in opposite directions, be provided with clamp plate cylinder (23) that are used for driving carrier clamp plate (41) and go up and down on frame (2), two all be provided with on the slider and be used for locating pin (44) of contradicting with the welt.

8. A stabilising module according to claim 7, wherein: the frame (2) is provided with at least two groups of driving components (5), each driving component (5) comprises a finger cylinder (52), two unlocking blocks (53) respectively connected to two sliding tables of the finger cylinder (52) and a moving cylinder (51) for driving the finger cylinder (52) to slide along the direction close to or far away from the carrier pressing plate (41), the piston rod of one moving cylinder (51) moves along the direction close to or far away from the lining plate mounting station, the piston rod of the other moving cylinder (51) moves along the direction close to or far away from the leather membrane mounting station, step pins (43) are connected to the two sliding blocks (42), the unlocking block (53) is provided with a step groove (531) for the end part of the step pin (43) to extend into, when the end part of the step pin (43) extends into the step groove (531), the sliding direction of the sliding block (42) is consistent with the sliding direction of the unlocking block (53).

9. A magnet module for use in claim 4, comprising a frame (2), characterized in that: get material pole (63), be used for drive magnet to get material pole (63) and get material driving source (7) that the level or vertical direction removed, be used for drive magnet to get material pole (63) and get material cylinder (61), run through and slide and set up top magnet pole (64) on material pole (63) and be used for driving top magnet cylinder (66) that top magnet pole (64) removed at magnet were got to material pole (63) including the magnet that slides setting up in frame (2), magnet is got material pole (63) and is used for supplying the circular magnet to adsorb, top magnet pole (64) are used for separating circular magnet and get material pole (63).

Technical Field

The application relates to the field of gas valve equipment, especially, relate to a gas valve equipment technology, fat liquoring module, stable module and magnet module.

Background

The gas valve is a novel safety matching device for gas pipeline engineering. The gas valve is used for cutting off, connecting and regulating gas in a pipeline, and has good control characteristics and closing sealing performance. In the production of gas valves, a number of assembly processes are required to assemble the components into a gas valve.

In the related art, as shown in fig. 1 and 2, a gas valve includes a valve body 1, a valve core 11, a sealing sleeve 111, a lining plate 12, a membrane 121, a magnet jaw 122, a plum blossom-shaped retainer ring 123, a round magnet 124, a large spring 125, a valve cover 126, a coil seat 127, a small sealing ring 13, a fastening screw 131, a large sealing ring 132, a coil locking piece 133, a small spring 14, a square rubber ring 141, and an iron cover plate 142. The magnetic latch 122 includes three hooks 1221, and the hooks 1221 are used for snap-fitting with the round magnet 124. The arrow A indicates a first assembly surface, the arrow B indicates a second assembly surface, and the arrow C indicates a third assembly surface.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: since the gas valve has many fittings, the number of assembling steps is large. All accessory assemblies are carried out through a worker, assembly careless mistakes easily occur, the rework rate is high, and therefore assembly efficiency is low and needs to be improved.

Disclosure of Invention

In order to improve the packaging efficiency of gas valve, this application provides a gas valve packaging technology, fat liquoring module, stable module and magnet module.

In a first aspect, the application provides a gas valve assembly process which adopts the following technical scheme:

a gas valve assembly process comprising the steps of:

pre-combining a valve core sealing sleeve of S1: firstly, sleeving a sealing sleeve on a valve core, then coating lubricating oil on the sealing sleeve, and then transferring the valve core to a first surface assembling station of a valve body;

s2 assembling the first surface of the valve body: firstly, a valve core provided with a sealing sleeve is arranged in a valve body, then a lining plate, a leather membrane, a magnet jaw and a plum blossom check ring are sequentially arranged on the valve core, then a round magnet is arranged in the magnet jaw, a large spring is sleeved on the magnet jaw, then a valve cover and a coil base are arranged on the valve body, the valve cover, the coil base and the valve body are connected through screws, and finally the valve body is transferred to a second surface assembling station of the valve body;

s3 assembling the second surface of the valve body: turning the valve body to a second assembly surface, inserting a fastening screw into the small sealing ring, connecting the fastening screw with the valve body through threads, then installing the large sealing ring into the valve body, installing a coil on the valve body in a locking manner, connecting the coil with the valve body through the screw, and finally transferring the valve body to a third surface assembly station of the valve body;

s4 assembling the third surface of the valve body: the valve body is turned to the third assembly surface, then the small spring is arranged in the valve core, the square rubber ring is arranged in the valve body, and finally the iron cover plate and the valve body are connected through screws.

