阅读说明：本技术 自适应可调式瓦线原纸预热工艺及其系统 (Self-adaptive adjustable tile thread raw paper preheating process and system thereof ) 是由 顾晓旭 于 2021-10-08 设计创作，主要内容包括：本发明公开了自适应可调式瓦线原纸预热工艺及其系统,涉及瓦楞纸生产技术领域,包括底座,底座顶部左侧固定连接有两组弹性伸缩杆,弹性伸缩杆顶端固定连接有弧形加热板,弧形加热板内开有腔室,腔室内设有温度控制组件,弧形加热板前侧连接有蒸汽进入管,蒸汽进入管上设有第一电磁阀,弧形加热板后侧连接有排汽管,排汽管上设有第二电磁阀,底座顶部右侧设有包角系统；通过弧形加热板对原纸进行预热,通过弹性伸缩杆能够保证弧形加热板紧贴原纸,保证原纸的张紧度,避免出现褶皱,同时对原纸的预热效果好,通过温度控制组件对腔室内蒸汽的温度进行检测控制,保证蒸汽的热量充分利用,通过包角系统实现包角,能够根据原纸的情况进行包角。(The invention discloses a self-adaptive adjustable tile line body paper preheating process and a system thereof, which relate to the technical field of corrugated paper production, and comprise a base, wherein the left side of the top of the base is fixedly connected with two groups of elastic telescopic rods, the top ends of the elastic telescopic rods are fixedly connected with an arc-shaped heating plate, a cavity is formed in the arc-shaped heating plate, a temperature control assembly is arranged in the cavity, the front side of the arc-shaped heating plate is connected with a steam inlet pipe, the steam inlet pipe is provided with a first electromagnetic valve, the rear side of the arc-shaped heating plate is connected with a steam exhaust pipe, the steam exhaust pipe is provided with a second electromagnetic valve, and the right side of the top of the base is provided with a wrap angle system; preheat the body paper through the arc hot plate, can guarantee through elastic telescopic rod that the arc hot plate hugs closely the body paper, guarantee the rate of tension of body paper, avoid appearing the fold, it is effectual to preheating of body paper simultaneously, detect control through the temperature of temperature control subassembly steam in to the cavity, guarantee the heat make full use of steam, realize the cornerite through the cornerite system, can carry out the cornerite according to the condition of body paper.)

1. Tile line body paper system of preheating with adjustable self-adaptation, including base (1), its characterized in that: base (1) top left side two sets of elastic telescopic rod (2) of fixedly connected with, elastic telescopic rod (2) top fixedly connected with arc hot plate (5), it has cavity (10) to open in arc hot plate (5), be equipped with temperature control subassembly (9) in cavity (10), arc hot plate (5) front side is connected with steam admission pipe (3), be equipped with first solenoid valve (4) on steam admission pipe (3), arc hot plate (5) rear side is connected with steam extraction pipe (6), be equipped with second solenoid valve (7) on steam extraction pipe (6), base (1) top right side is equipped with cornerite system (8).

2. The adaptive adjustable tile line base paper preheating system of claim 1, wherein: elasticity telescopic link (2) are including outer pole (21), outer pole (21) and base (1) top fixed connection, the first spring (22) of bottom fixedly connected with in outer pole (21), first spring (22) top butt has even board (23), pole (24) in even board (23) top fixedly connected with, interior pole (24) are passed outer pole (21) and are connected with arc hot plate (5) intrados.

3. The adaptive adjustable tile line base paper preheating system of claim 1, wherein: the temperature control assembly (9) comprises a heat insulation shell (91), the heat insulation shell (91) is connected with the inner top wall of the cavity (10), a heat conduction cylinder (92) penetrates through the bottom of the heat insulation shell (91), mercury (93) is filled in the heat conduction cylinder (92), a piston (94) is arranged in the heat conduction cylinder (92), an insulating rod (95) is fixedly connected to the top of the piston (94), an insulating plate (96) is fixedly connected to the top end of the insulating rod (95), a first electric contact block (97) is arranged on the insulating plate (96), the insulating plate (96) is connected with the inner top wall of the heat insulation shell (91) through a second spring (910), an insulating seat (98) is arranged on the inner top wall of the heat insulation shell (91), a second electric contact block (99) corresponding to the first electric contact block (97) is arranged on the insulating seat (98), a third electric contact block (913) is arranged on the right side of the bottom of the insulating plate (96), and a fourth electric contact block (914) corresponding to the third electric contact block (913) is arranged on the right side in the heat insulation shell (91).

