Large-particle material conveying pump

文档序号:433432 发布日期:2021-12-24 浏览:11次 中文

阅读说明:本技术 大颗粒物料输送泵 (Large-particle material conveying pump ) 是由 谭志勇 刘勋 于 2021-07-28 设计创作,主要内容包括:本发明涉及锂电池材料的输送技术领域,尤其是大颗粒物料输送泵;它包括底座、电机、主轴、筒体以及齿盘组,电机的转轴向右侧伸出,电机壳体围绕转轴设置有喇叭状安装支架,喇叭状安装支架通过螺栓安装有轴承座,轴承座内通过两组深沟球轴承安装有主轴,主轴从机封伸入筒体内,主轴伸入筒体的部分外周套设有第一动齿盘和第二动齿盘,而筒体内壁对应第一动齿盘和第二动齿盘安装有第一固定齿盘和第二固定齿盘,通过特殊的齿盘组先对进入的大颗粒物料进行破碎,破碎后的颗粒必须穿过齿盘组才能到达出料管,该过程中进而被分散和细化,故本发明送出的物料细腻均匀;齿盘进行分工合作,工作效率较高,齿盘功能专用,减少磨损。(The invention relates to the technical field of lithium battery material conveying, in particular to a large-particle material conveying pump; the large-particle material crusher comprises a base, a motor, a main shaft, a barrel and a gear disc group, wherein a rotating shaft of the motor extends out towards the right side, a horn-shaped mounting support is arranged on a motor shell around the rotating shaft, a bearing seat is mounted on the horn-shaped mounting support through bolts, the main shaft is mounted in the bearing seat through two groups of deep groove ball bearings, the main shaft extends into the barrel from a machine seal, a first movable fluted disc and a second movable fluted disc are sleeved on the periphery of the part, extending into the barrel, of the main shaft, a first fixed fluted disc and a second fixed fluted disc are mounted on the inner wall of the barrel corresponding to the first movable fluted disc and the second movable fluted disc, large-particle materials entering the barrel are crushed through the special gear disc group, the crushed particles can reach a discharge pipe only through the gear disc group, and are further dispersed and refined in the process, so that the materials sent by the large-particle material crusher are fine and uniform; the fluted disc is divided into work and cooperates, the working efficiency is higher, the function of the fluted disc is special, and the abrasion is reduced.)

1. The large-particle material conveying pump is characterized by comprising a base, a motor, a main shaft, a barrel and a gear disc group, wherein the base is fixedly provided with the motor through bolts, a rotating shaft of the motor extends towards the right side, a horn-shaped mounting support is arranged on the motor shell around the rotating shaft, a bearing seat is arranged on the horn-shaped mounting support through bolts, the main shaft is arranged in the bearing seat through two groups of deep groove ball bearings, the rotating shaft of the motor is connected with the left end of the main shaft through a coupler, bearing end covers are arranged on the inner wall of the bearing seat corresponding to the two groups of deep groove ball bearings, a framework oil seal is arranged through the bearing end covers, the barrel is arranged at the end part of the bearing seat through bolts, a machine seal is jointly arranged on the bearing seat and the barrel, the main shaft extends into the barrel from the machine seal, a first movable gear disc and a second movable gear disc are sleeved on the part, extending into the barrel, a first fixed gear disc and a second fixed gear disc are arranged on the inner wall of the barrel corresponding to the first movable gear disc and the second movable gear disc, the first movable fluted disc, the second movable fluted disc, the first fixed fluted disc and the second fixed fluted disc jointly form a fluted disc group, a cylinder end cover is installed at one end of the cylinder through a bolt, a feeding pipe is arranged at the right end of the cylinder end cover, and a discharging pipe is arranged at the top of the cylinder.

2. The large particulate material transfer pump of claim 1, wherein: and a plurality of grease nipples are arranged on the bearing end cover.

3. The large particulate material transfer pump of claim 2, wherein: two vertical teeth are arranged on the second movable toothed disc and the second fixed toothed disc and are meshed with each other;

the first movable gear disc and the first fixed gear disc are both provided with three-wheel vertical teeth, and the three-wheel vertical teeth on the first movable gear disc and the first fixed gear disc are meshed with each other.

