阅读说明：本技术 配电部件 (Power distribution unit ) 是由 增子真佑 江上健一 于 2020-02-07 设计创作，主要内容包括：本发明提供能抑制旋转电机的轴长的增大并抑制由与构成绕组的线圈片的端部焊接时的热量引起的包覆层的熔化的配电部件。配电部件(2)具有引线(21～26),并连接多个线圈端部(520)与端子板(3)的电极(31～33)。引线(21～26)的各引线具有导电体(2M)及包覆层(2I),在包含焊接于线圈端部(520)的连接部(214、225、234、245、254、265)的预定长度范围除去包覆层。引线(21～26)包括连接部(254)沿定子铁芯(51)的轴向伸长的至少一个引线(25)和连接部(225)以沿定子铁芯的周向的方式相对于径向弯曲的至少一个引线(22)。引线(22)中除去包覆层的长度(L-(1))比引线(25)中除去包覆层的长度(L-(2))长,上述多个导电线由第一保持部保持。(The invention provides a power distribution member capable of suppressing the increase of the axial length of a rotating electrical machine and suppressing the melting of a coating layer caused by heat generated when welding with the end of a coil piece constituting a winding. The power distribution member (2) has lead wires (21-26) and connects the coil ends (520) to the electrodes (31-33) of the terminal plate (3). Each of the leads (21-26) has a conductor (2M) and a coating layer (2I), and the coating layer is removed within a predetermined length range including connection parts (214, 225, 234, 245, 254, 265) welded to the coil end (520). The lead wires (21-26) include at least one lead wire (25) having a connection portion (254) that extends in the axial direction of the stator core (51), and at least one lead wire (22) having a connection portion (225) that is bent in the radial direction in the circumferential direction of the stator core. The length (L) of the lead (22) from which the coating layer has been removed 1 ) Length (L) of the lead wire (25) except the coating layer 2 ) Length, the aboveThe plurality of conductive wires are held by the first holding portion.)

1. A power distribution member having a plurality of conductive wires made of a single wire and connected to a plurality of coil ends projecting in an axial direction from a stator core of a rotating electrical machine,

the surface of the conductor made of conductive metal of each of the plurality of conductive wires is coated with a coating layer, and the coating layer is removed within a predetermined length range including a connection portion welded to the coil end,

the plurality of conductive lines include: at least one first conductive wire extending in the axial direction of the stator core from the connecting portion: and at least one second conductive wire bent in a radial direction of the connecting portion in a circumferential direction of the stator core,

the predetermined length of the second conductive line from which the clad layer is removed is longer than the predetermined length of the first conductive line from which the clad layer is removed,

the plurality of conductive wires are held by the first holding portion.

2. The electrical distribution component of claim 1,

the connecting portion of the second conductive wire is connected to the coil end portion on a radially inner side of the stator core than the connecting portion of the first conductive wire,

the second conductive wire has a radially extending portion extending in a radial direction of the stator core, the connecting portion is bent from an end portion of the radially extending portion on an inner side of the stator core in the radial direction,

an angle formed by the radially extending portion and an opposing surface of the connecting portion of the second conductive wire opposing the coil end is an obtuse angle.

3. The electrical distribution component of claim 1 or 2,

when the connection portion of the second conductive wire is welded to the coil end, an opposing surface of the connection portion opposing the coil end abuts against a side surface of the coil end in a state of being inclined with respect to the side surface.

Technical Field

The present invention relates to a power distribution member in which a plurality of coil ends axially protruding from a stator core of a rotating electrical machine are connected to electrodes of a terminal plate.

Background

Currently, there are rotating electrical machines that function as motors or generators, including: for example, as shown in patent document 1, a plurality of coil pieces are attached to slots provided in a stator core, and coil ends, which are ends of the plurality of coil pieces, are welded to each other. The electric conductor having a flat cross section of each coil piece is covered with insulation except for the coil end. The plurality of coil pieces constitute a three-phase stator winding by welding coil ends to each other.