4. The adaptive adjustable tile line base paper preheating system of claim 3, wherein: a storage battery (911), a first controller (912) and a second controller (915) are arranged in the heat insulation shell (91), the positive electrode of the storage battery (911) is electrically connected with the first controller (912) and the first electric contact block (97), and the negative electrode of the storage battery (911) is electrically connected with the second electric contact block (99); the positive electrode of the storage battery (911) is electrically connected with the second controller (915) and the third electric contact block (913), and the negative electrode of the storage battery (911) is electrically connected with the fourth electric contact block (914).

5. The adaptive adjustable tile line base paper preheating system of claim 4, wherein: the first controller (912) controls the closing of the first electromagnetic valve (4) and the second electromagnetic valve (7), and the second controller (915) controls the opening of the first electromagnetic valve (4) and the second electromagnetic valve (7).

6. The adaptive adjustable tile line base paper preheating system of claim 1, wherein: the wrap angle system (8) comprises a detection unit, the detection unit detects a plurality of data, the detection unit is connected with a data transmission module (86), the data transmission module (86) transmits the data, the data transmission module (86) is connected with a processor (87), the processor (87) processes the data, and the processor (87) is in control connection with a wrap angle adjusting module (88).

7. The adaptive adjustable tile line base paper preheating system of claim 6, wherein: the detection unit comprises a speed detection module (81), a paper detection module (82), a moisture detection module (83), an autoclaved detection module (84) and a temperature detection module (86), wherein the speed detection module (81) detects the speed of the base paper, the paper detection module (82) detects the thickness and the weight of the base paper, the moisture detection module (83) detects the moisture of the base paper, the autoclaved detection module (84) detects the steam pressure, and the temperature detection module (86) detects the temperature of the base paper.

8. The self-adaptive adjustable tile thread base paper preheating process is characterized by comprising the following steps of: comprising the preheating system of any one of claims 1 to 7, in particular comprising the steps of:

s1, when the preheating system is used, the preheating system is communicated with an external power supply, the base paper bypasses the arc-shaped heating plate (5) and enters the wrap angle system (8), the first electromagnetic valve (4) and the second electromagnetic valve (7) are opened, steam is blown into the cavity (10), and the base paper is preheated;

s2, along with the temperature rise in the chamber (10), the mercury (93) is heated to expand, the mercury (93) pushes the piston (94) to move, the piston (94) drives the insulating plate (96) to move through the insulating rod (95), the second spring (910) is compressed, when the temperature in the chamber (10) reaches a certain value, the first electric contact block (97) is in contact with the second electric contact block (99), the first controller (912) is electrified to start, the first controller (912) controls the first electromagnetic valve (4) and the second electromagnetic valve (7) to close, steam blowing into the chamber (10) is stopped, the full utilization of steam heat is ensured, along with the absorption of the steam heat, the temperature in the chamber (10) is gradually reduced, under the action of the second spring (910) and the pressure, the insulating plate (96) drives the third electric contact block (913) to move to the fourth electric contact block (914), when the temperature in the chamber (10) is reduced to a certain value, the third electric contact block (913) is in contact with the fourth electric contact block (914), the second controller (915) is electrified and started, the second controller (915) controls the first electromagnetic valve (4) and the second electromagnetic valve (7) to be opened, and new steam is blown into the chamber (10);

s3, the preheated base paper enters the wrap angle system (8), the speed of the base paper is detected by the speed detection module (81), the thickness and the weight of the base paper are detected by the paper detection module (82), the moisture of the base paper is detected by the moisture detection module (83), the steam pressure is detected by the steam pressure detection module (84), the temperature of the base paper is detected by the temperature detection module (86), the detection data is transmitted by the data transmission module (86), the processor (87) processes the data, and the wrap angle is adjusted by the wrap angle adjusting module (88) in control connection with the processor (87).

Technical Field

The invention relates to the technical field of corrugated paper production, in particular to a self-adaptive adjustable tile line raw paper preheating process and a system thereof.

Background

Corrugated paper is a plate-like object formed by bonding liner paper and corrugated paper formed by processing with a corrugating roll, and is generally classified into two types, i.e., single corrugated board and double corrugated board, and is classified into A, B, C, E, F types according to the size of corrugation. The corrugated paper has the advantages of low cost, light weight, easy processing, high strength, excellent printing adaptability, convenient storage and transportation and the like, more than 80 percent of the corrugated paper can be recycled, the corrugated paper can be used for packaging food or digital products, and the corrugated paper is relatively environment-friendly and widely used.

Corrugated board production line is called the tile line for short, is corrugated carton manufacturing enterprise's key production facility, and corrugated paper needs preheat the body paper in the in-process of production, and the preheating method of current all preheats in the jar, and the occupation space of preheating the jar is great, and is comparatively general to the utilization of steam heat, leads to the waste of steam heat easily.

