Method for cold forming outer arm of rocker arm assembly

文档序号:38993 发布日期:2021-09-24 浏览:59次 中文

阅读说明:本技术 一种冷成形摇臂组件的外臂的方法 (Method for cold forming outer arm of rocker arm assembly ) 是由 M·哈斯默 V·K·曼娜鲁 马修·文斯 于 2020-02-07 设计创作,主要内容包括:一种在冷成型机中冷成形摇臂组件的外臂的方法,该方法包括提供具有第一端部和第二端部的锭块,在该第一端部处挤出该锭块以建立该锭块的两种不同宽度,压缩该锭块以在该第二端部处形成上部成角表面和下部成角表面,并且压缩该锭块以形成由一对侧壁和一对端壁限定的内臂窗口。(A method of cold forming an outer arm of a rocker arm assembly in a cold forming machine, the method comprising providing an ingot having a first end and a second end, extruding the ingot at the first end to establish two different widths of the ingot, compressing the ingot to form an upper angled surface and a lower angled surface at the second end, and compressing the ingot to form an inner arm window defined by a pair of side walls and a pair of end walls.)

1. A method of cold forming an outer arm of a rocker arm assembly in a cold forming machine, the method comprising:

providing an ingot having a first end and a second end;

extruding the ingot at the first end to establish two different widths of the ingot;

compressing the ingot to form an upper angled surface and a lower angled surface at the second end; and

compressing the ingot to form an inner arm window defined by a pair of side walls and a pair of end walls.

2. The method of claim 1, further comprising rotating said ingot approximately 90 ° between extruding said ingot and compressing said ingot to form said upper and lower angled surfaces.

3. The method of claim 1, wherein the step of extruding the ingot at the first end comprises providing a stamping force substantially along a longitudinal axis of the ingot.

4. The method of claim 3, wherein the step of compressing the ingot to form the upper and lower angled surfaces comprises providing a stamping force substantially orthogonal to the longitudinal axis.

5. The method of claim 1, further comprising compressing the ingot to form the second end having a pivoting body comprising an interface seat configured to engage a hydraulic lash adjuster, wherein the first end is configured to engage an engine valve.

6. The method of claim 1, further comprising stamping the ingot to remove a bottom wall of the ingot to further form the inner arm window.

7. The method of claim 1, further comprising forming at least one pair of axial holes in the pair of sidewalls.

8. The method of claim 1, wherein the ingot is heated and warm-formed or hot-formed prior to cold-forming.

9. The method of claim 1, wherein said providing an ingot comprises shearing a wire to a desired length to form said ingot.

10. A method of cold forming an outer arm of a rocker arm assembly using a cold forming machine having six forming stations, the method comprising:

cutting the wire to a desired length to form an ingot having a first end and a second end;

extruding the ingot and flattening the first end portion at the first forming station;

at the second forming station, compressing the ingot to form the second end having an upper angled surface and a lower angled surface;

compressing the ingot at the third forming station to form an inner arm window defined by a pair of side walls, a pair of end walls, and a bottom wall;

compressing the ingot at the fourth forming station to form the second end having a pivoting body, the pivoting body including an interface seat configured to mate with a hydraulic lash adjuster;

at the fifth forming station, stamping the ingot to remove the bottom wall; and

forming the ingot to a final workpiece size at the sixth forming station.

11. The method of claim 10, wherein said forming said ingot to a final workpiece size comprises forming a first pair of axial holes in said pair of sidewalls.

12. The method of claim 11, wherein said forming said ingot to a final workpiece size further comprises forming a second pair of axial holes in said pair of sidewalls.

13. The method of claim 10, further comprising heating the ingot prior to the first forming station.

14. The method of claim 13, further comprising warm forming or hot forming the ingot in the first, second, third, and fourth forming stations, and cold forming the ingot in the remaining forming stations.

15. The method of claim 14, further comprising a seventh forming station, wherein the ingot is cooled and stamped after the fourth forming station and before the fifth forming station.

16. The method of claim 10, further comprising rotating the ingot by approximately 90 ° between the first forming station and the second forming station.

17. The method of claim 10, wherein the first forming station provides a stamping force substantially along a longitudinal axis of the ingot.

18. The method of claim 17, wherein the second forming station provides a compressive force substantially normal to the longitudinal axis.