Patent document 2 discloses a motor connection structure including a terminal block unit for supplying each phase current to each of three-phase stator windings. The terminal plate unit includes: first to third leads connecting the first to third terminals with terminals of the U-phase, V-phase, and W-phase windings; and a terminal plate fixed to the stator core. The first to third lead wires have a main body portion elongated in a direction orthogonal to the rotation axis of the rotor, and bent tip portions welded to the terminals of the respective phase windings, and the bent tip portions are bent perpendicularly to the main body portion. The terminal end of each phase winding protrudes from the stator core in an axial direction parallel to the rotational axis of the rotor. With this configuration, workability in welding the terminal end of the winding and the bent tip end portion is improved.

Documents of the prior art

Patent document

Patent document 1: japanese patent laid-open No. 2001 and 238419

Patent document 2: japanese patent laid-open publication No. 2016-

Disclosure of Invention

Problems to be solved by the invention

When the connection structure described in patent document 2 is applied to the rotating electrical machine described in patent document 1, it is considered that the coil end portions connected to the first to third lead wires are elongated in the axial direction so as to be bent along the distal end portions. However, in this case, the axial length of the rotating electric machine including the coil end portion increases. In addition, when the shape of the lead is changed to shorten the axial length of the rotating electrical machine, attention must be paid to melting of the coating layer of the lead due to heat generated when the lead and the coil end are welded, and to the spatial distance between the conductor portion of the lead and the coil end.

The present invention has been made in view of the above circumstances, and an object thereof is to provide a power distribution member that can suppress an increase in the axial length of a rotating electrical machine and can suppress melting of a coating layer due to heat generated when welding to an end portion of a coil piece constituting a winding.

Means for solving the problems

The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a power distribution member including a plurality of conductive wires made of a single wire and connecting a plurality of coil ends protruding in an axial direction from a stator core of a rotating electrical machine and electrodes of a terminal block, wherein a surface of a conductive body made of a conductive metal of each of the plurality of conductive wires is coated with a coating layer, and the coating layer is removed in a predetermined length range including a connection portion welded to the coil end, the plurality of conductive wires include at least one first conductive wire in which the connection portion extends in the axial direction of the stator core and at least one second conductive wire in which the connection portion is bent in a radial direction so as to extend in a circumferential direction of the stator core, and the predetermined length of the second conductive wire from which the coating layer is removed is longer than the predetermined length of the first conductive wire from which the coating layer is removed, the plurality of conductive wires are held by the first holding portion.

ADVANTAGEOUS EFFECTS OF INVENTION

According to the power distribution member of the present invention, it is possible to suppress an increase in the axial length of the rotating electrical machine and to suppress melting of the coating layer due to heat generated when welding the end portions of the coil pieces constituting the winding.

Drawings

Fig. 1 shows a configuration example of a rotating electric machine including a power distribution member according to an embodiment of the present invention, where (a) is an overall view and (b) is a partially enlarged view of (a).

Fig. 2 is a structural view of the power distribution member, the terminal plate, and the stator core as viewed from the axial direction.

Fig. 3 is a perspective view showing a coil unit in which four coil pieces are combined.

Fig. 4 is a perspective view showing a part of the power distribution member together with straight portions of a part of the plurality of coil pieces attached to the stator core.

Fig. 5 shows the power distribution member, (a) is an axial view, (b) is a circumferential view, and (c) is a perspective view.

Fig. 6 shows a part of the connecting portion and the radial extension of the second U-phase lead, (a) is a perspective view, and (b) is an axial view.

Fig. 7 shows a part of the connecting portion and the axial extension of the first W-phase lead, (a) is a perspective view, and (b) is a circumferential view.

Fig. 8 is an axial view showing the connecting portion and the radially elongated portion of the second U-phase lead wire together with the coil ends of the plurality of coil pieces.