Based on the above, the invention designs a self-adaptive adjustable tile thread base paper preheating process and a system thereof, so as to solve the above mentioned problems.

Disclosure of Invention

The invention aims to provide a self-adaptive adjustable tile thread base paper preheating process and a system thereof.

In order to achieve the purpose, the invention provides the following technical scheme: tile line body paper system of preheating with adjustable self-adaptation, the on-line screen storage device comprises a base, two sets of elastic telescopic rod of base top left side fixedly connected with, elastic telescopic rod top fixedly connected with arc hot plate, it has the cavity to open in the arc hot plate, be equipped with the temperature control subassembly in the cavity, arc hot plate front side is connected with the steam admission pipe, be equipped with first solenoid valve on the steam admission pipe, arc hot plate rear side is connected with the steam extraction pipe, be equipped with the second solenoid valve on the steam extraction pipe, base top right side is equipped with cornerite system.

Preferably, the elastic telescopic rod comprises an outer rod, the outer rod is fixedly connected with the top of the base, a first spring is fixedly connected to the bottom of the outer rod, the top end of the first spring is abutted to a connecting plate, an inner rod is fixedly connected to the top of the connecting plate, and the inner rod penetrates through the outer rod and is connected with the inner arc surface of the arc-shaped heating plate.

Based on above-mentioned technical characteristics, can guarantee through elasticity telescopic link that the arc hot plate hugs closely the body paper, guarantee the rate of tension of body paper, avoid appearing the fold, it is effectual to preheating of body paper simultaneously.

Preferably, the temperature control assembly comprises a heat insulation shell, the heat insulation shell is connected with the top wall in the cavity, a heat conduction cylinder penetrates through the bottom of the heat insulation shell, mercury is filled in the heat conduction cylinder, a piston is arranged in the heat conduction cylinder, an insulating rod is fixedly connected to the top of the piston, an insulating plate is fixedly connected to the top end of the insulating rod, a first electrical contact block is arranged on the insulating plate, the insulating plate is connected with the top wall in the heat insulation shell through a second spring, an insulating seat is arranged on the top wall in the heat insulation shell, a second electrical contact block corresponding to the first electrical contact block is arranged on the insulating seat, a third electrical contact block is arranged on the right side of the bottom of the insulating plate, and a fourth electrical contact block corresponding to the third electrical contact block is arranged on the right side in the heat insulation shell.

Based on the technical characteristics, the temperature of the steam in the cavity is detected and controlled through the temperature control assembly, and the heat of the steam is fully utilized.

Preferably, a storage battery, a first controller and a second controller are arranged in the heat insulation shell, the positive electrode of the storage battery is electrically connected with the first controller and the first electric contact block, and the negative electrode of the storage battery is electrically connected with the second electric contact block; the positive pole of the storage battery is electrically connected with the second controller and the third electric contact block, and the negative pole of the storage battery is electrically connected with the fourth electric contact block; the first controller controls the closing of the first electromagnetic valve and the second electromagnetic valve, and the second controller controls the opening of the first electromagnetic valve and the second electromagnetic valve.

Preferably, the wrap angle system comprises a detection unit, the detection unit detects a plurality of data, the detection unit is connected with a data transmission module, the data transmission module transmits the data, the data transmission module is connected with a processor, the processor processes the data, and the processor is in control connection with a wrap angle adjusting module.

Based on the technical characteristics, the base paper is subjected to corner wrapping through the corner wrapping system, and the corner wrapping effect on the base paper is good.

Preferably, the detection unit comprises a speed detection module, a paper detection module, a moisture detection module, an autoclaved detection module and a temperature detection module, wherein the speed detection module detects the speed of the base paper, the paper detection module detects the thickness and the weight of the base paper, the moisture detection module detects the moisture of the base paper, the autoclaved detection module detects the steam pressure, and the temperature detection module detects the temperature of the base paper.

Based on the technical characteristics, the detection unit detects a plurality of data of the base paper, and the wrap angle effect of the base paper is guaranteed.

