Modularization oil-well rig

文档序号:418594 发布日期:2021-12-21 浏览:10次 中文

阅读说明:本技术 一种模块化石油钻机 (Modularization oil-well rig ) 是由 曲刚 张学彬 王梅 孟祥卿 江正清 王治娟 李新跃 于 2020-06-18 设计创作,主要内容包括:本发明公开了一种模块化石油钻机,主要包括井架、钻台、底座、绞车、底座液缸、井架液缸、支撑臂、井架基座、天车和二层台。井架的起放采用前倒式结构,采用压方式分别起升钻台和井架,井架为三节伸缩式,三节井架缩回后与二层台、游吊系统和大绳一起整体搬迁,无需拆散分别装车。本发明实现了井架生根在底座上,稳定性比生根在钻台面的井架好;二层台、大绳和游吊系统随井架整体运输和起放,拆卸和装运工作量减少,井架装车数量减少,井架起放和运输效率提高;井架和钻台起放由液缸驱动,起放工序简单,无需使用绞车、大绳和专门的起升大绳,起放过程平稳,安全性高。(The invention discloses a modularized petroleum drilling machine which mainly comprises a derrick, a drilling platform, a base, a winch, a base hydraulic cylinder, a derrick hydraulic cylinder, a supporting arm, a derrick base, a crown block and a racking platform. The derrick is lifted and placed by adopting a front-falling structure and a pressing mode to respectively lift the drill floor and the derrick, the derrick is three-section telescopic, the three-section derrick is integrally moved with the racking platform, the traveling and hanging system and the large rope after being retracted, and the derrick is not required to be disassembled and respectively loaded. The derrick of the invention realizes that the derrick takes root on the base, and the stability of the derrick is better than that of the derrick taking root on the drilling platform surface; the racking platform, the large rope and the travelling crane system are integrally transported and lifted along with the derrick, so that the workload of disassembly and shipment is reduced, the loading quantity of the derrick is reduced, and the lifting and transportation efficiency of the derrick is improved; the derrick and the drill floor are driven by a hydraulic cylinder, the hoisting and releasing process is simple, a winch, a large rope and a special hoisting large rope are not needed, the hoisting and releasing process is stable, and the safety is high.)

1. The utility model provides a modularization oil-well rig, includes derrick (1), drill floor (2), base (3), winch (4), support arm (8), derrick base (9), big rope (10), overhead traveling crane (11) and racking platform (12), its characterized in that: the derrick (1), the drill floor (2) and the base (3) are all independent modular structures; the base (3) is hinged with the drill floor (2) through a supporting arm (8), a base hydraulic cylinder (6) is arranged between the base (3) and the drill floor (2), and the drill floor (2) is lifted and stacked along with the extension of the base hydraulic cylinder (6); the racking platform (12) is fixedly connected with the derrick (1); the winch (4) is fixed on the base (3); a dead rope winch (15) is arranged on a back cross beam of the derrick (1), a large rope (10) is connected to the winch (4), and one end of the large rope (10) penetrates through the overhead crane (11) and then is directly wound on the dead rope winch (15); the derrick is characterized in that the bottom of the derrick (1) is hinged with a derrick base (9) fixed on the base (3) through a hinge shaft, a derrick hydraulic cylinder (7) is installed between the derrick (1) and the base (3), and the derrick (1) stretches and retracts through the derrick hydraulic cylinder (7) to stand and lay flat around the hinge shaft on one side.

2. A modular petroleum drilling rig according to claim 1, wherein: the derrick (1) is of a multi-section telescopic structure.

3. A modular petroleum drilling rig according to claim 2, wherein: the derrick (1) is of a three-section telescopic structure, the three sections of derricks are sequentially spliced and matched, and two adjacent derricks are telescopic and locked by matching the hydraulic cylinders with the locking blocks.

4. A modular oil rig according to claim 1, 2 or 3, wherein: the derrick hydraulic cylinder (7) is a multi-stage hydraulic cylinder.

5. A modular petroleum drilling rig according to claim 4, wherein: the two derrick hydraulic cylinders (7) are arranged on the same side of the derrick.

6. A modular petroleum drilling rig according to claim 4, wherein: the number of the base hydraulic cylinders (6) and the number of the supporting arms (8) are both multiple.

Technical Field

The invention relates to a drilling machine in the field of petroleum drilling, in particular to a modular petroleum drilling machine.