19. The method of claim 17, wherein the third forming station provides a compressive force substantially normal to the longitudinal axis.

20. The method of claim 17, wherein the second, third, fifth, and sixth forming stations each provide a compressive force substantially orthogonal to the longitudinal axis.

Technical Field

The present disclosure relates generally to rocker arms for internal combustion engines and more particularly to cold forming, warm forming, and hot forming outer arms for rocker arm assemblies.

Background

Switching rocker arms have been used to alter the operation and performance of internal combustion engines. For example, dedicated rocker arms may be used to provide Variable Valve Actuation (VVA), such as Variable Valve Lift (VVL) and Cylinder Deactivation (CDA). Such mechanisms have been developed to improve performance, fuel economy, and/or reduce emissions from engines. Several types of VVA rocker arm assemblies include an inner rocker arm within an outer rocker arm that are biased together by a torsion spring.

The switching rocker arm allows for control of valve actuation by alternating between a latched state and an unlatched state. When in the latched position, the latch causes both the inner and outer rocker arms to move as a single unit. When unlatched, the rocker arms are allowed to move independently of one another. In some cases, the arms may engage different valve lift profiles, such as low lift, high lift, and no lift (or lost motion). A mechanism for switching the rocker arm mode in a manner suitable for the operation of the internal combustion engine is required.

The background description provided herein is for the purpose of generally presenting the context of the disclosure. Work of the presently named inventors, to the extent it is described in this background section, as well as aspects of the description that may not otherwise qualify as prior art at the time of filing, are neither expressly nor impliedly admitted as prior art against the present disclosure.

Disclosure of Invention

In one aspect, a method of cold forming an outer arm of a rocker arm assembly in a cold forming machine is provided. The method comprises the following steps: providing an ingot having a first end and a second end; extruding the ingot at the first end to establish two different widths of the ingot; compressing the ingot to form an upper angled surface and a lower angled surface at the second end; and compressing the ingot to form an inner arm window defined by a pair of side walls and a pair of end walls.

In addition to the above, the method may include one or more of the following features: rotating the ingot approximately 90 ° between the extruded ingot and the compressed ingot to form an upper angled surface and a lower angled surface; wherein the step of extruding the ingot at the first end comprises providing a stamping force substantially along the longitudinal axis of the ingot; and wherein the step of compressing the ingot to form the upper and lower angled surfaces comprises providing a stamping force substantially orthogonal to the longitudinal axis.

In addition to the above, the method may include one or more of the following features: compressing the slug to form a second end having a pivoting body including an interface seat configured to engage a hydraulic lash adjuster, wherein the first end is configured to engage an engine valve; stamping the ingot to remove a bottom wall of the ingot to further form an inner arm window; forming at least one pair of shaft holes in the pair of side walls; wherein the ingot is heated and warm-formed or hot-formed prior to cold-forming; and wherein providing the ingot comprises cutting the wire to a desired length to form the ingot.

In one aspect, a method of cold forming an outer arm of a rocker arm assembly using a cold forming machine having six forming stations is provided. The method comprises the following steps: cutting the wire to a desired length to form an ingot having a first end and a second end; extruding an ingot and flattening the first end portion at the first forming station; and at a second forming station, compressing the ingot to form a second end portion having an upper angled surface and a lower angled surface. The method further comprises the following steps: at a third forming station, compressing the ingot to form an inner arm window defined by a pair of side walls, a pair of end walls, and a bottom wall; at a fourth forming station, compressing the slug to form a second end having a pivoting body including an interface seat configured to mate with a hydraulic lash adjuster; at a fifth forming station, stamping the ingot to remove the bottom wall; and forming the ingot to a final workpiece size at a sixth forming station.

In addition to the above, the method may include one or more of the following features: wherein forming the ingot to a final workpiece dimension includes forming a first pair of shaft holes in a pair of sidewalls; wherein forming the ingot to a final workpiece size further comprises forming a second pair of shaft holes in the pair of sidewalls; heating the ingot prior to the first forming station; warm forming or hot forming the ingot in a first forming station, a second forming station, a third forming station and a fourth forming station, and cold forming the ingot in the remaining forming stations; and a seventh forming station, wherein the ingot is cooled and imprinted after the fourth forming station and before the fifth forming station.