Through adopting above-mentioned technical scheme for the gas valve is processed for four stations in the in-process of equipment, on initial station overlaps the sealing sleeve to the case first, then accomplishes the installation of welt, involucra, magnet jack catch, plum blossom retaining ring, circle magnet, big spring, valve gap and coil holder at the first face equipment station of valve body, and the installation that fastening screw, little sealing washer, big sealing washer and coil lock attach is accomplished to the second face equipment station of valve body again, accomplishes the equipment of all the other accessories at the third face equipment station of valve body at last.

The assembling of the gas valve is divided into a plurality of stations, so that the assembling of the gas valve needs to be carried out in multiple steps, the assembling careless and careless conditions are reduced, the rework rate is reduced, and the assembling efficiency is improved.

When the gas valve is assembled, the assembly of the accessories on the first assembly surface is completed at the first assembly station of the valve body, the assembly of the accessories on the second assembly surface is completed at the second assembly station of the valve body, and the assembly of the accessories on the third assembly surface is completed at the third assembly station of the valve body. The parts required to be assembled at the current station are distinguished through the surface on the valve body, the assembling careless and careless situation is further reduced, and the assembling efficiency is further improved.

Optionally, lubricating oil is paintd to the seal cover through the fat liquoring module in the S1 case seal cover precombination, and the process that lubricating oil was paintd to the seal cover divides two steps:

the method comprises the following steps: the oiling module comprises an oiling assembly which is abutted against the outer wall of the sealing sleeve;

step two: a rotary valve core and a sealing sleeve.

Through adopting above-mentioned technical scheme, it is inconsistent with the outer wall of seal cover through the subassembly that oils, rotatory case and seal cover again to make lubricating oil can be evenly scribbled to the outer wall of seal cover on, and oil efficiently.

Optionally, the equipment of the first face of S2 valve body still includes the stable process of welt, and the stable process setting of welt is after the welt installation, before the involucra installation, through stabilizing the stable welt of module, the stable process of welt divides three steps:

the method comprises the following steps: the stabilizing module comprises at least two positioning pins, after the lining plate is installed at the lining plate installation station, the positioning pins are slid to the upper part of the lining plate, and then the positioning pins are moved downwards to enable the positioning pins to be abutted against the lining plate;

step two: the valve core with the lining plate and the positioning pin are transmitted to a leather film installation station through a turntable;

step three: the positioning pin is moved upwards firstly, and then the positioning pin is moved out of the upper part of the lining plate.

By adopting the technical scheme, the lining plate is only sleeved at the end part of the valve core when being installed on the valve core, and the lining plate is easy to move and dislocate due to shaking when the rotary disc rotates. Through at least two locating pins and liner plate inconsistent to played the stable effect that compresses tightly to the liner plate, make the liner plate be difficult for taking place to remove the dislocation because of rocking that produces when the carousel rotates, when having improved the case that is equipped with the liner plate through carousel transmission, the stability of liner plate and case relative position.

Optionally, through magnet module installation circle magnet in the equipment of the first face of S2 valve body, the process of installation circle magnet divide into six steps:

the method comprises the following steps: the magnet module comprises a magnet taking rod, and the magnet taking rod and the round magnet are mutually adsorbed;

step two: the magnet taking rod is inclined so as to enable the round magnet to incline;

step three: moving down the magnet material taking rod to enable the lower end of the obliquely arranged round magnet to extend into the space between the three clamping hooks;

step four: the magnet taking rod is transversely moved to enable the round magnet to be pressed against one or two clamping hooks, so that the clamping hooks are outwards deformed and bent;

step five: moving the magnet taking rod downwards, resetting the magnet taking rod to be vertical, and moving the magnet taking rod to the direction departing from the transverse moving direction in the fourth step so as to press the three clamping jaws to be deformed outwards through the round magnet;

step six: the magnet module is still including pushing up the magnet pole, through pushing up the magnet pole with round magnet top down magnet get the material pole and push up in the magnet jack catch.

Through adopting above-mentioned technical scheme for when the installation of circle magnet, circle magnet is difficult for pressing on three pothook and leading to three pothook all not take place the deformation bending because of propping simultaneously. And compare in pressing three pothooks simultaneously so that three pothooks all warp the bending, through making one or two pothooks warp the deformation earlier, help the installation of circle magnet.

