阅读说明：本技术 新型节能高温熔块池窑 (Novel energy-saving high-temperature frit tank furnace ) 是由 袁剑 于 2021-10-12 设计创作，主要内容包括：本发明公开了池窑技术领域的一种新型节能高温熔块池窑,包括池窑的本体,所述本体前端设有收料口及两个侧火口,其中一个所述侧火口与收料口之间共同连接有烟道,所述烟道上设有出料口,另外一个所述侧火口上贯通连接有附火口,所述本体两侧沿其中心线对称设有多个加料口,所述本体后端设有主火口。交错型加料口,让熔块原材料在窑内形成交错状,而高温熔制火焰形成旋转式,高温区均匀,温度恒温效果优良,熔块烙制高流低出,形成生料、半生料、热料完整的成型链条,依次有序排出,做到低能耗、高效能、高质量的产品一条线生产,合理高效利用热能,使熔块在窑内高温熔制,从而达到熔块连续性的生产,不间断的产品熔出,达到节能增效。(The invention discloses a novel energy-saving high-temperature frit tank furnace in the technical field of tank furnaces, which comprises a tank furnace body, wherein the front end of the tank furnace body is provided with a material receiving port and two side fire ports, a flue is jointly connected between one side fire port and the material receiving port, the flue is provided with a material outlet, the other side fire port is communicated with an auxiliary fire port, the two sides of the tank furnace body are symmetrically provided with a plurality of feeding ports along the central line of the tank furnace body, and the rear end of the tank furnace body is provided with a main fire port. The staggered type charging opening enables raw materials of the frits to form a staggered shape in the kiln, the high-temperature melting flame forms a rotary type, a high-temperature area is even, the temperature constant-temperature effect is excellent, the frits are baked to have high flow and low flow, a raw material, a semi-raw material and a hot material complete forming chain are formed, and the frits are sequentially and orderly discharged, so that the low-energy consumption, high-efficiency and high-quality product line production is realized, the heat energy is reasonably and efficiently utilized, the frits are melted at high temperature in the kiln, the continuous production of the frits is realized, the uninterrupted products are melted, and the energy saving and the efficiency improvement are realized.)

1. The utility model provides a novel energy-conserving high temperature frit tank furnace, includes body (1) of tank furnace, its characterized in that, body (1) front end is equipped with material receiving opening (6) and two side burner (7), one of them be connected with flue (8) between side burner (7) and the material receiving opening (6) jointly, be equipped with discharge gate (10) on flue (8), another one through connection has attaches burner (11) on side burner (7), body (1) both sides are equipped with a plurality of charge inlets (5) along its central line symmetry, body (1) rear end is equipped with main burner (2).

2. The new energy-saving high-temperature frit tank furnace according to claim 1, wherein the rear end of the body (1) is provided with two first flame ports (3) and two sides thereof are provided with a plurality of second flame ports (4).

3. The new energy efficient high temperature frit tank furnace according to claim 2, wherein the number and location of the second flame ports (4) correspond to the number of the charging ports (5).

4. The new energy saving high temperature frit tank furnace according to claim 1, wherein two of the side ports (7) are provided with a waste heat blower (9).

5. The new energy efficient high temperature frit tank furnace according to claim 1, wherein the number of the feed openings (5) on the same side of the body (1) is three.

6. The new energy efficient high temperature frit tank furnace according to claim 1, wherein the installed height of the feed ports (5) is 2500 mm.

7. A novel energy-saving high-temperature frit tank furnace according to claim 1, wherein the top of the body (1) is built by a plurality of arch-top bricks, the arch-top bricks are wide at the top and narrow at the bottom, and the top of the arch-top bricks is provided with arc-shaped pressure-resisting parts.

Technical Field

The invention relates to the technical field of tank furnaces, in particular to a novel energy-saving high-temperature frit tank furnace.

Background

Frits are necessary raw materials for glaze in industrial production and are mainly classified into two categories: one type is ceramic frit and the other type is enamel frit. The ceramic frit is widely applied to ceramic products and is a necessary glaze raw material for the ceramic products. Enamel frit is a raw material for metal surface with corrosion resistance, rust resistance, protection and beautiful appearance. In addition, the frit is a material surface material, and has the functions of protection, beauty, corrosion prevention, rust prevention, smoothness, wear resistance, oxidation resistance and the like, and is also widely applied to the fields of aerospace science and technology, military, special packaging, artistic decoration and the like. Closely related to our life, and has great effect on improving military industry, civil products and civil industries of China.

At present, domestic frit manufacturers have unified national production standards, the current used standards are completely independent of industry, the production levels of all frit production enterprises are different, the current product quality situation is great, the application solves the standardized progress of frit production, the high-energy-consumption, high-pollution and low-capacity enterprises are self-promoted, otherwise, the frits are superior and inferior, the frits are eliminated by market rules, high-temperature production containers (with tank kilns) are also thousands of varieties in China, the use of energy consumption is different, the influence on environmental protection is not small, and the technical research indexes of the high-temperature production containers are low in consumption and high in efficiency, energy conservation and emission reduction are realized, and high benefits are ensured.

To solve the above problems, we propose a new energy-saving high-temperature frit tank furnace.