In addition to the above, the method may include one or more of the following features: rotating the ingot between the first forming station and the second forming station by about 90 °; wherein the first forming station provides a stamping force substantially along the longitudinal axis of the ingot; wherein the second forming station provides a compressive force substantially normal to the longitudinal axis; wherein the third forming station provides a compressive force substantially normal to the longitudinal axis; and wherein the second forming station, the third forming station, the fifth forming station, and the sixth forming station each provide a compressive force that is substantially orthogonal to the longitudinal axis.

Drawings

The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:

FIG. 1 is a perspective view of a shifting roller thumbwheel follower assembly according to one example of the present disclosure;

FIG. 2 is a flow chart illustrating an exemplary method of forming the outer arm of the shifting roller finger follower assembly shown in FIG. 1;

FIG. 3 is a perspective view of an exemplary outer arm blank used to form the outer arm shown in FIG. 1;

4A-4F illustrate an exemplary six-station cold-formed ingot continuous process that may be used to form the cold-formed outer arm blank shown in FIG. 3;

FIG. 5 is a perspective view of an exemplary outer arm formed from the outer arm blank shown in FIG. 3 after undergoing machining;

FIG. 6A is a top perspective view of another exemplary outer arm blank;

FIG. 6B is a bottom perspective view of the outer arm blank shown in FIG. 6A; and is

Fig. 7A-7G illustrate an exemplary seven station shaped ingot continuous process that may be used to form the cold-formed outer arm blank shown in fig. 6A.

Detailed Description

Systems and methods for forming components of a rocker arm assembly, such as, for example, an outer arm, are described herein. In one example, the component is cold formed/forged to near net shape as an alternative manufacturing process to conventional high cost casting, thereby enabling complex metal forming at reduced overall cost. In another example, the component is first warm formed/forged or hot formed/forged and then cold formed/forged.

Referring to the drawings, various methods and processes for forming components (e.g., outer arms) of a rocker arm assembly, such as, for example, a switching roller thumbwheel follower (SRFF) assembly 10, are described. In the exemplary embodiment shown in fig. 1, the SRFF assembly 10 generally includes an inner arm 12 and an outer arm 14. While the various methods and processes described herein are used to form the outer arm 14, it should be understood that such methods may be used to form various other components of a rocker arm assembly (such as, for example, the inner arm 12).

With continued reference to FIG. 1, the SRFF assembly 10 is shown by way of example only, and it should be understood that the outer arms employed therein may be used in various configurations of a rocker arm assembly. The default configuration is in a normal-lift (latched) position, in which the inner arm 12 and outer arm 14 are locked together such that the engine valve (not shown) is open and the cylinder is allowed to operate as in a standard valvetrain. When the latch assembly 16 is engaged (e.g., oil from an oil control valve feeds a hydraulic lash adjuster (not shown) to engage the latch assembly 16), the inner and outer arms 12, 14 operate together like a standard rocker arm to open an engine valve. In the low-lift (unlatched) position, the inner and outer arms 12, 14 are independently movable to achieve variable valve lift.

In an exemplary embodiment, the inner arm 12 and the outer arm 14 are each mounted to a pivot shaft 20 that secures the inner arm 12 to the outer arm 14 while also allowing rotational freedom to pivot about the pivot shaft 20 when the SRFF assembly 10 is in a deactivated state. A lost motion torsion spring 22 is fixed to the pivot shaft 20 and is configured to bias the position of the inner arm 12 such that it is always in continuous contact with the camshaft lobes (not shown).

As shown in fig. 1, the outer arm 14 includes a first outer side arm 30 and a second outer side arm 32. The first and second outer side arms 30, 32 each include an aperture (not shown) configured to receive the bearing shaft 36 therethrough. An outer roller 38 is mounted on each end of the bearing shaft 36 outboard of the first and second outer side arms 30, 32.

As shown, the inner arm 12 is disposed between the first outer side arm 30 and the second outer side arm 32. The inner arm 12 includes a first inner side arm 40 and a second inner side arm 42. The first and second inner side arms 40, 42 each include a bore 44 configured to receive the bearing shaft 36 therethrough. The inner rollers 48 are supported by the bearing shaft 36.