Fig. 9 is an axial view of a modification example showing the connection portion and the radially extending portion of the second U-phase lead together with the coil ends of the plurality of coil pieces.

Description of the symbols

1-rotating electric machine, 2-power distribution component, 2I-cladding, 2M-conductor, 21-first U-phase lead (first conductive wire), 22-second U-phase lead (second conductive wire), 23-first V-phase lead (first conductive wire), 24-second V-phase lead (second conductive wire), 25-first W-phase lead (first conductive wire), 26-second W-phase lead (second conductive wire), 214, 234, 254-connecting part, 224, 244, 264-radial extension part, 225, 245, 265-connecting part, 225 b-opposed surface, 3-terminal plate, 31-33-electrode, 51-stator core, 520-coil end.

Detailed Description

[ embodiment ]

Fig. 1 shows a configuration example of a rotating electric machine including a power distribution member according to an embodiment of the present invention, where (a) is an overall view and (b) is a partially enlarged view of (a).

The rotating electric machine 1 includes a power distribution member 2, a terminal plate 3, a rotor 4 having a shaft 11 inserted through a center portion thereof, and a stator 5 disposed so as to surround the rotor 4. In the rotor 4, a plurality of magnets 42 are embedded in a rotor core 41 made of soft magnetic metal, and the rotor 4 rotates together with the shaft 11. The stator 5 has a stator core 51 made of a soft magnetic metal and a plurality of coil pieces 52.

The rotating electric machine 1 is mounted on a vehicle driven by electric power, such as an electric vehicle or a so-called hybrid vehicle. In the following description, a case where the rotating electrical machine 1 is used as a motor will be described, and the rotating electrical machine 1 may be used as a generator. In the following description, a direction parallel to the rotation axis O of the shaft 11 is referred to as an axial direction, a direction perpendicular to the rotation axis O is referred to as a radial direction, and a direction perpendicular to the axial direction and the radial direction is referred to as a circumferential direction.

Fig. 2 is a structural view of the power distribution member 2, the terminal plate 3, and the stator core 51 as viewed from the axial direction. Fig. 3 is a perspective view showing the coil unit 50 in which four coil pieces 52 are combined. In the following description, for convenience of explanation, one of the two axial sides of the stator core 51 on which the power distribution member 2 and the terminal plate 3 are disposed is referred to as an upper side, and the opposite side is referred to as a lower side. However, the upper side and the lower side are not particularly limited to the upper and lower sides in the vertical direction in the state of being mounted on the vehicle.

The terminal plate 3 has a base 30 made of resin and first to third electrodes 31 to 33. The base 30 is fixed to a case member, not shown, that houses the stator 5, and supplies three-phase ac power from the controller to the first electrode 31 to the third electrode 33.

The stator core 51 integrally includes a cylindrical back yoke 511 and a plurality of teeth 512 protruding radially inward from the back yoke 511. In the present embodiment, 72 teeth 512 are provided at equal intervals in the circumferential direction, and a groove 510 is formed between circumferentially adjacent teeth 512.

Each coil piece 52 has: a pair of linear body portions 521 accommodated in the slots 510 of the stator core 51; a pair of inclined portions 522 arranged above the stator core 51 so as to protrude from the slots 510; a pair of linear portions 523 extending in the axial direction further upward from the upper end of each inclined portion 522; and a connecting portion 524 connecting the pair of main bodies 521 to the lower side of the stator core 51. The inclined portion 522 is inclined at an obtuse angle with respect to the main body portion 521.

The coil piece 52 is made of a conductive metal 52M having good conductivity such as copper or aluminum, and an insulating coating layer 52I covering the surface of the conductive metal 52M. In the present embodiment, the conductive metal 52M is a flat single wire having a rectangular cross section, and the coating layer 52I is formed by coating enamel. In the coil end 520 which is the upper end of the straight portion 523, the coating layer 52I is removed to expose the conductive metal 52M.