In a second aspect, the application provides an oiling module adopts following technical scheme:

the utility model provides an oiling module, includes the frame, still including rotate the last oil receptacle of connection in the frame, be used for transmitting the subassembly that oils of lubricating oil and be used for driving the motor that oils oil receptacle pivoted, the seat that oils is used for supplying the case to place.

Through adopting above-mentioned technical scheme, when painting lubricating oil on the seal cover, place the case that is equipped with the seal cover on last oil base earlier, the rethread subassembly that oils transmits lubricating oil to on the seal cover, then rotate in order to drive case and seal cover through the motor drive that oils to accomplish and oil. Compare in oiling through the manual work, through the fat liquoring module of this application, not only oil evenly, and it is efficient to oil, has improved the packaging efficiency of gas valve.

Optionally, the oiling subassembly is including the fluid transmission spare that is used for transmitting fluid and being used for driving fluid transmission spare along being close to or keeping away from the oiling cylinder that the oil base direction removed, the tip of fluid transmission spare can be inconsistent with the seal cover.

Through adopting above-mentioned technical scheme, when painting lubricating oil on the seal cover, earlier place on last oil level with being equipped with the seal cover case, the removal of oil gas jar drive fluid transmission piece is gone up to the rethread, and the tip that reaches fluid transmission piece is inconsistent with the seal cover, and the motor drive that goes up through oiling rotates last oil level after that. The oil conveying piece is driven to move through the oiling cylinder, so that the oil conveying piece is not prone to influencing the transmission of the valve core, and the valve core is favorably arranged on the oiling seat.

In a third aspect, the present application provides a stable module, which adopts the following technical solution:

the utility model provides a stabilize module, includes the frame, be provided with stabilizing mean in the frame, stabilizing mean including being used for along vertical direction slip setting carrier clamp plate on the carousel, slide two sliding blocks of setting on the carrier clamp plate and two sliding blocks of drive or the drive assembly of back of the body mutually in opposite directions, be provided with the clamp plate cylinder that is used for driving the carrier clamp plate to go up and down in the frame, two all be provided with on the slider and be used for the locating pin of contradicting with the welt.

Through adopting above-mentioned technical scheme, with the welt dress back to the case, earlier through the clamp plate cylinder drive carrier clamp plate rise to drive sliding block and locating pin rise, then drive two sliders through drive assembly drive and move in opposite directions, thereby drive two locating pins and move in opposite directions, so that two locating pins move to the welt top, rethread clamp plate cylinder moves down the carrier clamp plate at last, so that two locating pins support and press on the welt, thereby played stable effect to the transmission of welt.

After waiting that the welt transmits to involucra installation station, shift up carrier clamp plate and locating pin through the clamp plate cylinder earlier, rethread drive assembly drive two slider back-to-back motion to make two locating pins shift out the welt top, rethread clamp plate cylinder resets at last can.

Through the structure, the lining plate is not easy to move and dislocate due to shaking even if the lining plate is transmitted by the turntable after being arranged on the valve core. The reworking amount of workers caused by the dislocation of the lining plates is reduced, so that the assembly efficiency of the gas valve is improved.

Optionally, be provided with two sets of at least drive assembly in the frame, drive assembly includes that finger cylinder, two connect respectively and separates the locking piece on two slip tables of finger cylinder and be used for driving finger cylinder along being close to or keeping away from the gliding removal cylinder of carrier clamp plate direction, and the piston rod that one of them removed the cylinder removes along the direction of being close to or keeping away from welt installation station, and the piston rod of another removal cylinder removes along the direction of being close to or keeping away from involucra installation station, two all be connected with the step round pin on the sliding block, it offers the step groove that is used for supplying step round pin tip to stretch into to separate to lock on the piece, when the tip of step round pin stretched into the step groove, the slip direction of sliding block is unanimous with the slip direction of separating the locking piece.

Through adopting above-mentioned technical scheme, when stabilizing the welt through the locating pin, earlier remove to the direction that is close to the carrier clamp plate through moving cylinder drive finger cylinder, finger cylinder drives the unblock piece and removes, stretches into the step groove on the different unblock pieces respectively until two step round pins. Then the carrier pressing plate is moved upwards through the pressing plate cylinder, and then the two unlocking blocks are driven to move oppositely through the finger cylinder so as to drive the two positioning pins to move oppositely through the step pins and the sliding blocks. And moving the carrier pressing plate downwards through the pressing plate cylinder, and finally resetting the unlocking block through the finger cylinder and the moving cylinder.