Fig. 2 illustrates an exemplary method 100 of producing an outer arm for a rocker arm assembly, such as, for example, the outer arm 14 described above and shown in fig. 1. In an exemplary embodiment, the outer arm is cold formed or cold forged from a blank that replaces a cast or metal injection molded part as a starting point for making cold formed outer arm blanks 50 (fig. 3) or 60 (fig. 5 and 6). As shown in fig. 2, the method 100 includes the following general steps: step 110: cold forming the outer arm blanks 50, 60 into a near net shape; step 120: machining the cold formed outer arm blanks 50, 60; and step 130: a finishing process is applied, such as, for example, tumbling finishing, heat treatment, deburring, vibratory finishing, etc.

As used herein, the term "cold forming" is intended to encompass "cold forging", "cold heading" and "deep drawing" as known in the art. As used herein, the term "machining" refers to the removal of material using a chuck type machine tool, a drill press, a lathe, a grinder, a broaching machine, or other such machine tool. In other examples, one or more portions of the manufacturing methods or processes described herein include warm forming or warm forging and/or hot forming or hot forging. In one example, cold forming is a metal forming process performed at or near room temperature, warm forming is a metal forming process performed at a temperature above the cold forming temperature of the metal but below the recrystallization temperature or transition temperature of the metal, and hot forming is a metal forming process performed at a recrystallization temperature above the transition temperature of the metal.

Fig. 3 illustrates a cold formed outer arm blank 50 that may be formed in a variety of cold forming machines. The cold formed outer arm blank 50 may be used in a rocker arm assembly similar to the rocker arm assembly shown in FIG. 1. Generally, cold forming machines include a cutting station for cutting a metal wire to a desired length to provide an initial workpiece (also referred to as an "ingot") and a plurality of continuous forming stations including a plurality of spaced die sections and a reciprocating gate having a plurality of punch sections, each punch section cooperating with a respective die section to form a die cavity in which the ingot is punched or compressed. Conventional transfer mechanisms move the ingot in successive steps from the cutting station to each of the forming stations in a synchronized manner, and are also capable of rotating the ingot (e.g., 90 °) as it is transferred from one station to another. In one embodiment as shown in fig. 4A-4F, the cold-formed outer arm blank 50 is formed in a six-station cold-forming machine (not shown). However, it should be understood that cold formed outer arm blank 50 may be produced in a different number of forming stations without departing from the scope of this disclosure. In another embodiment shown in fig. 6A-7G, the cold-formed outer arm blank 60 is formed in a seven-station cold-forming machine (not shown).

Fig. 4A-4F illustrate an exemplary six-station cold-formed ingot continuous process that may be used to form the cold-formed outer arm blank 50. Each figure shows the state of the ingot at the bed position at the end of the stroke. It should be understood that this ingot continuous process is only one example of a cold-forming ingot continuous process, and that other ingot continuous processes are possible.

Referring to fig. 4, an exemplary continuous processing sequence begins by cutting a wire to a desired length at a cutting station (not shown) to provide an initial ingot or workpiece 200 generally including a first end 202, a second end 204, and a cylindrical surface 206 extending therebetween. The workpiece 200 is then transferred to a first forming station 210 (fig. 4A) with the first end 202 facing the die section 212 and the second end 204 facing the punch section 214. At the first forming station 210, the workpiece 200 is squared or flattened at the first end 202. In this way, the workpiece 200 is extruded to reduce forming loads and eliminate creases in subsequent operations, while also initially establishing two different widths for the workpiece 200. In an exemplary embodiment, the stamping force of the first forming station 210 is driven along a centerline or longitudinal axis 216 of the workpiece 200 or substantially along the longitudinal axis 216. The workpiece 200 is then rotated 90 ° or about 90 ° and transferred to a second forming station (fig. 4B) wherein the longitudinal axis 216 is normal or substantially normal to the stamping force.

At the second forming station 220 (fig. 4B), an upper angled surface 222 and a lower angled surface 224 are formed at the second end 204. As shown, upper angled surface 222 is formed at an angle "α" relative to longitudinal axis 216, and lower angled surface 224 is formed at an angle "β" relative to longitudinal axis 216. In one example, the angle "α" is parallel or substantially parallel to the feature being machined (such as, for example, a latch pin hole), and may be adjusted in a previous station to ensure proper filling. The angle "β" is perpendicular or substantially perpendicular to the centerline of the feature being machined, such as, for example, an interface socket mated with an HLA (not shown), and may be adjusted in a previous station to ensure proper filling.