The self-adaptive adjustable tile thread base paper preheating process comprises the preheating system and specifically comprises the following steps:

s1, when the preheating system is used, the preheating system is communicated with an external power supply, the base paper enters the wrap angle system by bypassing the arc-shaped heating plate, the first electromagnetic valve and the second electromagnetic valve are opened, steam is blown into the cavity, and the base paper is preheated;

s2, as the temperature in the cavity rises, the mercury is heated to expand, the mercury pushes the piston to move, the piston drives the insulation board to move through the insulation rod, the second spring is compressed, when the temperature in the cavity reaches a certain value, the first electric contact block is contacted with the second electric contact block, the first controller is electrified to start, the first controller controls the first electromagnetic valve and the second electromagnetic valve to close, steam blowing into the cavity is stopped, the full utilization of steam heat is ensured, as the steam heat is absorbed, the temperature in the cavity is gradually reduced, under the action of the second spring and pressure, the insulation board drives the third electric contact block to move to the fourth electric contact block, when the temperature in the cavity is reduced to a certain value, the third electric contact block is contacted with the fourth electric contact block, the second controller is electrified to start, the second controller controls the first electromagnetic valve and the second electromagnetic valve to open, blowing new steam into the chamber;

s3, the preheated base paper enters the wrap angle system, the speed of the base paper is detected by the speed detection module, the thickness and the weight of the base paper are detected by the paper detection module, the moisture of the base paper is detected by the moisture detection module, the steam pressure detection module detects the steam pressure, the temperature of the base paper is detected by the temperature detection module, the detection data is transmitted by the data transmission module, the processor processes the data, and the wrap angle adjustment module is in control connection with the processor for wrap angle adjustment.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the body paper is preheated through the arc-shaped heating plate, the arc-shaped heating plate can be ensured to be tightly attached to the body paper through the elastic telescopic rod, the tension degree of the body paper is ensured, wrinkles are avoided, meanwhile, the preheating effect on the body paper is good, the temperature of steam in the cavity is detected and controlled through the temperature control assembly, the heat of the steam is fully utilized, the wrap angle is realized through the wrap angle system, the wrap angle can be carried out according to the condition of the body paper, and the use is very convenient.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of a first perspective structure of the present invention;

FIG. 2 is a schematic view of a second perspective structure of the present invention;

FIG. 3 is a schematic view of the internal structure of the arc-shaped heating plate according to the present invention;

FIG. 4 is a schematic view of the structure of the elastic telescopic rod of the present invention;

FIG. 5 is a schematic view of a temperature control assembly according to the present invention;

FIG. 6 is a block diagram of a wrap angle system according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a self-adaptive adjustable tile thread base paper preheating system, comprising: the device comprises a base 1, two groups of elastic telescopic rods 2, an arc-shaped heating plate 5, a chamber 10, a temperature control assembly 9, a steam inlet pipe 3, a first electromagnetic valve 4, a steam exhaust pipe 6, a second electromagnetic valve 7 and a wrap angle system 8; preheat the body paper through arc hot plate 5, can guarantee through elastic telescopic rod 2 that arc hot plate 5 hugs closely the body paper, guarantee the rate of tension of body paper, avoid appearing the fold, it is effectual to preheating of body paper simultaneously, detect control through the temperature of temperature control subassembly 9 to steam in the cavity 10, guarantee the heat make full use of steam, realize the cornerite through cornerite system 8, can carry out the cornerite according to the condition of body paper.

Please refer to fig. 4, wherein the elastic telescopic rod 2 includes an outer rod 21, the outer rod 21 is fixedly connected with the top of the base 1, a first spring 22 is fixedly connected to the bottom of the outer rod 21, a connecting plate 23 is abutted to the top end of the first spring 22, an inner rod 24 is fixedly connected to the top of the connecting plate 23, the inner rod 24 penetrates through the outer rod 21 and is connected with the inner arc surface of the arc-shaped heating plate 5, under the action of the first spring 22, the arc-shaped heating plate 5 can be ensured to be tightly attached to the base paper, the tension of the base paper is ensured, wrinkles are avoided, and the preheating effect on the base paper is good.