Disclosure of Invention

The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a novel energy-saving high-temperature frit tank furnace, and in order to solve the technical problem, the invention provides the following technical scheme:

the invention provides a novel energy-saving high-temperature frit tank furnace, which comprises a tank furnace body, wherein the front end of the tank furnace body is provided with a material receiving port and two side fire ports, a flue is jointly connected between one side fire port and the material receiving port, the flue is provided with a material outlet, the other side fire port is communicated with an auxiliary fire port, the two sides of the tank furnace body are symmetrically provided with a plurality of feeding ports along the central line of the two sides of the tank furnace body, and the rear end of the tank furnace body is provided with a main fire port.

In the novel energy-saving high-temperature frit tank furnace, two first fire observation ports are arranged at the rear end of the body, and a plurality of second fire observation ports are arranged on two sides of the body.

In the novel energy-saving high-temperature frit tank kiln, the number and the positions of the second fire ports correspond to those of the plurality of feed ports.

In the novel energy-saving high-temperature frit tank furnace, the two side fire mouths are respectively provided with a waste heat fan.

In the novel energy-saving high-temperature frit tank kiln, the number of the feed inlets on the same side of the body is three.

In the novel energy-saving high-temperature frit tank kiln, the installation height of the feed opening is 2500 mm.

In the novel energy-saving high-temperature frit tank furnace, the top of the body is built by a plurality of arch-top bricks, the arch-top bricks are wide at the top and narrow at the bottom, and the top of the arch-top bricks is provided with an arc-shaped pressure-resistant part.

Compared with the prior art, the invention has the beneficial effects that: the staggered type charging opening enables raw materials of the frits to form a staggered shape in the kiln, the high-temperature melting flame forms a rotary type, a high-temperature area is even, the temperature constant-temperature effect is excellent, the frits are baked to have high flow and low flow, a raw material, a semi-raw material and a hot material complete forming chain are formed, and the frits are sequentially and orderly discharged, so that the low-energy consumption, high-efficiency and high-quality product line production is realized, the heat energy is reasonably and efficiently utilized, the frits are melted at high temperature in the kiln, the continuous production of the frits is realized, the uninterrupted products are melted, and the energy saving and the efficiency improvement are realized.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the final assembly of the present invention;

fig. 2 is a schematic structural view of the arch top brick of the invention.

In the figure: 1-body, 2-main fire hole, 3-first fire hole, 4-second fire hole, 5-charging hole, 6-material receiving hole, 7-side fire hole, 8-flue, 9-residual heat fan, 10-material outlet and 11-auxiliary fire hole.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Examples

As shown in figure 1-2, a novel energy-saving high-temperature frit tank furnace comprises a tank furnace body 1, wherein the front end of the tank furnace body 1 is provided with a material receiving port 6 and two side fire ports 7, a flue 8 is commonly connected between one side fire port 7 and the material receiving port 6, the two side fire ports 7 are respectively provided with a waste heat fan 9, the flue 8 is provided with a material outlet 10, the other side fire port 7 is communicated with an auxiliary fire port 11, the two sides of the tank furnace body 1 are symmetrically provided with a plurality of feed ports 5 along the central line thereof, furthermore, the number of the feed ports 5 on the same side of the tank furnace body 1 is three, the installation height of the feed ports 5 is 2500mm, the rear end of the tank furnace body 1 is provided with a main fire port 2, the rear end of the tank furnace body 1 is provided with two first fire ports 3, the two sides are provided with a plurality of second fire ports 4, the number and the positions of the second fire ports 4 correspond to the feed ports 5, natural gas is heated by fire and is conveyed into the tank furnace body 1 of the high-temperature tank furnace through the side fire ports 7, the front and rear three fire columns are formed, the main fire hole 2 is arranged at the rear end, the side fire hole 7 and the hot air feeding hole are converged at the front end, the two sides of the three fire holes are three-ply fire at the 2/3 position, the 1500-DEG high-temperature and high-pressure environment is formed, the frit raw material in the tank kiln is melted and then the quenching water flows out from the discharge hole, the top of the body 1 is formed by stacking a plurality of arch-roof bricks, the upper part of each arch-roof brick is wide and the lower part of each arch-roof brick is narrow, the arc-shaped compression resisting part is arranged at the top of the arch-roof brick, the compression strength of the top of the body 1 is improved, six staggered feeding holes are designed by adopting the three fire holes and the six feeding holes, the frit raw material is staggered in the kiln, the high-temperature melting flame forms a rotary type, the high-temperature area is uniform, the constant-temperature effect is excellent, the high flow is baked by the frit, the raw material, the complete forming chain of the raw material, the hot material is orderly discharged in sequence, the low energy consumption, the high efficiency and high-quality product one-line production are reasonably and the heat energy is efficiently utilized, the clinker is melted at high temperature in the kiln, thereby achieving the continuous production of the clinker, uninterrupted products are melted out, energy saving and efficiency improvement are achieved, natural gas is used as fuel and is mixed with a high-pressure air compressor in a running mode, the natural gas and air are changed into combustible gas, the combustible gas and the air are sprayed into the tank kiln from pressurization and emptying, air is used for forming combustion-supporting raw materials, the temperature of the tank kiln is continuously increased, the height of a vault and a tank kiln base in the tank kiln is formed according to a certain proportion, flames in a high-temperature area are turned, thereby achieving the effect of saving energy and keeping high temperature, a fire attaching port (fuel is natural gas) and a waste heat fan are added at a discharge port, the high-temperature flames are blocked, the temperature of a ground room is continuously increased, and the clinker is melted to the maximum extent and is conveyed out along the discharge port.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.