Background

The disassembly and assembly workload of the tower derrick is large, and a professional team and a special machine are needed, so that high-altitude operation is needed, and the safety is low; some derricks take root on the drilling platform surface and have poor stability. The traditional K-type derrick adopts a winch large rope to lift and place the derrick, and a special lifting large rope needs to be matched with the winch large rope; in the process of lifting and placing the derrick of the petroleum drilling machine, because operators misjudge and misoperate, the collapse accident of the derrick easily occurs, and four derricks of the derrick are scrapped; the derrick lifting or lowering process has the problems of over-high lifting or lowering speed, short manual operation reaction time, unstable lifting and lowering, asynchronous buffer cylinder and improper matching of the buffer cylinder and a winch, and is easy to cause danger. In addition, the racking platform, the travelling hoisting system and the large rope must be firstly dismounted and the large rope must be pulled out during the transportation of the derrick, and the travelling hoisting system and the large rope are transported separately, so that the problems that the workload of dismounting and mounting the derrick when the drilling machine is moved is large and the number of transportation vehicles is large are caused.

Disclosure of Invention

The modular petroleum drilling machine overcomes the defects of the prior art, the derrick is rooted on the base, the large rope and the travelling and hoisting system are integrally transported along with the derrick, the workload of disassembly and assembly is reduced, the derrick shipping vehicles are reduced, the derrick and a drill floor are lifted and placed without using a winch, the large rope and a special lifting large rope, the derrick and the drill floor are driven by a hydraulic cylinder, and the lifting and placing processes are stable.

In order to solve the technical problems, the invention is realized by adopting the following technical scheme:

a modular petroleum drilling rig comprising a derrick, a drill floor, a pedestal, a winch, a support arm, a derrick base, a rope, a crown block and a racking platform, wherein: the derrick, the drill floor and the base are all independent modular structures; the base is hinged with the drill floor through a support arm, a base hydraulic cylinder is arranged between the base and the drill floor, and the drill floor is lifted and stacked along with the extension of the base hydraulic cylinder; the racking platform is fixedly connected with the derrick; the winch is fixed on the base; a dead rope winch is arranged on a back cross beam of the derrick, a large rope is connected to the winch, and one end of the large rope penetrates through the crown block and then is directly wound on the dead rope winch; the derrick comprises a derrick base, a derrick hydraulic cylinder, a hinge shaft, a derrick base and a derrick hydraulic cylinder, wherein the derrick base is hinged to the derrick base fixed on the base through the hinge shaft, the derrick hydraulic cylinder is installed between the derrick and the base, and the derrick extends and retracts to stand and lay flat around the hinge shaft on one side.

The above scheme further comprises:

the derrick is of a multi-section telescopic structure.

The derrick is a three-section telescopic structure, the three sections of derricks are sequentially spliced and matched, and two adjacent derricks are telescopic and locked by matching the hydraulic cylinders with the locking blocks.

The derrick hydraulic cylinder is a multi-stage hydraulic cylinder.

The derrick comprises two hydraulic cylinders which are arranged on the same side of the derrick.

The base hydraulic cylinder and the supporting arm are multiple in number.

The drilling platform is arranged above the base, the base is connected with the drilling platform through four supporting arms, and the supporting arms are respectively hinged with the drilling platform and the base. The base hydraulic cylinder is connected between the base and the drill floor, and the lifting and the descending of the drill floor are realized by two base hydraulic cylinders. After the push rod of the base hydraulic cylinder extends out, the drill floor rises, and after the base hydraulic cylinder retracts, the drill floor falls back to the base.

Two groups of derrick bases are fixed on the base, when the derrick is laid down, one group of feet of the derrick is hinged with one derrick base, and after the derrick is completely lifted and erected, the other group of suspended feet of the derrick is fixedly connected with the other group of derrick bases. The derrick is of a three-section telescopic structure, and the three-section derrick is integrally moved together with the racking platform, the travelling and hoisting system and the large rope after being retracted without being disassembled and respectively loaded. The derrick is lifted and lowered by adopting a front-falling structure, the derrick is lifted and lowered by a derrick hydraulic cylinder, the derrick hydraulic cylinder is a three-stage hydraulic cylinder, and the hydraulic cylinder and the push rod are respectively hinged with the base and the derrick.