4. The large particulate material transfer pump of claim 3, wherein: a first sealing ring is arranged between the bearing seat and the cylinder body, and a second sealing ring is arranged between the cylinder body and the cylinder body end cover.

5. The large particulate material transfer pump of claim 4, wherein: the inlet pipe is provided with quick bayonet socket.

6. The large particulate material transfer pump of claim 5, wherein: the top surface of the right side of the base is provided with a screw hole, a screw rod is screwed into the screw hole, a first screw cap and a second screw cap are sleeved on the screw rod, a gap is reserved between the top of the screw rod and the bearing seat, the first screw cap is tightly attached to the top surface of the base, and the second screw cap is tightly attached to the bottom surface of the bearing seat.

Technical Field

The invention relates to the technical field of lithium battery material conveying, in particular to a large-particle material conveying pump.

Background

As a known internal material for a lithium battery, a suspension of particles or powder such as lithium cobaltate, lithium manganate, or lithium iron phosphate is generally used as a raw material. In the manufacturing process of the battery, a peristaltic pump is usually used as a power conveying device, but the working principle of the peristaltic pump is that the material is conveyed by repeatedly extruding and loosening the elastic rubber tube, when the material contains large hard particles, the elastic rubber tube is abraded by the material due to extrusion, and the service life is short.

Of course, some enterprises also adopt the homogenizing pump to carry, but the existing homogenizing pump has a relatively simple and crude structure, and the functional components are a rotor (fluted disc) driven by a motor and a stator fixed in the cylinder. Because they have the functions of grinding, shearing, emulsifying and feeding, the grinding effect is poor (if a fluted disc with dense vertical teeth is adopted, the feeding speed is very slow, and if a fluted disc with sparse vertical teeth is adopted, a large amount of large particles which are not crushed exist), and the production requirement can be met only by repeatedly homogenizing for many times.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides the particulate matter conveying pump which is higher in working efficiency and longer in service life.

The technical scheme of the invention is as follows:

a large-particle material conveying pump comprises a base, a motor, a main shaft, a barrel and a gear disc group, wherein the base is fixedly provided with the motor through bolts, a rotating shaft of the motor extends towards the right side, a horn-shaped mounting support is arranged around the rotating shaft of the motor shell, a bearing seat is arranged on the horn-shaped mounting support through bolts, the main shaft is arranged in the bearing seat through two groups of deep groove ball bearings, the rotating shaft of the motor is connected with the left end of the main shaft through a coupler to prevent the mechanical damage caused by tiny different shafts of the motor and the main shaft, the inner wall of the bearing seat is provided with a bearing end cover corresponding to the two groups of deep groove ball bearings, a framework oil seal is arranged through the bearing end cover, the barrel is arranged at the end part of the bearing seat through bolts, a machine seal is jointly arranged on the bearing seat and the barrel, the main shaft extends into the barrel from the machine seal, and a first movable gear disc and a second movable gear disc are sleeved on the part of the periphery of the main shaft extending into the barrel, the inner wall of the cylinder body is provided with a first fixed gear disc and a second fixed gear disc corresponding to the first movable gear disc and the second movable gear disc, the first movable gear disc, the second movable gear disc, the first fixed gear disc and the second fixed gear disc jointly form a gear disc group, the end portion of the cylinder body is provided with a cylinder body end cover through a bolt, the right end of the cylinder body end cover is provided with a feeding pipe, and the top of the cylinder body is provided with a discharging pipe.

Furthermore, a plurality of grease nozzles are arranged on the bearing end cover and used for spraying lubricating grease.

Furthermore, two vertical teeth are arranged on the second movable toothed disc and the second fixed toothed disc, the two vertical teeth on the second movable toothed disc and the second fixed toothed disc are meshed with each other, the vertical teeth of the part of the toothed disc group are fewer, the impact, crushing and shearing actions are mainly realized, and large-particle materials can pass through gaps among the vertical teeth after being crushed;

three-wheel vertical teeth are arranged on the first movable tooth disc and the first fixed tooth disc and are meshed with each other, and the part of the tooth disc group has more vertical teeth and mainly plays roles in dispersing and refining; large granule materials enter from the feeding pipe and then are crushed to form small granule materials, and then are dispersed and further refined, so that the discharging is fine and uniform, and the discharging speed is high.