When the stability of the positioning pin on the lining plate is released, the carrier pressing plate is moved upwards through the pressing plate cylinder, and then the finger cylinder is driven by the moving cylinder to move towards the direction close to the carrier pressing plate until the two step pins respectively extend into the step grooves on different unlocking blocks. Then the two unlocking blocks are driven to move back and forth by the finger cylinder so that the two positioning pins move out of the upper part of the lining plate. And finally, resetting the carrier pressing plate through the lifting cylinder, and resetting the unlocking block through the finger cylinder and the moving cylinder.

Through above-mentioned structure, improved the degree of automation of stabilizing the module to the work efficiency of stabilizing the module has been improved.

In a fourth aspect, the present application provides a magnet module, which adopts the following technical scheme:

the utility model provides a magnet module, gets the material pole, is used for drive magnet to get the material pole and get the material driving source that gets that removes along level or vertical direction, is used for drive magnet to get the magnet that material pole rotation slope and gets the material cylinder, runs through and slides and set up the top magnet pole on magnet gets the material pole and be used for driving the top magnet cylinder that top magnet pole removed including sliding the magnet that sets up in the frame, magnet gets the material pole and is used for supplying round magnet to adsorb, top magnet pole is used for separating round magnet and gets the material pole.

Through adopting above-mentioned technical scheme, when installing circle magnet to the magnet jack catch, get the material pole through magnet earlier and get a circle magnet adsorption to magnet and get the material pole on, secondly get material cylinder drive magnet through magnet and get the material pole slope to drive the slope of circle magnet. Then the magnet taking rod is driven to move to the upper part of the magnet clamping jaw by the taking driving source, and the magnet taking rod is descended so that the lower end of the round magnet moves to a position between the three clamping hooks. Then the magnet material taking rod is transversely moved by the material taking driving source, and the round magnet is pressed on one or two clamping hooks so as to enable the clamping hooks to be outwards deformed and bent. And moving the magnet taking rod downwards, and driving the magnet taking rod to reset to be vertical through the magnet taking cylinder. And finally, the magnet material taking rod is driven to move by the material taking driving source so as to press the residual clamping hooks to deform and bend outwards by the round magnets, and the round magnets and the magnet material taking rod are separated by the magnet ejecting rod, so that the installation of the round magnets is completed.

Through the structure, when the round magnet is installed, the round magnet is not easy to deform and bend due to the fact that the round magnet is simultaneously pressed on the three clamping hooks. And compare in supporting to press three pothooks simultaneously so that three pothook is all warp crooked, through making one or two pothooks warp deformation earlier, help the installation of circle magnet to the packaging efficiency of gas valve has been improved.

In summary, the present application includes at least one of the following benefits:

1. the gas valve is assembled in multiple steps by dividing the gas valve into multiple stations, so that the assembling of the gas valve is required to be carried out in multiple steps, the assembling careless mistakes are reduced, the rework rate is reduced, the assembling efficiency is improved, the parts required to be assembled at the current stations are distinguished through the surface on the valve body, the assembling careless mistakes are further reduced, and the assembling efficiency is further improved;

2. through the stable structure, when the valve core provided with the lining plate is driven by the turntable to move, the lining plate is not easy to move and dislocate due to shaking, so that the relative position of the lining plate and the valve core is stable;

3. through the magnet module, the round magnet is difficult for pressing on three pothooks because of propping simultaneously and leading to that three pothooks all do not take place the bending of deformation, helps round magnet installation.

Drawings

Fig. 1 is a schematic structural diagram of the background art.

Fig. 2 is an exploded schematic view of the background art.

FIG. 3 is a schematic flow chart of a gas valve assembly process according to an embodiment of the present application.

Fig. 4 is a schematic structural diagram of an oiling module according to an embodiment of the present application.

Fig. 5 is a schematic structural diagram of the stabilizing module according to the embodiment of the present application when mounted on the turntable and the frame.

FIG. 6 is a schematic view of a portion of a stabilizing mechanism and a driving assembly of a stabilizing module according to an embodiment of the present invention.

Fig. 7 is a schematic structural diagram of a magnet module according to an embodiment of the present application.

Fig. 8 is a schematic structural view of a salient magnet slot in the magnet module according to the embodiment of the present application.