The derrick roots on the base, and the stability is better than that of the derrick which roots on the drilling platform surface. When the crane is moved, the crane does not pull out the large rope, the large rope only needs to be pulled out from the winch and then wound on the dead rope winch, and the dead rope winch is arranged on the back cross beam of the derrick, so that the large rope and the travelling crane system are transported integrally along with the derrick.

A derrick lifting process: at the beginning, the base is moved to the position of a wellhead, and the derrick and the drill floor are in a laying state; firstly, a derrick is lifted to an upright state by a derrick hydraulic cylinder, and a suspension foot of the derrick is fixed on a derrick base; then, after the drill floor is lifted by the base hydraulic cylinder, the four supporting arms are in an upright state and locked; then, the second-stage derrick and the third-stage derrick which are contracted in the derrick are sequentially ejected out by the hydraulic cylinder to complete the extension of the whole derrick; finally, the large rope is detached from the dead rope winch of the derrick back beam and is loaded into the winch. The sequence of the derrick laying process and the derrick lifting process is opposite.

Compared with the prior art, the invention has the beneficial effects that: (1) the derrick takes root on the base, and the stability of the derrick is better than that of the derrick taking root on the drilling platform surface; (2) the racking platform, the large rope and the travelling crane system are integrally transported and lifted along with the derrick, so that the workload of disassembly and shipment is reduced, the loading quantity of the derrick is reduced, and the lifting and transportation efficiency of the derrick is improved; (3) the derrick and the drill floor are driven by a hydraulic cylinder, the hoisting and releasing process is simple, a winch, a large rope and a special hoisting large rope are not needed, the hoisting and releasing process is stable, and the safety is high.

Drawings

FIG. 1 is a partial schematic view of a modular oil rig according to the present invention with the derrick and drill floor lowered.

Fig. 2 is a rear view of a derrick of the modular oil rig of the invention.

FIG. 3 is a schematic diagram of the raised drill floor of the modular oil rig of the present invention.

Fig. 4 is a schematic view of the derrick and drill floor of the modular oil rig of the present invention as laid down.

Fig. 5 is a schematic structural diagram of the modular petroleum drilling rig after the derrick is lifted.

FIG. 6 is a schematic diagram of the raised rig floor of the modular oil rig of the present invention.

Fig. 7 is a schematic view of the derrick of the invention fully extended.

The labels in the figure are: 1. the derrick comprises a derrick body, a drilling platform, a base, a winch, a wellhead, a base hydraulic cylinder, a derrick hydraulic cylinder, a supporting arm, a derrick base, a steel wire rope, a crown block, a second-layer platform, a second-layer derrick, a third-layer derrick and a dead rope winch, wherein the derrick body comprises a derrick 2, a drilling platform 3, a base, a winch 4, a wellhead 5, a base hydraulic cylinder 6, a derrick hydraulic cylinder 7, a supporting arm 8, a derrick base 9, a steel wire rope 10, a crown block 11, a second-layer platform 12, a second-layer derrick 13, a third-layer derrick 14 and a dead rope winch 15.

Detailed Description

The invention is described in further detail below with reference to the figures and the detailed description.

Example 1

A modular petroleum drilling rig comprising a derrick 1, a drill floor 2, a substructure 3, a winch 4, a support arm 8, a derrick floor 9, a rope 10, a crown block 11 and a racking board 12, wherein: the derrick 1, the drill floor 2 and the base 3 are all independent modular structures; the base 3 is hinged with the drill floor 2 through a supporting arm 8, a base hydraulic cylinder 6 is arranged between the base 3 and the drill floor 2, and the drill floor 2 is lifted and stacked along with the extension of the base hydraulic cylinder 6; the racking platform 12 is fixedly connected with the derrick 1; the winch 4 is fixed on the base 3; a dead rope winch 15 is arranged on a back cross beam of the derrick 1, a large rope 10 is connected to the winch 4, and one end of the large rope 10 penetrates through the crown block 11 and then is directly wound on the dead rope winch 15; the bottom of the derrick 1 is hinged with a derrick base 9 fixed on the base 3 through a hinge shaft, a derrick hydraulic cylinder 7 is arranged between the derrick 1 and the base 3, and the derrick 1 extends and retracts through the derrick hydraulic cylinder 7 to stand and lay flat around the hinge shaft on one side.

