阅读说明：本技术 用于着色设备的线性驱动器 (Linear drive for a painting apparatus ) 是由 安东·布兰克 于 2020-01-10 设计创作，主要内容包括：一种用于着色设备的线性驱动器,包括定子(1)、提供于该定子中并形成为以设定方式偏置的气隙(7)、定子(1)内的电线圈(2)、被设计成可在定子(1)中进行轴向滑动运动的衔铁(5),以及与衔铁(5)卡锁连接的永磁体(6),所述线圈被设计成通过该线圈被激励而可在气隙(7)中产生集中磁通量(9)。用于着色设备的线性驱动器被提供并被设计为响应于线圈(2)被激励以及主要通过作用在磁体(6)上的磁排斥而在气隙(7)中的集中电磁场(9)将衔铁(5)从非激励的稳定休停位置移动至非激励的非稳定伸出位置,并且挡止件(3)的厚度被定尺寸为使得永磁体(6)作用于定子(1)上的磁吸引力仅在激励线圈(2)达到最大电磁反作用力(即最大工作电流)之前的短时间内被克服,并且被随后储存在永磁体(6)中的能量在达到释放点时被突然释放并使衔铁(5)以高加速度从定子(1)伸出。(A linear drive for a coloring apparatus comprises a stator (1), an air gap (7) provided in the stator and formed to be biased in a set manner, an electric coil (2) within the stator (1), an armature (5) designed to be axially slidably movable in the stator (1), and a permanent magnet (6) snap-connected to the armature (5), the coil being designed to generate a concentrated magnetic flux (9) in the air gap (7) by being energized by the coil. A linear drive for a coloring device is provided and designed to move the armature (5) from a non-excited stable rest position to a non-excited non-stable extended position in response to the coil (2) being excited and a concentrated electromagnetic field (9) in the air gap (7) mainly by magnetic repulsion acting on the magnet (6), and the thickness of the stop (3) is dimensioned such that the magnetic attraction force of the permanent magnet (6) on the stator (1) is overcome only for a short time before the coil (2) is excited to reach a maximum electromagnetic reaction force, i.e. a maximum operating current, and the energy stored subsequently in the permanent magnet (6) is suddenly released when the release point is reached and the armature (5) is extended from the stator (1) with high acceleration.)

1. Linear drive for a painting apparatus, comprising

A stator 1 and an air gap 7 provided in the stator and formed so as to be biased in a set manner,

-electrical coils 2 within the stator 1, the coils being arranged to generate a concentrated magnetic flux 9 in the air gap 7 upon being energized by the coils,

an armature 5 arranged to slide axially in the stator 1,

and a permanent magnet 6 snap-connected to the armature 5,

wherein the linear drive for the coloring device is provided and arranged to move the armature 5 from a non-excited stable rest position to a non-excited non-stable extended position in response to the coil 2 being excited and the concentrated electromagnetic field 9 in the air gap 7 mainly by magnetic repulsion acting on the magnet 6, and the thickness of the stop 3 is dimensioned such that the magnetic attraction force of the permanent magnet 6 on the stator 1 is overcome by exciting the coil 2 only for a short time before the maximum electromagnetic reaction force (i.e. the maximum operating current) is reached, and the energy stored subsequently in the permanent magnet 6 is suddenly released when the release point is reached and the armature 5 is extended from the stator 1 with high acceleration.

2. Linear driver according to claim 1, characterized in that the control of the extension speed of the armature (5) is achieved by the on-time of the current in the coil (2), and that the on-time always ends in time during the rise of the inductance of the coil current.

3. Linear drive according to claim 1 or 2, characterized in that the non-harmonic periodic oscillation of the armature (5) is achieved by stopping the excitation of the coil (2) before each time the armature (5) reaches an extended position, so that the non-excited retraction movement of the armature (5) is substantially constant and independent of the current-controlled extension movement of the armature (5).

4. Linear drive according to at least one of the preceding claims, characterized in that the non-excitation path/time characteristic of the retraction movement of the armature (5) is caused by the permanent magnetic force/path characteristic of the magnetic attraction force (10) between the magnet (6) and the stator (2), which is formed by the geometry (1) of the stator and the effective magnetic mass of the stator being set such that the retraction time of the armature (5) is minimized in a system-dependent manner.