Referring to fig. 5, the temperature control assembly 9 includes a heat insulation shell 91, the heat insulation shell 91 is connected to an inner top wall of the chamber 10, a heat conduction cylinder 92 penetrates through a bottom of the heat insulation shell 91, mercury 93 is filled in the heat conduction cylinder 92, a piston 94 is disposed in the heat conduction cylinder 92, an insulation rod 95 is fixedly connected to a top of the piston 94, an insulation plate 96 is fixedly connected to a top end of the insulation rod 95, a first electrical contact block 97 is disposed on the insulation plate 96, the insulation plate 96 is connected to the inner top wall of the heat insulation shell 91 through a second spring 910, an insulation seat 98 is disposed on the inner top wall of the heat insulation shell 91, a second electrical contact block 99 corresponding to the first electrical contact block 97 is disposed on the insulation seat 98, a storage battery 911, a first controller 912 and a second controller 915 are disposed in the heat insulation shell 91, a positive electrode of the storage battery 911 is electrically connected to the first controller 912 and the first electrical contact block 97, the negative electrode of the storage battery 911 is electrically connected with the second electric contact block 99, the first controller 912 controls the first electromagnetic valve 4 and the second electromagnetic valve 7 to be closed, the mercury 93 expands when heated along with the rise of the temperature in the chamber 10, the mercury 93 pushes the piston 94 to move, the piston 94 drives the insulating plate 96 to move through the insulating rod 95, the second spring 910 is compressed, when the temperature in the chamber 10 reaches a certain value, the first electric contact block 97 is in contact with the second electric contact block 99, the first controller 912 is electrified to be started, the first controller 912 controls the first electromagnetic valve 4 and the second electromagnetic valve 7 to be closed, steam is stopped to be blown into the chamber 10, and the full utilization of steam heat is ensured; the right side of the bottom of the insulating plate 96 is provided with a third electrical contact block 913, the right side in the insulating shell 91 is provided with a fourth electrical contact block 914 corresponding to the third electrical contact block 913, the positive electrode of the storage battery 911 is electrically connected with a second controller 915 and the third electrical contact block 913, the negative electrode of the storage battery 911 is electrically connected with the fourth electrical contact block 914, the second controller 915 controls the opening of the first electromagnetic valve 4 and the second electromagnetic valve 7, the temperature in the chamber 10 is gradually reduced along with the absorption of the steam heat, under the action of a second spring 910 and the pressure, the insulating plate 96 drives the third electrical contact block 913 to move towards the fourth electrical contact block 914, when the temperature in the chamber 10 is reduced to a certain value, the third electrical contact block 913 is in contact with the fourth electrical contact block 914, the second controller 915 is started by electrifying, the second controller 915 controls the first electromagnetic valve 4 and the second electromagnetic valve 7 to be opened, new steam is bubbled into the chamber 10.

Referring to fig. 6, the wrap angle system 8 includes a detection unit, the detection unit detects a plurality of data, the detection unit is connected to a data transmission module 86, the data transmission module 86 transmits the data, the data transmission module 86 is connected to a processor 87, the processor 87 processes the data, and the processor 87 is connected to a wrap angle adjustment module 88 in a control manner.

The detection unit comprises a speed detection module 81, a paper detection module 82, a moisture detection module 83, an autoclaved detection module 84 and a temperature detection module 86, wherein the speed detection module 81 detects the speed of the base paper, the paper detection module 82 detects the thickness and the weight of the base paper, the moisture detection module 83 detects the moisture of the base paper, the autoclaved detection module 84 detects the steam pressure, and the temperature detection module 86 detects the temperature of the base paper.

Example 2

The self-adaptive adjustable tile thread base paper preheating process comprises the preheating system and specifically comprises the following steps:

s1, when the preheating system is used, the preheating system is communicated with an external power supply, the base paper bypasses the arc-shaped heating plate 5 to enter the wrap angle system 8, the first electromagnetic valve 4 and the second electromagnetic valve 7 are opened, steam is blown into the cavity 10, and the base paper is preheated;

s2, as the temperature in the chamber 10 rises, the mercury 93 expands when heated, the mercury 93 pushes the piston 94 to move, the piston 94 drives the insulating plate 96 to move through the insulating rod 95, the second spring 910 is compressed, when the temperature in the chamber 10 reaches a certain value, the first electrical contact block 97 contacts with the second electrical contact block 99, the first controller 912 is electrified to start, the first controller 912 controls the first electromagnetic valve 4 and the second electromagnetic valve 7 to close, steam blowing into the chamber 10 is stopped, full utilization of steam heat is ensured, as the steam heat is absorbed, the temperature in the chamber 10 gradually decreases, under the action of the second spring 910 and the pressure, the insulating plate 96 drives the third electrical contact block 913 to move to the fourth electrical contact block 914, when the temperature in the chamber 10 decreases to a certain value, the third electrical contact block 913 contacts with the fourth electrical contact block 914, the second controller 915 is electrified to start, the second controller 915 controls the first electromagnetic valve 4 and the second electromagnetic valve 7 to be opened, and new steam is blown into the chamber 10;

s3, the preheated base paper enters the wrap angle system 8, the speed of the base paper is detected by the speed detection module 81, the thickness and weight of the base paper are detected by the paper detection module 82, the moisture of the base paper is detected by the moisture detection module 83, the steam pressure is detected by the steam pressure detection module 84, the temperature of the base paper is detected by the temperature detection module 86, the detection data is transmitted by the data transmission module 86, the processor 87 processes the data, and the wrap angle adjustment module 88 is in control connection with the processor 87 for wrap angle adjustment.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.