Furthermore, a first sealing ring is arranged between the bearing seat and the cylinder body, and a second sealing ring is arranged between the cylinder body and the end cover of the cylinder body, so that the sealing property of the cylinder body is effectively improved, and liquid leakage in the high-speed operation process is reduced.

Further, the inlet pipe is provided with quick bayonet socket, the different feeding equipment of staff's fast switch-over of being convenient for.

Furthermore, a screw hole is formed in the top surface of the right side of the base, a screw rod is screwed into the screw hole, a first screw cap and a second screw cap are sleeved on the screw rod, a gap is reserved between the top of the screw rod and the bearing seat, the first screw cap is tightly attached to the top surface of the base, and the second screw cap is tightly attached to the bottom surface of the bearing seat. The weight of the cylinder body and the internal structure thereof, the bearing seat and the internal structure thereof is completely supported by the horn-shaped mounting bracket, so that the effect of supporting the bearing seat can be achieved by upward rotation of the screw cap on the screw rod after the delivery pump is properly mounted. Because the screw rod does not fixedly connect the bearing seat, the screw rod does not need to be dismantled when the bearing seat needs to be dismantled, and the screw rod still can be used as a temporary supporting point in the dismantling of the bearing seat.

Further, a balancing weight is arranged in the base and used for adjusting the gravity center of the base.

The invention has the beneficial effects that: the large-particle materials entering the discharge pipe are crushed through the special fluted disc group, the crushed particles can reach the discharge pipe only after passing through the fluted disc group, and the particles are further dispersed and refined in the process, so that the materials sent out by the discharge pipe are fine and uniform; the fluted disc is divided into work and cooperates, the working efficiency is higher, the function of the fluted disc is special, and the abrasion is reduced.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of FIG. 1 at A;

FIG. 3 is an enlarged view of FIG. 2 at B;

fig. 4 is an enlarged view of fig. 2 at C.

In the figure, 1, a base; 2. a motor; 3. a bearing seat; 4. a coupling; 5. a main shaft; 6. a deep groove ball bearing; 7. a bearing end cap; 8. framework oil seal; 9. a grease nipple; 10. machine sealing; 11. a barrel; 12. a discharge pipe; 13. a cylinder end cover; 14. a second fixed gear disc; 15. a second movable fluted disc; 16. a first fixed gear disc; 17. a first movable fluted disc; 18. a feed pipe; 19. a screw; 20. a first nut; 21. a second nut; 22. a first seal ring; 23. and a second seal ring.

Detailed Description

The following further describes embodiments of the present invention with reference to the accompanying drawings:

as shown in fig. 1-4, the large particle material delivery pump comprises a base 1, a motor 2, a main shaft 5, a barrel 11 and a fluted disc group, wherein the base 1 is fixedly provided with the motor 2 through bolts (only screw holes for fixing the motor are shown in fig. 1 without screws, and screws are inevitably used for locking in practical implementation), a rotating shaft of the motor 2 extends towards the right side, a shell of the motor 2 is provided with a horn-shaped mounting bracket around the rotating shaft, the horn-shaped mounting bracket is provided with a bearing seat 3 through bolts, the main shaft 5 is arranged in the bearing seat 3 through two groups of deep groove ball bearings 6, the rotating shaft of the motor 2 is connected with the left end of the main shaft 5 through a coupling 4 to prevent the mechanical damage caused by tiny different shafts, the inner wall of the bearing seat 3 is provided with a bearing end cover 7 corresponding to the two groups of deep groove ball bearings 6, and is provided with a framework oil seal 8 through the bearing end cover 7, the bearing seat 3 is provided with an end part provided with a cylinder 11 through a bolt, the bearing seat 3 and the cylinder 11 are provided with a mechanical seal 10 together, the main shaft 5 extends into the cylinder 11 from the mechanical seal 10, a first movable fluted disc 17 and a second movable fluted disc 15 are sleeved on the periphery of the part of the main shaft 5 extending into the cylinder 11, a first fixed fluted disc 16 and a second fixed fluted disc 14 are arranged on the inner wall of the cylinder 11 corresponding to the first movable fluted disc 17 and the second movable fluted disc 15, the first movable fluted disc 17, the second movable fluted disc 15, the first fixed fluted disc 16 and the second fixed fluted disc 14 jointly form a fluted disc, the cylinder 11 is provided with an end part provided with a cylinder end cover 13 through a bolt, the right end of the cylinder end cover 13 is provided with a feeding pipe 18, and the top of the cylinder 11 is provided with a discharging pipe 12. The feeding and discharging structure is opposite to the traditional equipment, and large-particle materials which are not broken are prevented from being accumulated in the cylinder in a large quantity and seriously scraping movable parts in the cylinder when the cylinder is started next time by transversely feeding and longitudinally discharging.