In the present embodiment, 288 coil pieces 52 are attached to the stator core 51, and 8 main bodies 521 are housed in each slot 510. The coil ends 520 of the 288 coil pieces 52 are welded to each other to constitute two sets of three-phase (U-phase, V-phase, and W-phase) stator windings. And, the phase of the electrical angle of the first group of three-phase stator windings and the second group of three-phase stator windings in the two groups of three-phase stator windings is staggered by a predetermined angle. The first three-phase stator winding group is formed on the outer peripheral side of the stator core 51 than the second three-phase stator winding group. Further, the welded portion of the coil ends 520 may be coated with a resin.

Fig. 4 is a perspective view showing a part of the power distribution member 2 together with the straight portions 523 of a part of the plurality of coil pieces 52 attached to the stator core 51. Fig. 5 shows the power distribution member 2, (a) is an axial view, (b) is a circumferential view, and (c) is a perspective view.

The power distribution member 2 has 6 conductive wires and 3 terminals, and connects the first electrode 31 to the third electrode 33 of the terminal plate 3 and the coil end 520 of each phase coil piece 52, respectively. The 6 conductive wires are constituted by a first U-phase lead 21 and a second U-phase lead 22, a first V-phase lead 23 and a second V-phase lead 24, and a first W-phase lead 25 and a second W-phase lead 26. The three terminals are constituted by a U-phase terminal 27, a V-phase terminal 28, and a W-phase terminal 29. U-phase terminal 27 includes a plate portion 271 connected to first electrode 31 of terminal plate 3, and a caulking portion 272 for caulking both first U-phase lead 21 and second U-phase lead 22. The plate portion 271 has a bolt insertion hole 270, and the plate portion 271 is connected to the first electrode 31 by a bolt 34 (see fig. 2) inserted through the bolt insertion hole 270.

Similarly, the V-phase terminal 28 includes a plate portion 281 connected to the second electrode 32 of the terminal plate 3 and a caulking portion 282 for caulking the first V-phase lead 23 and the second V-phase lead 24 together. The plate portion 281 is formed with a bolt insertion hole 280, and the plate portion 281 is connected to the second electrode 32 by a bolt 35 (see fig. 2) inserted through the bolt insertion hole 280. Similarly, W-phase terminal 29 has plate portion 291 connected to third electrode 33 of terminal plate 3, and caulking portion 292 for caulking both first W-phase lead 25 and second W-phase lead 26. A bolt insertion hole 290 is formed in the plate portion 291, and the plate portion 291 is connected to the third electrode 33 by a bolt 36 (see fig. 2) inserted through the bolt insertion hole 290.

The first U-phase lead wire 21, the first V-phase lead wire 23, and the first W-phase lead wire 25 electrically connect the phase terminals 27, 28, and 29 to the coil ends 520 of the coil pieces 52 corresponding to the ends of the respective stator windings of the U-phase, V-phase, and W-phase of the first group of three-phase stator windings. The second U-phase lead wire 22, the second V-phase lead wire 24, and the second W-phase lead wire 26 electrically connect the phase terminals 27, 28, and 29 to the coil ends 520 of the coil pieces 52 corresponding to the ends of the respective stator windings of the U-phase, V-phase, and W-phase of the second three-phase stator winding.

The first U-phase lead 21, the first V-phase lead 23, and the first W-phase lead 25 correspond to "a first conductive wire" of the claimed invention. The second U-phase lead 22, the second V-phase lead 24, and the second W-phase lead 26 correspond to "a second electrically conductive wire" of the claimed invention.

The surfaces of the conductors 2M made of conductive metal of the first U-phase lead 21 and the second U-phase lead 22, the first V-phase lead 23 and the second V-phase lead 24, and the first W-phase lead 25 and the second W-phase lead 26 are coated with an insulating coating layer 2I. As the conductive metal, for example, copper or a copper alloy can be suitably used. As the coating layer 2I, an enamel coating can be suitably used. The conductor 2M is a single wire (a single metal conductor that is not a stranded wire), and in the present embodiment, a circular single wire having a circular cross section is formed into a predetermined shape by press working. However, the conductor 2M may be formed by a flat single wire having a rectangular cross section.