At the third forming station 230 (fig. 4C), the primary material fill occurs and the key features of the outer arm 14 are incorporated therein, including the inner arm window 232 defined by the side wall 234, end wall 236, end wall 238, and bottom wall 240. As shown, the end wall 236 is formed with a recess or gap 242 defined therein.

At the fourth forming station 250 (fig. 4D), a spring-loaded tool 252 may regulate the flow of material to help avoid creases, and a pivot body 254 including an interface seat 256 (e.g., for receiving a hydraulic lash adjuster, not shown) and an upper wall 258 is further formed in the workpiece 200. At the fifth forming station 260 (fig. 4E), the bottom wall 240 is stamped or pierced for removal from the workpiece 200. At the sixth forming station 270 (fig. 4F), the workpiece 200 is formed to its final dimensions, including the axial hole 272 formed in the sidewall 234. In addition, any potentially sharp corners may be formed to form chamfers that smooth such fractures. The overall length of workpiece 200 may be formed as the length of outer arm blank 50. At the end of the sixth forming station, cold forming outer arm blank 50 is complete and includes all of the structural features shown in fig. 3.

Thus, the cold-formed outer arm blank 50 includes all of the structural features of the finished outer arm 14 described above and shown in FIG. 3, except for the structural features that must be machined. To complete the method 100 of producing the finished outer arm 14, the cold formed outer arm blank 50 is machined after cold forming, forming the remaining structural features as shown in FIG. 5.

Referring now to fig. 5, a machining step 120 is performed on the finished outer arm blank 50 and features such as, for example, an axial bore 272, a pivot bore 274, an injection bore 276, a stop pin bore 278, a back face 280, a cage bore 282, a latch bore 284, a biasing mechanism (e.g., spring) post 286, and an oil inlet bore (not shown) extending from the interface seat 256 to the latch bore 284 are formed therein. It should be appreciated that these machining operations may be performed one at a time, in combination with one or more other machining operations, or together in any order. Thus, outer arm 14 is cold formed to a near net shape, including inner arm window 232, side walls 234, end walls 236, 238 and pivot body 254, which are cold formed to final dimensions. Cold forming these features to final dimensions reduces the amount of machining that would otherwise be required to complete the finished outer arm, thereby reducing the cost of manufacturing the outer arm.

In one example, the ram force generated at the first forming station 210 is between 15 tons and 35 tons or between about 15 tons and about 35 tons. In another example, the stamping force generated at the first forming station 210 is 25 tons or about 25 tons. In one example, the ram force generated at the second forming station 220 is between 200 tons and 225 tons or between about 200 tons and about 225 tons. In another example, the ram pressure generated at the second forming station 220 is 212 tons or about 212 tons. In one example, the ram force generated at the third forming station 230 is between 650 tons and 750 tons or between about 650 tons and 750 tons. In another example, the ram pressure generated at the third forming station 230 is 679 tons or about 679 tons.

In one example, the ram pressure generated at the fourth forming station 250 is between 200 tons and 230 tons or between about 200 tons and 230 tons. In another example, the ram pressure generated at the fourth forming station 250 is 214 tons or about 214 tons. In one example, the ram pressure generated at the fifth forming station 260 is between 0.5 and 1.5 tons or between about 0.5 and 1.5 tons. In another example, the stamping force generated at the fifth forming station 260 is 0.8 tons or about 0.8 tons. In one example, the ram pressure generated at the sixth forming station 270 is between 0.1 and 0.5 tons or between about 0.1 and 0.5 tons. In another example, the stamping force generated at the sixth forming station 270 is 0.3 tons or about 0.3 tons.

In an alternative method of manufacture, the outer arm blank 50 is formed in a seven-station process (e.g., similar to fig. 7A-7G). In some examples, warm or hot forging is configured to reduce the load on the machine tool, which can reduce wear and result in an extended life of the machine tool. In the exemplary method, the workpiece 200 is initially heated and warm formed or thermoformed in the first forming station 210, the second forming station 220, the third forming station 230, and the fourth forming station 250. The workpiece 200 is then cooled and cold formed (stamped) in a fifth forming station that is the same as or similar to station 250. The workpiece is then cold formed in a sixth forming station that is the same as or similar to station 260 and subsequently cold formed in a seventh forming station that is the same as or similar to station 270 described above.