And a plurality of grease nozzles 9 are arranged on the bearing end cover 7 and used for spraying lubricating grease.

Two vertical teeth are arranged on the second movable toothed disc 15 and the second fixed toothed disc 14, the two vertical teeth on the second movable toothed disc 15 and the second fixed toothed disc 14 are meshed with each other, the part of vertical teeth of the toothed disc group are few, the impact, crushing and shearing actions are mainly realized, and large-particle materials can pass through gaps between the part of vertical teeth after being crushed;

three-wheel vertical teeth are arranged on the first movable toothed disc 17 and the first fixed toothed disc 16, the three-wheel vertical teeth on the first movable toothed disc 17 and the first fixed toothed disc 16 are meshed with each other, and the part of the toothed disc set has more vertical teeth and mainly plays roles in dispersing and refining; large-particle materials enter from the feeding pipe 18 and are crushed into small-particle materials, and then the small-particle materials are dispersed and further refined, so that the discharging is fine and uniform, and the discharging speed is high.

A first sealing ring 22 is arranged between the bearing seat 3 and the cylinder body 11, and a second sealing ring 23 is arranged between the cylinder body 11 and the cylinder body end cover 13, so that the sealing performance of the cylinder body is effectively improved, and liquid leakage in the high-speed operation process is reduced.

The inlet pipe 18 is provided with quick bayonet socket, the different feeding equipment of staff's fast switch-over of being convenient for.

The top surface of the right side of the base 1 is provided with a screw hole, a screw rod 19 is screwed into the screw hole, a first screw cap 20 and a second screw cap 21 are sleeved on the screw rod 19, a gap is reserved between the top of the screw rod 19 and the bearing seat 3, the first screw cap 20 is tightly attached to the top surface of the base 1, and the second screw cap 21 is tightly attached to the bottom surface of the bearing seat 3. The weight of the barrel 11 and its internal structure, the bearing seat 3 and its internal structure is supported by the trumpet-shaped mounting bracket, so the effect of supporting the bearing seat 3 can be achieved by the screw cap on the screw rod 19 rotating upwards after the delivery pump is installed properly. Since the screw 19 is not fixedly connected to the bearing housing 3, the screw 19 does not need to be removed when the bearing housing 3 needs to be removed, and the screw 19 can still serve as a temporary support point during the removal of the bearing housing 3.

A balancing weight is arranged in the base 1 and used for adjusting the gravity center of the base 1.

The working process of the invention is as follows:

firstly, continuously introducing materials into a feeding pipe by using tools such as a screw machine and the like;

step two, starting a motor to drive a gear disc group to rotate, wherein small particle materials can quickly pass through a gap between a second fixed gear disc and a second movable gear disc, and large particles are impacted, sheared and crushed to form small particles;

and step three, further stirring, dispersing and grinding the original small particles and the newly formed small particles in a gap between the first fixed gear disc and the first movable gear disc, and finally extruding the small particles out of the gear disc group to really enter the cylinder body, wherein the dispersed fine materials are pushed out of the discharge pipe along with the increase of the continuously entering materials.

The foregoing embodiments and description have been presented only to illustrate the principles and preferred embodiments of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as hereinafter claimed.

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