The first U-phase lead 21 and the second U-phase lead 22, the first V-phase lead 23 and the second V-phase lead 24, and the first W-phase lead 25 and the second W-phase lead 26 are held by the first holding portion 201. The second V-phase lead 24 and the first W-phase lead 25 are held by the second holding portion 202. The first U-phase lead 21, the first V-phase lead 23, and the second W-phase lead 26 are held by the third holding portion 203. The first holding portion 201 and the second holding portion 202 are coupled by a coupling portion 204, and the first holding portion 201 and the third holding portion 203 are coupled by a coupling portion 205. The first to third holding portions 201 to 203 and the coupling portions 204 and 205 are made of resin that is integrally molded by injection molding.

Further, at least one of the first holding portion 201 to the third holding portion 203 may be provided with a fixing portion (a flange portion having a bolt insertion hole for inserting a bolt, or the like) for fixing to another member. By fixing the power distribution member 2 to another member, vibration applied to the power distribution member 2, the welded portion between the power distribution member 2 and the coil end 520, and the connection portion between the power distribution member 2 and the terminal plate 3 can be suppressed. Further, a conveying unit for conveying by a robot may be provided in at least one of the first holding unit 201 to the third holding unit 203.

The first U-phase lead 21, the first V-phase lead 23, and the first W-phase lead 25 have: extension portions 211, 231, 251 extended in the axial direction from the first holding portion 201 and connected to the respective phase terminals 27, 28, 29; extensions 212, 232, 252 elongated from the first holding portion 201 and extending in a direction perpendicular to the axial direction; an axially elongated portion 213, 233, 253 that extends upward and in the axial direction from the end of the extension portion 212, 232, 252; and connection portions 214, 234, 254 welded to the coil ends 520 of the coil pieces 52.

The connection portions 214, 234, and 254 are axially extended upward from the upper end portions of the axially extended portions 213, 233, and 253, and are welded to the coil end portions 520 of the coil pieces 52 corresponding to the end portions of the respective stator windings of the U-phase, V-phase, and W-phase of the first three-phase stator winding protruding in the axial direction from the stator core 51. The first U-phase lead 21, the first V-phase lead 23, and the first W-phase lead 25 have the covering layer 2I removed within a predetermined length range including the connection portions 214, 234, and 254, and the conductor 2M is exposed.

The second U-phase lead 22, the second V-phase lead 24, and the second W-phase lead 26 have: extension portions 221, 241, 261 extending in the axial direction from the first holding portion 201 and connected to the respective phase terminals 27, 28, 29; extensions 222, 242, 262 elongated from the first holding portion 201 and extending in a direction perpendicular to the axial direction; axial extension 0 portions 223, 243, 263 extending in the axial direction upward from the end portions of the extension portions 222, 242, 262; a radially elongated portion 224, 244, 264 further elongated radially from an end of the axially elongated portion 223, 243, 263 and directed toward the inside of the stator core 51; and connection portions 225, 245, 265 bent in the radial direction in the circumferential direction of the stator core 51 and welded to the coil ends 520 of the coil pieces 52.

The connection portions 225, 245, 265 extend in the circumferential direction from the radially inner ends of the radially extending portions 224, 244, 264, and are welded to the coil ends 520 of the coil pieces 52 corresponding to the ends of the respective stator windings of the U-phase, V-phase, and W-phase of the second three-phase stator winding protruding in the axial direction from the stator core 51. The second U-phase lead 22, the second V-phase lead 24, and the second W-phase lead 26 have the coating layer 2I removed within a predetermined length range including the connection portions 225, 245, and 265, and the conductor 2M is exposed. The connecting portions 225, 245, 265 are bent from radially inner ends of the radially elongated portions 224, 244, 264 toward the circumferential direction of the stator core 51, and are elongated in the circumferential direction.