5. A linear drive as claimed in at least any one of the preceding claims, characterized in that minimization of drive vibrations and at the same time minimization of the protrusion time is achieved by a close combination of the operating frequency and the natural frequency of the linear drive.

6. Use of a linear actuator according to at least any one of claims 1 to 5 in a colouring apparatus for permanent cosmetic (PMU) applications.

Technical Field

The present invention relates to a linear drive for a painting apparatus.

Background and prior art

The colouring device is a tattooing device designed specifically for the needs of Permanent makeup applications, also known as PMU (Permanent Make-Up). The device is designed as a hand-held device for fine-grained insertion, mainly by penetrating the facial skin. For PMU applications, a sharp tattooing device, preferably a needle, is used to insert liquid pigments, which can then remain in the facial skin for a relatively long time, mainly in the form of a thread, by means of penetration.

For PMU and tattoos, since the organism renews the epidermis at intervals of less than about 4 weeks, the pigment must penetrate the epidermis (the outermost skin) and be placed in the upper layers of the active dermis to be retained for a long time. The sum of the epidermal thickness of 0.05 mm to 0.2 mm and the depth of insertion of the pigment of 0.05 mm to 0.1 mm into the active dermis is the total depth of penetration into the skin, which is about 0.1 mm to 0.3 mm.

The liquid colorant is deposited by a reciprocating tattooing device, the tip of which wets itself from a colorant reservoir at a corresponding retracted position and deposits the colorant into the skin during the application operation. The depth of the tattoo in the skin must be determined by the user by observing the needle tip and the skin to identify whether viable dermis is reached.

To deposit paint, a reciprocating motion of the needle is required, which must travel strictly in the axial direction, with no radial component. In order to drive the tattooing device, the coloring apparatus mainly uses a rotating motor, and the rotation of the coloring apparatus is converted into axial reciprocating motion through a plurality of different transmission modes. There are also linear motors on the market based on the electromagnetic push rod principle without a gearbox.

Common to all drivers for painting devices on the market is that they generate a reciprocating motion having a periodic, almost harmonic sinusoidal shape based on the laws of physical oscillation, and that the maximum speed of motion required for painting is directly dependent on the driving stroke and its repetition frequency.

The stroke of the prior art driver is still about 2 mm, although a smaller burr depth is required. The reason for the large stroke is that each piercing movement requires re-wetting of the tip of the tattooing apparatus in the color reservoir, as compared to a small tattoo depth, which can only be achieved at the retracted position of the tattooing apparatus, and the color reservoir cannot be too close to the apparatus tip so that the user can still operate with the color reservoir at a sufficient distance from the skin.

Skin is a body tissue having elasticity. When the tattooing apparatus touches the skin, the skin is initially depressed under its resistance to invasion and elasticity and, depending on the insertion speed, is subsequently penetrated by the needle at an energy level corresponding to the respective skin property and the specific skin area. The driver must exhibit suitable characteristics for each range of respectively occurring skin characteristics in order to place the pigment into a predetermined depth of the skin having elasticity. Important characteristics of the driver are its inherent vibration which is directly transferred to the needle, the repeatable insertion speed and the repetition frequency of the tattoo motion. The low axial natural vibration allows the user to manually access and maintain a burr depth of 0.1 mm to 0.3 mm during the painting process, and the low radial natural vibration ensures that the lines do not shift laterally. The high insertion speed helps to reduce skin dishing, making it easier for the tattoo depth to remain constant manually, which improves the quality of the coloration. The low repetition frequency protects the skin by only setting the number of stitches required for the visual closure thread in a row in relation to the speed of travel.

Known drivers/handsets have a total mass of 80 grams on average and operate in the frequency band of 50 hz to 200 hz, although in practice a frequency of about 100 hz is usually chosen. At a stroke of 100 hz, 2 mm and the unavoidable moving mass of the gear or of the plunger armature, considerable acceleration forces occur, which can lead to undesirable axial and/or radial vibrations of the lightweight hand-held device. Measurements have shown that the amplitude of the known PMU devices is on average over 0.5 mm. When the depth of the tattoo is only 0.1 mm to 0.3 mm, this amplitude is disadvantageous for precise control of the depth and/or for precise control of the lateral uniformity of the color quality and for protection of the skin. In addition, axial vibrations adversely affect the insertion speed and significantly reduce the insertion speed.