Description of reference numerals:

1. a valve body; 11. a valve core; 111. sealing sleeves; 12. a liner plate; 121. a skin membrane; 122. a magnet jaw; 1221. a hook; 123. a quincuncial check ring; 124. a round magnet; 125. a large spring; 126. a valve cover; 127. a coil holder; 13. a small seal ring; 131. fastening screws; 132. a large seal ring; 133. locking the coil; 14. a small spring; 141. a square rubber ring; 142. an iron cover plate; 2. a frame; 21. an oil feeding seat; 22. oiling the motor; 23. a platen cylinder; 3. oiling the assembly; 31. oiling the cylinder; 32. an oil transfer member; 321. a needle control valve; 322. a nozzle; 4. a stabilizing mechanism; 41. a carrier platen; 411. a platen slide; 42. a slider; 43. a step pin; 44. positioning pins; 45. a locking pin; 46. locking the fixture block; 461. a locking groove; 5. a drive assembly; 51. a moving cylinder; 52. a finger cylinder; 53. unlocking the block; 531. a step groove; 6. a magnet material taking frame; 61. a magnet material taking cylinder; 62. a cylinder connecting block; 63. a magnet material taking rod; 631. a magnet slot; 64. a top magnet bar; 65. a return spring; 66. a magnet-ejecting cylinder; 7. a material taking driving source; 71. a magnet traverse assembly; 72. magnet lifting unit.

Detailed Description

The present application is described in further detail below with reference to figures 3-8.

The embodiment of the application discloses a gas valve assembling process. Referring to fig. 3, the gas valve assembly process includes the steps of:

pre-combining a valve core sealing sleeve of S1: firstly, sleeving a sealing sleeve on a valve core, and then coating lubricating oil on the sealing sleeve through an oil coating module, wherein the first step is as follows: the oiling module comprises an oiling assembly which is abutted against the outer wall of the sealing sleeve; step two: rotating the valve core and the sealing sleeve, and then transferring the valve core to a first assembly station of the valve body;

s2 assembling the first surface of the valve body: will be equipped with the case of seal cover earlier in the valve body of packing into, secondly install the welt on the case, stabilize the welt through the welt module once more, step one: the stabilizing module comprises at least two positioning pins, after the lining plate is installed at the lining plate installation station, the positioning pins are slid to the upper part of the lining plate, and then the positioning pins are moved downwards to enable the positioning pins to be abutted against the lining plate; step two: the valve core with the lining plate and the positioning pin are transmitted to a leather film installation station through a turntable; step three: move up the locating pin earlier, shift out the welt top with the locating pin again, install involucra, magnet jack catch and plum blossom retaining ring to the case in proper order from time on, then pack into the magnet jack catch through the magnet module with round magnet, step one: the magnet module comprises a magnet taking rod, and the magnet taking rod and the round magnet are mutually adsorbed; step two: the magnet taking rod is inclined so as to enable the round magnet to incline; step three: moving down the magnet material taking rod to enable the lower end of the obliquely arranged round magnet to extend into the space between the three clamping hooks; step four: the magnet taking rod is transversely moved to enable the round magnet to be pressed against one or two clamping hooks, so that the clamping hooks are outwards deformed and bent; step five: moving the magnet taking rod downwards, resetting the magnet taking rod to be vertical, and moving the magnet taking rod to the direction departing from the transverse moving direction in the fourth step so as to press the three clamping jaws to be deformed outwards through the round magnet; step six: the magnet module is still including pushing up the magnet pole, through pushing up the magnet pole with round magnet top down magnet get the material pole and push up in the magnet jack catch. Sleeving a large spring on the magnet jaw, then installing the valve cover and the coil holder on the valve body, connecting the valve cover, the coil holder and the valve body through screws, and finally transferring the valve body to a second valve body assembly station;

s3 assembling the second surface of the valve body: turning the valve body to a second assembly surface, inserting a fastening screw into the small sealing ring, connecting the fastening screw with the valve body through threads, then installing the large sealing ring into the valve body, installing a coil on the valve body in a locking manner, connecting the coil with the valve body through the screw, and finally transferring the valve body to a third assembly station of the valve body;

s4 assembling the third surface of the valve body: the valve body is turned to the third assembly surface, then the small spring is arranged in the valve core, the square rubber ring is arranged in the valve body, and finally the iron cover plate and the valve body are connected through screws.

The embodiment of the application also discloses an oiling module. Referring to fig. 4, including frame 2, rotate last oil seat 21 of connection on frame 2, fix last oil motor 22 on frame 2 and be used for transmitting the subassembly 3 that oils of lubricating oil, last oil motor 22 is used for driving last oil seat 21 and rotates, and last oil seat 21 is used for supplying the case to place.