Referring now to fig. 6A-7G, in an exemplary embodiment, warm/cold formed outer arm blank 60 is formed in a seventh station warm/cold forming machine (not shown). The warm/cold formed outer arm blank 60 may be used in, for example, the SRFF assembly 10 shown in fig. 1. However, it should be understood that the formed outer arm blank 60 may be produced in a different number of forming stations without departing from the scope of the present disclosure.

Fig. 7A-7G illustrate an exemplary seven station cold formed ingot continuous process that may be used to form warm/cold formed outer arm blank 60. Each figure shows the state of the ingot at the bed position at the end of the stroke. It should be understood that this ingot continuous process is only one example of a warm/cold forming ingot continuous process and that other ingot continuous processes are possible. For example, the outer arm blank 60 may be cold formed in all stations. Further, the outer arm blank 60 may be cold formed only in a six-station cold forming machine similar to that described above and shown in fig. 4A-4F.

With continued reference to fig. 7A-7G, an exemplary continuous processing sequence begins by cutting the wire to a desired length and heating at a cutting station (not shown) to provide an initial ingot or workpiece 300 generally including a first end 302, a second end 304, and a cylindrical surface 306 extending therebetween. The workpiece 300 is then transferred to a first forming station 310 (fig. 7A) with the first end 302 facing the die section 312 and the second end 304 facing the punch section 314. At the first forming station 310, the workpiece 300 is pressed into a square or flattened shape at the first end 302. In this way, the workpiece 300 is extruded to reduce forming loads and eliminate creases in subsequent operations, while also initially establishing two different widths for the workpiece 300. In an exemplary embodiment, the stamping force of the first forming station 310 is driven along a centerline or longitudinal axis 316 of the workpiece 300. The workpiece 300 is then rotated 90 ° or about 90 ° and transferred to a second forming station 320, wherein the longitudinal axis 316 is normal or substantially normal to the stamping force.

At the second forming station 320 (fig. 7B), an upper angled surface 322 and a lower angled surface 324 are formed at the second end 304. As shown, upper angled surface 322 is formed at an angle "γ" relative to longitudinal axis 316, and lower angled surface 324 is formed at an angle "δ" relative to longitudinal axis 316. In one example, the angle "γ" is parallel or substantially parallel to the feature being machined (such as, for example, a latch pin hole), and may be adjusted in a previous station to ensure proper filling. The angle "δ" is perpendicular or substantially perpendicular to the interface socket that mates with an HLA (not shown) and can be adjusted in the previous station to ensure proper filling.

At the third forming station 330 (fig. 7C), the primary material fill occurs and the key features of the outer arm are incorporated therein, including an inner arm window 332 defined by a side wall 334, an end wall 336, an end wall 338, and a bottom wall 340.

At the fourth forming station 350 (fig. 7D), a spring-loaded tool 352 may adjust the material flow to help avoid creases, and a pivot body 354 including an interface seat 356 (e.g., for receiving a hydraulic lash adjuster, not shown) and an upper wall 358 is further formed in the workpiece 300. On the first side 302, a recess 360 is formed that is configured to mate with an engine valve (not shown). At the fifth forming station 360 (fig. 7E), the workpiece 300 is cooled and stamped. At the sixth forming station 370 (fig. 7F), the bottom wall 340 is punched or pierced, thereby being removed from the workpiece 300. At the seventh forming station 380 (fig. 7G), the workpiece 300 is formed to its final dimensions, including the front and rear axle holes 372, 374 formed in the side wall 334. In addition, any potentially sharp corners may be formed to form chamfers that smooth such fractures. The overall length of workpiece 300 may be formed as the length of outer arm blank 60. At the end of the seventh forming station, warm/cold forming outer arm blank 60 is complete and includes all of the structural features shown in fig. 1. The outer arm blank 60 may then be machined to include features such as oil inlet holes, back face, cage holes, and latch holes in the interface seat 356.

The foregoing description of these examples has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular example are generally not limited to that particular example, but, where applicable, are interchangeable and can be used in a selected example, even if not specifically shown or described. Which can also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.

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