The known drives/handheld devices do not provide sufficient characteristics in terms of insertion speed. The periodic, almost harmonic sinusoidal path-time curve is only suitable for a piercing depth of 0.1 mm to 0.3 mm, since the piercing device is already greatly decelerated shortly before the reversal point of the sinusoidal oscillation. Due to the presence of the intrusion resistance, too low an insertion speed leads to a large indentation of the skin when it is punctured. Thus, the user has to guide the tattooing apparatus to penetrate deeper than the predetermined tattooing depth by pushing forward on the tattooing apparatus, so that the skin that is vibrating at its natural frequency is locally punctured too deeply or too shallowly, depending on the vertical plane of the skin at the next puncture, which is vibrating asynchronously to the puncturing frequency. Due to the desynchronization between skin frequency and tattoo frequency, uniform color penetration in the depth direction, uniform color intensity along the color line, and skin comfort and painless coloration are only partially possible.

In order to keep the skin concave, the insertion speed is as fast as possible, which in the prior art can only be achieved by setting a high frequency. However, high frequencies are still incompatible with enhanced vibration. Furthermore, high frequencies are still in conflict with the need to reduce the frequency of tattoos, which is required for a comfortable coloration of the skin. At a tattoo frequency of 50 hz and a typical travel speed, a groove-like skin wound has already occurred due to the severe overlap of the individual puncture marks. This forces the user to actually use only about 100 hz tattoo frequency, which, however, can result in vibrations of the hand-held device of more than 0.5 mm and irreversible skin damage.

Disclosure of Invention

The object of the present invention is to create a linear drive for a painting apparatus which has lower vibrations with respect to the prior art and at the same time provides a higher insertion speed at a low tattoo frequency.

The present invention provides a linear drive for a painting apparatus having the generic term of independent claim 1

A stator 1 provided therein and formed as an air gap 7 biased in a set manner,

an electric coil 2 inside the stator 1, which coil is arranged to be energized by means of the coil to generate a concentrated magnetic flux 9 in the air gap 7,

an armature 5 arranged axially slidable in the stator 1,

and a permanent magnet 6 which is latched to the armature 5,

a linear drive for the coloring device is provided and arranged to move the armature 5 from a non-excited stable rest position to a non-excited non-stable extended position in response to the coil 2 being excited and the concentrated electromagnetic field/flux 9 in the air gap 7 mainly by magnetic repulsion acting on the magnet 6, and the thickness of the stop 3 is dimensioned such that the magnetic attraction force of the permanent magnet 6 on the stator 1 is overcome by the excitation coil 2 only for a short time before the maximum electromagnetic reaction force (i.e. the maximum operating current) is reached, and the energy stored subsequently in the permanent magnet 6 is suddenly released when the release point is reached and the armature 5 is extended from the stator 1 with high acceleration.

A further development of the invention makes it possible to achieve a control of the extension speed of the armature 5 by means of the on-time of the current in the coil 2, which always ends in time during the rise in inductance of the coil current.

In a preferred embodiment of the invention, the non-harmonic periodic oscillation of the armature 5 is achieved by stopping the excitation of the coil 2 before the armature 5 reaches the extended position each time, so that the non-excited retraction movement of the armature 5 is substantially constant and independent of the current-controlled extension movement of the armature 5.

A further development of the invention provides a non-excited path/time characteristic of the retraction movement of the armature 5, which is caused by a permanent magnet force/path characteristic of the magnetic attraction force 10 between the permanent magnet 6 and the stator 2, which is formed by the stator geometry 1 and the effective magnetic mass of the stator being set such that the retraction time of the armature 5 is minimized in a system-dependent manner.

By means of the object embodiment of the invention, it is conceivable to achieve a minimization of the drive vibrations by a close combination of the operating frequency and the natural frequency of the linear drive, while at the same time achieving a minimization of the protrusion time.