Referring to fig. 4, a driving wheel is fixed on an output shaft of the oiling motor 22, a driven wheel is rotatably connected to the frame 2, a synchronous belt is arranged on the driving wheel, the synchronous belt is sleeved on the driving wheel and the driven wheel, and the oiling seat 21 is fixed on the driven wheel. The oiling motor 22 is started to drive the driving wheel to rotate, and the driving wheel drives the driven wheel to rotate through the synchronous belt, so that the oiling seat 21 is driven to rotate.

Referring to fig. 4, the oiling assembly 3 is used for applying lubricating oil to the seal bushing, the oiling assembly 3 includes an oiling cylinder 31 obliquely arranged on the frame 2 and an oil transfer member 32 for transferring lubricating oil, the oil transfer member 32 includes a needle control valve 321 and a nozzle 322, and the nozzle 322 is fixed on a needle of the needle control valve 321. The oiling cylinder 31 is fixed on the frame 2, the sliding table of the oiling cylinder 31 slides along the direction close to or far away from the oiling seat 21, and the needle control valve 321 is fixed on the sliding table of the oiling cylinder 31. The nozzle 322 is used for propping against the sealing sleeve, and when the nozzle 322 props against the sealing sleeve, the end face of the nozzle 322 is attached to the side wall of the sealing sleeve.

The embodiment of the application also discloses a stabilizing module. Referring to fig. 5, including frame 2, eight stabilizing mean 4 and two sets of drive assembly 5, eight stabilizing mean 4 are used for circumference equipartition on the carousel, and two sets of drive assembly 5 set up on frame 2, and stabilizing mean 4 and drive assembly 5 are used for improving the stability of welt transmission in-process.

Referring to fig. 5 and 6, the stabilizing mechanism 4 includes a carrier pressing plate 41 configured to slide on the turntable in a vertical direction, two sliding blocks 42 configured to slide on the carrier pressing plate 41 in opposite directions or in opposite directions, two step pins 43 respectively fixed on the two sliding blocks 42, two positioning pins 44 respectively connected to the two sliding blocks 42, two locking pins 45 respectively connected to the two sliding blocks 42, and two locking blocks 46 configured to be fixed on the turntable.

Referring to fig. 5 and 6, two platen cylinders 23 are fixed on the frame 2, one platen cylinder 23 is used for driving the carrier platen 41 adjacent to one of the driving assemblies 5 to move in the vertical direction, and the other platen cylinder 23 is used for driving the carrier platen 41 adjacent to the other driving assembly 5 to move in the vertical direction. A pressing plate sliding part 411 is fixed on the carrier pressing plate 41, and the pressing plate sliding part 411 is used for penetrating and sliding on the turntable along the vertical direction. The piston rod of the pressing plate cylinder 23 extends and retracts in the vertical direction, and the piston rod of the pressing plate cylinder 23 is abutted to the adjacent pressing plate sliding part 411, so that the pressing plate cylinder 23 can drive the carrier pressing plate 41 to move in the direction close to or far away from the turntable.

Referring to fig. 6, the sliding block 42 slides along its longitudinal direction, the positioning pin 44 is fixed to one end of the sliding block 42 along its longitudinal direction, the locking pin 45 is fixed to the other end of the sliding block 42 along its longitudinal direction, and the two positioning pins 44 in the same stabilizing mechanism 4 are located between the two locking pins 45. The positioning pin 44 can be moved above the lining plate, and the positioning pin 44 is used to interfere with the lining plate.

Referring to fig. 5 and 6, the locking latch 46 is located at two sides of the carrier pressing plate 41, two locking slots 461 for inserting the end of the locking pin 45 are formed on the top wall of the locking latch 46, and the two locking slots 461 are arranged along the sliding direction of the sliding block 42. When the locking pin 45 is aligned with one of the locking slots 461 of the adjacent locking latch 46, the positioning pin 44 is located above the lining plate; when the locking pin 45 is aligned with the other locking slot 461 of the adjacent locking dog 46, the detent pin 44 moves out above the backing plate.

Referring to fig. 5 and 6, the driving assembly 5 is used for driving the sliding blocks 42 on the same carrier pressing plate 41 to move towards or away from each other, the driving assembly 5 includes a moving cylinder 51 fixed on the frame 2, a finger cylinder 52 slidably disposed on the frame 2, and two unlocking blocks 53 connected to the finger cylinder 52, and the finger cylinder 52 is fixed at an end of a piston rod of the moving cylinder 51. The moving cylinders 51 are used for driving the finger cylinders 52 to move towards the direction close to or away from the carrier pressing plate 41, the piston rod of one moving cylinder 51 moves towards the direction close to or away from the lining plate mounting station, and the piston rod of the other moving cylinder 51 moves towards the direction close to or away from the membrane mounting station.