The connection portions 225, 245, and 265 of the second U-phase lead 22, the second V-phase lead 24, and the second W-phase lead 26 are connected to the coil end portion 520 on the radially inner side of the stator core 51 than the connection portions 214, 234, and 254 of the first U-phase lead 21, the first V-phase lead 23, and the first W-phase lead 25. The opposite surfaces of the connection portions 214, 225, 234, 245, 254, 265 to the coil end 520 are formed into a flat surface by press working.

In the present embodiment, the connection portions 214, 225, 234, 245, 254, 265 and the coil end portion 520 of the coil piece 52 are welded by TIG (Tungsten Inert Gas) welding, which is one of welding methods performed by arc discharge using an Inert Gas. In TIG welding, the stator 5 is fixed to a jig so that the coil end 520 protrudes upward in the vertical direction from the stator core 51, and an electrode of a welding gun faces the coil end 520 in the axial direction.

Taking the second U-phase lead 22 and the first W-phase lead 25 as an example, as shown in fig. 4, in TIG welding, the coil end 520 protrudes in the axial direction longer than the connection portions 225 and 254, and the coil end 520 of a portion protruding in the axial direction than the connection portions 225 and 254 is melted by heat generated by electric discharge and welded to the connection portions 225 and 254. The molten metal having melted the tip portion of the coil end 520 flows down and contacts the upper side surface 225a of the connection portion 226 of the second U-phase lead 22 and the upper surface 255a of the connection portion 254 of the first W-phase lead 25. However, the axial positions of the distal end surface of the coil end 520, the upper side surface 225a of the connection portion 225, and the upper surface 254a of the connection portion 254 may be the same. That is, the coil end 520 may not protrude in the axial direction from the connection portions 225 and 254.

Fig. 6 shows a part of the connecting portion 225 and the radially extending portion 224 of the second U-phase lead 22, and (a) is a perspective view and (b) is an axial view. Fig. 7 shows a part of the connecting portion 254 and the axial extension 253 of the first W-phase lead 25, and (a) is a perspective view and (b) is a circumferential view. Fig. 8 is an axial view showing the connecting portion 225 and the radially elongated portion 224 of the second U-phase lead wire 22 together with the coil ends 520 of the plurality of coil pieces 52.

The connection portions 245 and 265 and the radially extended portions 244 and 264 of the second V-phase lead 24 and the second W-phase lead 26 are also configured similarly to the connection portion 225 and the radially extended portion 224 of the second U-phase lead 22. The connection portions 214 and 234 and the axially elongated portions 213 and 233 of the first U-phase lead 21 and the first V-phase lead 23 are also configured similarly to the connection portion 254 and the axially elongated portion 253 of the first W-phase lead 25.

Not only the connection portion 225 but also the covering layer 2I of a part of the radially elongated portion 224 of the second U-phase lead 22 is removed. Similarly, the first W-phase lead 25 is also removed not only from the connection portion 254 but also from the coating layer 2I of a part of the axially extended portion 253. This suppresses melting of the clad layer 2I by heat generated when the connection portions 225 and 254 are welded.

As shown in fig. 6 (b) and 7 (b), the length of the portion of second U-phase lead 22 from the distal end surface 22a thereof excluding the coating layer 2I is L₁The length of the first W-phase lead 25 from the upper surface 254a thereof excluding the clad layer 2I is L₂. FIG. 6 (b) and FIG. 7 (b) are on the same scale, L₁Ratio L₂Long. Furthermore, L₁Is the length in the extending direction, L, of each of the connecting portion 225 and the radially extending portion 224 of the second U-phase lead 22₂The lengths of the connection portion 254 and the axially extending portion 253 of the first W-phase lead 25 in the extending direction are shown.