Example 2

The method further comprises the following steps on the basis of the embodiment 1: the derrick 1 is of a three-section telescopic structure, the three sections of derricks are sequentially spliced and matched, and two adjacent derricks are telescopic and locked by matching the hydraulic cylinders with the locking blocks. The derrick hydraulic cylinder 7 is a multi-stage hydraulic cylinder. The two derrick hydraulic cylinders 7 are arranged on the same side of the derrick. The number of the base hydraulic cylinders 6 and the number of the supporting arms 8 are multiple.

Example 3

Referring to the attached figures 1 to 7 of the specification, the modular petroleum drilling machine mainly comprises a derrick 1, a drilling platform 2, a base 3, a winch 4, a base hydraulic cylinder 6, a derrick hydraulic cylinder 7, a supporting arm 8, a derrick base 9, a steel wire rope 10, a crown block 11 and a racking platform 12.

The drill floor 2 is arranged above the base 3, the base 3 is connected with the drill floor 2 through four supporting arms 8, and the supporting arms 3 are respectively hinged with the drill floor 2 and the base 3. The base hydraulic cylinder 6 is connected between the base 3 and the drill floor 2, and the drill floor 2 is lifted and lowered by the two base hydraulic cylinders 6. After the push rod of the base hydraulic cylinder 6 extends, the drill floor 2 rises, and after the base hydraulic cylinder 6 retracts, the drill floor 2 falls back to the base 3.

Referring to fig. 2, a dead line winch 15 is provided on the back cross member of the derrick 1. When the drilling machine normally works, one end of a large rope 10 is connected with a traveling crane system, the other end of the large rope passes through a crown block 11 and then is wound on a winch 4, and the winch 4 is installed at a low position; when the drilling machine is transported, the large rope 10 passes through the crown block 11 and then is directly wound on the dead rope winch 15.

Two derrick foundations 9 are fixed on the base 3, when the derrick 1 is laid down, one group of feet of the derrick 1 is hinged with one group of derrick foundations 9, and after the derrick 1 is completely lifted and erected, the other group of suspended feet of the derrick 1 is connected and fixed with the other group of derrick foundations 9.

Referring to the attached figure 7, the derrick 1 is of a three-section telescopic structure, the secondary derrick 13 and the tertiary derrick 14 are retracted in the derrick 1, the racking platform 12 is fixed on the derrick 1, and the three-section derrick is retracted to be integrally moved together with the racking platform 12, the travelling and hoisting system and the large rope 10 without being disassembled and respectively loaded. Referring to the attached drawing 1, the derrick 1 is lifted and lowered by adopting a front-falling structure, a derrick hydraulic cylinder 7 is installed between the derrick 1 and the base 3, and the derrick 1 is lifted and lowered by the derrick hydraulic cylinder 7. The derrick hydraulic cylinders 7 are three-stage hydraulic cylinders, the derrick hydraulic cylinders 7 are two and are distributed on two sides of the derrick 1, and the hydraulic cylinders and push rods of the derrick hydraulic cylinders 7 are respectively hinged with the base 3 and the derrick 1.

The derrick 1 takes root on the base 3, and the stability is better than that of the derrick taking root on the drilling platform surface. When the crane 11 is moved, the crane does not pull the large rope 10, only one end of the large rope 10 needs to be pulled out from the winch and then wound on the dead rope winch 15, and the dead rope winch 15 is arranged on a back cross beam of the derrick 1, so that the racking platform 12, the large rope 10 and the travelling crane system are transported integrally along with the derrick 1.

A derrick lifting process: initially, with reference to fig. 1 and 4, the base 3 is moved to the position of the wellhead 5, with the derrick 1 and the drill floor 2 in a laid down condition; firstly, referring to fig. 5, a derrick 1 is lifted to an upright state by a hydraulic cylinder 7 of the derrick 1, and a suspension foot of the derrick 1 is fixed on a derrick base 9; then, referring to fig. 3 and 6, after the drill floor 2 is lifted by the base hydraulic cylinder 6, the four support arms 8 are in an upright state and locked; next, referring to fig. 7, the second-stage derrick 13 and the third-stage derrick 14 retracted in the derrick 1 are sequentially ejected by the hydraulic cylinders, and the entire derrick is extended; finally, the large rope 10 is detached from the dead rope winch 15 and is again loaded into the winch 4. The sequence of the derrick laying process and the derrick lifting process is opposite.

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