Referring to fig. 5, the sliding direction of the sliding table on the finger cylinder 52 is perpendicular to the sliding direction of the finger cylinder 52, the two unlocking blocks 53 are respectively fixed on the two sliding tables of the finger cylinder 52, a step groove 531 is formed on the end surface of the unlocking block 53 away from the moving cylinder 51, and the extending direction of the step groove 531 is perpendicular to the sliding direction of the sliding table of the finger cylinder 52. The stepped groove 531 is for the end of the stepped pin 43 to extend into, and when the stepped pin 43 extends into the stepped groove 531, the sliding direction of the slide block 42 coincides with the sliding direction of the unlocking block 53.

The embodiment of the application also discloses a magnet module. Referring to fig. 7, including frame 2, magnet picking frame 6, get material driving source 7, magnet and get material cylinder 61, cylinder connecting block 62, magnet and get material pole 63, top magnet pole 64, reset spring 65 and top magnet cylinder 66, magnet is got material pole 63 and is connected on magnet picking frame 6, gets material driving source 7 and is used for driving magnet picking frame 6 to remove along horizontal or vertical direction.

Referring to fig. 7, the material taking driving source 7 includes a magnet traverse assembly 71 and a magnet lifting assembly 72, the magnet traverse assembly 71 includes a magnet traverse motor fixed on the frame 2, a magnet traverse screw fixed on an output shaft of the magnet traverse motor, a magnet traverse guide rail fixed on the frame 2, and a magnet traverse slider slidably disposed on the magnet traverse guide rail, and the magnet traverse guide rail guides the sliding of the magnet traverse slider. The magnet transverse moving screw rod extends along the horizontal direction, and penetrates through and is in threaded connection with the magnet transverse moving sliding block. The magnet transverse moving motor is a servo motor capable of rotating forwards and reversely, the magnet transverse moving sliding block is started, and the magnet transverse moving guide rail plays a role in guiding, so that the magnet transverse moving sliding block moves along the length direction of the magnet transverse moving screw rod.

Referring to fig. 7, the magnet lifting assembly 72 includes a magnet lifting motor fixed to the magnet traverse sliding block, a magnet lifting screw fixed to an output shaft of the magnet lifting motor, a magnet lifting rail fixed to the magnet traverse sliding block, and a magnet lifting slider slidably disposed on the magnet lifting rail. The magnet material taking frame 6 is fixed on the magnet lifting slide block, and the magnet lifting guide rail plays a role in guiding the sliding of the magnet lifting slide block. Magnet lifting screw extends along vertical direction, and magnet lifting screw runs through and threaded connection is on magnet lifting slide. Magnet elevator motor is for the servo motor that can corotation, reversal, starts magnet lift slider, because magnet lift guide rail has played the guide effect for magnet lift slider moves along the length direction of magnet lift screw.

Referring to fig. 7 and 8, the magnet taking rod 63 is hinged to the magnet taking frame 6, the magnet taking rod 63 is used for being adsorbed by a round magnet, the magnet taking rod 63 can be made of iron, cobalt, nickel and the like, and the magnet taking rod 63 in this embodiment is made of iron. Be fixed with on the magnet frame 6 and be used for driving magnet to get material pole 63 pivoted magnet and get material cylinder 61, cylinder connecting block 62 slides and sets up on magnet frame 6, and the tip fixed connection of the piston rod of cylinder connecting block 62 and magnet material cylinder 61, and magnet material pole 63 articulates on cylinder connecting block 62. The piston rod of the material taking cylinder 61 is extended and contracted to enable the magnet material taking rod 63 to rotate and incline.

Referring to fig. 7 and 8, the top magnet cylinder 66 is fixed to the top wall of the magnet picking frame 6, and a piston rod of the top magnet cylinder 66 extends and retracts in the vertical direction. The top magnet rod 64 penetrates the magnet picking rod 63 from the top of the magnet picking rod 63, and slides in the longitudinal direction of the magnet picking rod 63. The bottom wall of the magnet material taking rod 63 is provided with a magnet groove 631 for inserting the end part of the round magnet, and the top magnet rod 64 is used for pushing the round magnet out of the magnet groove 631, so that the round magnet and the magnet material taking rod 63 are separated. Reset spring 65 is connected on top magnet pole 64, and reset spring 65 is used for driving top magnet pole 64 along vertical direction rebound, and reset spring 65's both ends are inconsistent with top magnet pole 64 and the roof that the pole 63 was got to the magnet respectively.