L₁And L₂The longer the length, the more effectively the melting of the coating layer 2I is prevented, but if L is made longer₁、L₂The spatial distance between the coil ends 520 of the other phase coil pieces 52 becomes short. Therefore, it is preferable to prevent melting of the clad layer 2I and shorten L as much as possible₁And L₂. In the present embodiment, L is set based on this viewpoint₁、L₂. More specifically, L is set so that the distance from the portion in contact with the molten metal melted at the coil end 520 to the end 2Ie of the cladding layer 2I is substantially equal during TIG welding₁、L₂. Thereby, the circumferentially elongated connecting portions 225, 245, 265 and the axially elongated connecting portions 214, 234, 254 can be welded under the same welding conditions.

The portion in contact with the molten metal is side surface 225a of connection portion 225 in second U-phase lead 22, and is upper surface 254a of connection portion 254 in first W-phase lead 25. The side surface 225a of the connection portion 225 in the second U-phase lead 22 extends in the direction of elongation of the connection portion 225, but the upper surface 254a of the connection portion 254 in the first W-phase lead 25 does not extend in the direction of elongation of the connection portion 254. Moreover, the difference is L₁And L₂The difference in length of (a). I.e., L₁And L₂Is a dimension corresponding to the length of the side surface 225a in the extending direction of the connection portion 225 of the second U-phase lead 22.

As shown in fig. 6 (b), if an angle formed by an extension line La of an opposing surface 225b of the connection portion 225 extending the second U-phase lead 22 in the extending direction of the connection portion 225 and opposing the coil end 520 and the central axis Ca of the radially extending portion 224 is defined as θ, θ is an obtuse angle. In other words, the angle formed by the radially extending portion 224 and the facing surface 225b of the connection portion 225 of the second U-phase lead 22 facing the coil end 520 is an obtuse angle, and the connection portion 225 is bent at an angle of less than 90 ° with respect to the radially extending portion 224. The extension line La and the central axis Ca are straight lines perpendicular to the axial direction.

More specifically, θ is 92 to 94 ° (92 ° or more and 94 ° or less), and in the present embodiment, θ is 93 °. In TIG welding, the facing surface 225b of the connection portion 225 of the second U-phase lead 22 is in surface contact with the corresponding side surface 520a (see fig. 8) of the coil end 520.

Thus, when viewed in the axial direction of the stator 5 shown in fig. 8, the radially extending portion 225 is disposed between the plurality of coil ends 520 arranged in the circumferential direction, and a spatial distance between the conductor 2M exposed from the coating layer 2I and the coil ends 520 is secured. Thus, even if cracks (cracks) occur in the resin after coating the welded portions of the coil ends 520, the resin is subjected to vibration or the like, and insulation can be ensured.

When Da is a distance along the central axis Ca of the radially extending portion 224 between an extension line La of the opposed surface 225b of the connection portion 225 in the second U-phase lead 22 and the end 2Ie of the clad 2I of the second U-phase lead 22, and Db is a distance along the central axis Cb of the axially extending portion 253 between an extension line Lb of the upper surface 254a of the connection portion 254 in the first W-phase lead 25 and the end 2Ie of the clad 2I of the first W-phase lead 25, a ratio (Da/Db) of Da to Db is preferably 0.90 to 1.10(0.90 or more and 1.10 or less). A more preferable range of Da/Db is 0.95-1.05 (0.95-1.05).

(action and Effect of the embodiment)

According to the embodiment of the present invention described above, the connection portions 225, 245, 265 of the second U-phase lead wire 22, the second V-phase lead wire 24, and the second W-phase lead wire 26 connected to the coil end portion 520 on the radially inner side of the stator core 51 than the connection portions 214, 234, 254 of the first U-phase lead wire 21, the first V-phase lead wire 23, and the first W-phase lead wire 25 are bent in the radial direction so as to extend in the circumferential direction of the stator core 51, and therefore an increase in the axial length of the rotating electrical machine 1 can be suppressed. Further, in the second U-phase lead 22, the second V-phase lead 24, and the second W-phase lead 26, the length of the portion excluding the coating layer 2I is longer than the first U-phase lead 21, the first V-phase lead 23, and the first W-phase lead 25, and melting of the coating layer 2I due to heat at the time of TIG welding can be suppressed.