Exemplary embodiments of the invention

Further advantages, features and details of the invention can be found in the following description of a preferred exemplary embodiment of a linear drive for a painting apparatus and in the attached drawings:

FIG. 1: a schematic diagram of a linear drive for a painting apparatus according to the invention, the drive being in an idle position with the coil 2 in a non-energized state.

FIG. 2: an enlarged schematic view of an air gap formed such that the linear drive for a painting device according to the invention is biased at the moment when the coil 2 is energized.

FIG. 3: the linear drive for a painting apparatus according to fig. 1 is shown schematically with the coil 2 in the non-excited state at the reversal point of the extension movement.

Fig. 1 schematically shows an example of an electrically controlled linear drive for a painting apparatus according to the invention in the rest position without the coil 2. Due to the magnetic attraction force with the ferromagnetic stator 1, the permanent magnet 6 of the latch connected to the armature 5 is in contact with the stop 3. The thickness of the stop 3 is dimensioned such that in the rest position the permanent magnet 6 is in an axially central position with respect to the opening of the stator 1 and the magnetic attraction of the permanent magnet 6 on the stator 1 is overcome only for a short time before the excitation coil 2 reaches the maximum operating current, and therefore energy is stored in the permanent magnet 6, which is used for the beneficial operation of the linear drive for the painting apparatus. The stopper 4 prevents the armature 5 from falling out of the stator 1 and limits the stroke of the linear driver.

Fig. 2 shows an enlarged schematic view of the air gap according to the invention, which forms an offset when the excitation coil 2 is energized, wherein the exponentially increasing inductance generated by the coil 2 results in an exponential increase in the magnetic field 9 in the air gap 7 as well. Due to the arrangement of the air gap 7 provided and formed so as to be offset in a set manner, the electromagnetic field 9 penetrates the permanent magnet 6 in a manner that is favorable for efficiently generating a repulsion force, and since the greatest part of the magnetic energy is concentrated in the air gap 7, as described in the preceding [19] with respect to the energy storage of the permanent magnet 6, the electromagnetic force 9 leads to an almost sudden repulsion force of the movement of the permanent magnet 6, causing the permanent magnet 6 together with the armature 5 to protrude at a high acceleration and to abut against the stop 4 with a similar known point catch effect, which leads to a favorable high insertion speed. The total mass of the movement of the armature 5, the magnet 6 and the burr means 8 is several grams, so that the armature 5 can be moved with high acceleration even with a small force, and high speeds can be achieved despite a small stroke, for example 2 mm, and this small total mass has a favourable effect on the vibrations of the entire system. The braking force component 10 of the attraction force of the permanent magnet 6 during the extension on the ferromagnetic stator 1 is set to decrease progressively so that the braking force decreases disproportionately with the distance of the magnet 6 from the stator 1, which results in a significant increase in the final speed of the armature 5 when striking the stop 4 compared to the case of the sinusoidal drive of the prior art. The variation of the speed of the protracting movement is controlled by the on-time of the coil, which however, contrary to the prior art, always ends temporarily during the rise in inductance of the coil current, with the advantage that the overall parameter range can be controlled during this brief rise. In this way, the protrusion speed and the burr frequency can advantageously be preset for the coloring in the factory and can also be set by the user on the coloring apparatus.

Fig. 2 shows the linear drive according to fig. 1 at the reversal point, in which the coil 2 is in the non-excited state, i.e. the armature has just changed its direction of movement to return to the rest position. The established decreasing characteristic curve of the course of the change of the permanent magnet restoring force 10 has a favorable effect on the decreasing reduction of the extension speed of the armature 5 during extension. During the retraction of the armature 5, the previously decreasing braking force 10 now has a gradually accelerating effect on the armature 5 and leads to the time during which the armature 5 returns to the rest position remaining unaffected by the previous extension characteristic, so that advantageous non-harmonic oscillations occur even with periodic control. In order to move the armature 5 advantageously rapidly back into its rest position, the magnetic force/path characteristic between the permanent magnet 6 and the stator 2 can be realized by its geometry and its ferromagnetic mass.

The features of the invention disclosed in the foregoing description, in the claims and in the accompanying drawings may, both separately and in any combination thereof, be material for realizing various embodiments of the invention.