The implementation principle of the embodiment of the application is as follows: when the sealing sleeve is oiled, the valve core provided with the sealing sleeve is firstly placed on the oiling seat 21, and then the oiling cylinder 31 drives the needle head control valve 321 to move towards the direction close to the oiling seat 21 until the nozzle 322 is abutted to the outer wall of the sealing sleeve. And then the oiling motor 22 is started to drive the oiling seat 21 to rotate, so that the valve core and the sealing sleeve are driven to rotate, and the sealing sleeve oiling is completed.

Through above-mentioned structure, not only oil evenly, and it is efficient to oil, has improved the packaging efficiency of gas valve.

After the lining plate is mounted on the valve core at the lining plate mounting station, the finger cylinder 52 is driven by the moving cylinder 51 to move towards the direction close to the carrier pressing plate 41, so that the unlocking blocks 53 are driven to move, and the two step pins 43 are respectively moved into the step grooves 531 on the different unlocking blocks 53. The carrier pressing plate 41 is driven to move upwards by the pressing plate cylinder 23, so that the positioning pin 44 is driven to move upwards, and the locking pin 45 is driven to move out of the locking groove 461. Then, the finger cylinder 52 drives the two unlocking blocks 53 to move toward each other, so that the two positioning pins 44 move toward each other and the two locking pins 45 move toward each other. Then, the carrier pressing plate 41 is driven to move downwards by the pressing plate cylinder 23, so that the two positioning pins 44 are pressed against the lining plate, and the locking pins 45 are inserted into the locking slots 461. Finally, the unlocking block 53 is reset by the movable air cylinder 51 and the finger air cylinder 52.

When the stability of the positioning pin 44 to the lining plate is released, the carrier pressing plate 41 is moved upwards by the pressing plate cylinder 23, so that the positioning pin 44 is driven to move upwards, and the locking pin 45 is moved out of the locking groove 461. The finger cylinder 52 is driven by the moving cylinder 51 to move in a direction approaching the carrier platen 41, so that the two step pins 43 move into the step grooves 531 on the different unlocking blocks 53, respectively. The finger cylinder 52 then drives the unlocking blocks 53 to move back and forth, so that the positioning pins 44 move out of the upper side of the lining plate and the locking pins 45 move back and forth. Then, the unlocking block 53 is reset by the moving cylinder 51 and the finger cylinder 52, and finally the carrier pressing plate 41 is driven to move down by the pressing plate cylinder 23 so that the locking pin 45 is inserted into the locking groove 461.

Through the structure, the lining plate is not easy to move and dislocate due to shaking generated during transmission, the rework amount of workers caused by the dislocation of the lining plate is reduced, and the assembly efficiency of the gas valve is improved.

When installing round magnet to the magnet jack catch on, get material pole 63 through magnet earlier and adsorb a round magnet to magnet slot 631 in, secondly get material cylinder 61 through magnet and drive actuating cylinder connecting block 62 and slide to make magnet get material pole 63 and take place the slope, thereby drive the slope of round magnet, and get material pole 63 through getting material driving source 7 drive magnet and drive round magnet and remove to the magnet jack catch top. The magnet lifting assembly 72 drives the magnet material taking rod 63 to drive the round magnet to move downwards again, so that the lower end of the round magnet moves into the space between the three hooks. The secondary magnet transverse moving component 71 drives the circular magnet to transversely move, and the circular magnet is pressed against one or two hooks, so that the hooks are outwards deformed and bent. Then move round magnet down through magnet lifting unit 72, rethread magnet is got material cylinder 61 and cylinder connecting block 62 drive magnet and is got material pole 63 and reset to vertical to make round magnet reset. Then the magnet transverse moving component 71 drives the magnet material taking rod 63 to move, so that the round magnet presses the rest hooks to deform and bend outwards. Finally, the top magnet rod 64 is pushed to move downwards by the top magnet cylinder 66, so that the round magnet is pushed out of the magnet groove 631 and is completely pushed into the magnet jaw. The return spring 65 performs a return function so that the top magnet rod 64 can be returned after the circular magnet is ejected out of the magnet groove 631.

Through above-mentioned structure for when circle magnet installation, circle magnet is difficult for pressing on three pothook and lead to three pothook all not to take place the deformation bending because of supporting simultaneously, helps the installation of circle magnet, thereby has improved the packaging efficiency of gas valve.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

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