(modification of embodiment)

Fig. 9 is an axial view showing a modification in which, when the connection portion 225 of the second U-phase lead 22 is welded to the coil end 520, the facing surface 225b of the connection portion 225 facing the coil end 520 abuts against the side surface 520a of the coil end 520 in an inclined state. In fig. 9, the same reference numerals are given to the components common to the components described with reference to fig. 8, and redundant description is omitted.

In the embodiment with reference to fig. 8, the following case is explained: when the connection portion 225 of the second U-phase lead 22 is welded to the coil end 520, the facing surface 225b of the connection portion 225 facing the coil end 520 is in surface contact with the side surface 520a of the coil end 520, but in the modification shown in fig. 9, when viewed from the axial direction, the facing surface 225b of the connection portion 225 is inclined with respect to the radial direction, the facing surface 225b abuts against the side surface 520a of the coil end 520 at one end portion in the extending direction of the connection portion 225, and a gap S is formed between the facing surface 225b and the side surface 520a of the coil end 520 at the other end portion in the extending direction of the connection portion 225. With this configuration, during TIG welding, molten metal flows into the gap S, and the connection portion 225 and the coil end portion 520 are more firmly welded.

(summary of the embodiment)

Next, the technical idea grasped from the above-described embodiments will be described with reference to the symbols and the like in the embodiments. In the following description, the reference numerals do not limit the components in the claims to those specifically shown in the embodiments.

[1]A power distribution member 2 has a plurality of conductive wires (leads 21-26) formed of a single wire and connected to a stator of a rotating electrical machine 1A plurality of coil end portions 520 protruding from the sub-core 51 in the axial direction and electrodes 31 to 33 of the terminal plate 3, wherein in the power distribution member 2, the surface of a conductor 2M made of a conductive metal of each of the plurality of conductive wires 21 to 26 is covered with a covering layer 2I, and the covering layer 2I is removed within a predetermined length range including connection portions 214, 225, 234, 245, 254, and 265 welded to the coil end portions 520, and wherein the plurality of conductive wires 21 to 26 include: at least one first conductive line 21, 23, 25 extending in the axial direction of the stator core 51 at the connection portion 214, 234, 254: and at least one second conductive line 22, 24, 26 bent in the radial direction so as to extend in the circumferential direction of the stator core 51 at the connection portion 225, 245, 265, wherein the predetermined length L of the clad layer 2I is removed from the second conductive line 22, 24, 26₁The predetermined length L of the first conductive lines 21, 23, 25 excluding the clad layer 2I₂Long.

[2] In the power distribution member 2 according to [1], the connection portions 225, 245, 265 of the second conductive wires 22, 24, 26 are connected to the coil end portion 520 on the radially inner side of the stator core 51 than the connection portions 214, 234, 254 of the first conductive wires 21, 23, 25, the second conductive wires 22, 24, 26 have radially extended portions 225, 245, 265 extended in the radial direction of the stator core 51, the connection portions 225, 245, 265 are bent from the radially inner end portion of the stator core 51 out of the radially extended portions 224, 244, 264, and an angle θ formed by the radially extended portion 224 and an opposed surface 225b of the connection portion 225 of the second conductive wire 26 opposed to the coil end portion 520 is an obtuse angle.

[3] In the power distribution member 2 according to item [1] or item [2], when the connection portions 225, 245, 265 of the second conductive wires 22, 24, 26 are welded to the coil end 520, an opposing surface 225b of the connection portion 225 opposing the coil end 520 abuts against a side surface 520a of the coil end 520 in an inclined state.

The embodiments of the present invention have been described above, but the embodiments described above do not limit the invention of the claims. Note that the combination of all the features described in the embodiments is not limited to the combination necessary for solving the problem of the invention.