阅读说明：本技术 全棉型高端牛仔面料用纱的生产装置及工艺 (Production device and process of yarn for all-cotton high-end jean fabric ) 是由 高骅 于 2021-10-26 设计创作，主要内容包括：本发明公开了全棉型高端牛仔面料用纱的生产装置,包括箱体,所述箱体内壁开设有两个凹槽,两个所述凹槽内壁滑动连接有两个滑块,两个所述滑块相互靠近的侧壁共同固定连接有集棉框,两个所述滑块下端通过两个弹簧分别与两个滑块底部弹性连接；本发明还公开了全棉型高端牛仔面料用纱的生产工艺,包括如下步骤；S1、将压缩的原棉放置在集棉框内。本发明通过分散杆在转动时会与导电板侧壁贴合,进而在导电板和导线的作用下,可以将分散杆上的静电导出,从而增加对原棉的抓棉效果,同时在电机启动时,此时两个电磁板上会通电生磁,进而可以对原棉中存在的铁屑等金属物质吸附,避免铁屑等金属物质对分散杆造成磨损,影响其使用寿命。(The invention discloses a production device of all-cotton high-end yarn for denim fabric, which comprises a box body, wherein two grooves are formed in the inner wall of the box body, two sliding blocks are connected to the inner walls of the two grooves in a sliding manner, the side walls, close to each other, of the two sliding blocks are fixedly connected with a cotton collecting frame together, and the lower ends of the two sliding blocks are respectively and elastically connected with the bottoms of the two sliding blocks through two springs; the invention also discloses a production process of the yarn for the all-cotton high-end jean fabric, which comprises the following steps; s1, placing the compressed raw cotton in a cotton collecting frame. According to the invention, the dispersing rod can be attached to the side wall of the conductive plate when rotating, and further, under the action of the conductive plate and the conductive wire, static electricity on the dispersing rod can be led out, so that the cotton grabbing effect on raw cotton is increased, and meanwhile, when the motor is started, the two electromagnetic plates can be electrified and generate magnetism, so that metal substances such as scrap iron and the like in the raw cotton can be adsorbed, and the condition that the dispersing rod is abraded by the metal substances such as the scrap iron and the like to influence the service life of the dispersing rod is avoided.)

1. The production device of the yarn for the all-cotton high-end jean fabric comprises a box body (1) and is characterized in that two grooves (2) are formed in the inner wall of the box body (1), two sliding blocks (3) are connected to the inner wall of the two grooves (2) in a sliding manner, a cotton collecting frame (4) is fixedly connected to the side walls, close to each other, of the two sliding blocks (3) together, the lower ends of the two sliding blocks (3) are respectively and elastically connected with the bottoms of the two sliding blocks (3) through two springs (5), a plurality of rotating shafts (6) are rotatably connected to the upper portion of the inner wall of the box body (1), a plurality of dispersing rods (7) are respectively and fixedly connected to the side walls of the rotating shafts (6), a plurality of sliding grooves (8) are formed in the upper end of the box body (1), a plurality of conductive plates (9) are fixedly connected to the inner walls of the sliding grooves (8), and the side walls of the conductive plates (9) are connected with the ground through wires (10), the utility model discloses a cotton collection box, including box (1), motor (11) expansion end and one of them pivot (6) one end fixed connection, two electromagnetic plates (13) of box (1) top fixedly connected with, two electromagnetic plate (13) are connected with motor (11) coupling, be equipped with the adjustment mechanism who adjusts the height of collection cotton frame (4) in box (1).

2. The production device of the yarn for the all-cotton high-end denim fabric according to claim 1, wherein the side walls of the plurality of rotating shafts (6) penetrate through the side walls of the box body (1) and are fixedly connected with a plurality of gears (12), and two adjacent gears (12) are meshed with each other.

3. The production device of yarns for all-cotton high-end denim fabric according to claim 1, wherein the adjusting mechanism comprises a reciprocating screw rod (15) rotatably connected to the bottom of the box body (1), a threaded cylinder (14) is fixedly connected to the bottom of the cotton collecting frame (4), the side wall of the reciprocating screw rod (15) is in threaded connection with the inner wall of the threaded cylinder (14), and a first driving mechanism for driving the reciprocating screw rod (15) to rotate is arranged on the box body (1).

4. The production device of the yarn for the all-cotton high-end denim fabric, according to claim 3, wherein the first driving mechanism comprises a cross bar (16) rotatably connected below the inner wall of the box body (1), one end of the cross bar (16) far away from the box body (1) is fixedly connected with a first bevel gear (17), the side wall of the reciprocating screw rod (15) is fixedly connected with a second bevel gear (18) meshed with the first bevel gear (17), and the motor (11) is provided with a second driving mechanism for driving the cross bar (16) to rotate.

5. The production device of yarns for all-cotton high-end denim fabric according to claim 4, wherein the second driving mechanism comprises a one-way bearing (19), the side wall of the motor (11) is fixedly connected with the inner side wall of the one-way bearing (19), the outer side wall of the one-way bearing (19) is fixedly connected with a driving wheel (20), one end of the cross rod (16) far away from the first bevel gear (17) penetrates through the side wall of the box body (1) and is fixedly connected with a driven wheel (21), and the driving wheel (20) is connected with the driven wheel (21) through a synchronous belt (22).

6. The production device of claim 1 is used for producing the yarn for the all-cotton high-end jean fabric, and is characterized by comprising the following steps;

s1, placing the compressed raw cotton in a cotton collecting frame (4);

s2, driving the motor (11) to rotate reversely, and further driving the cotton collecting frame (4) to move upwards, so that the dispersing rod (7) is positioned in the cotton collecting frame (4);

s3, driving the motor (11) to rotate in the positive direction, and further rotating the dispersing rods (7) to grab the compressed raw cotton.

Technical Field

The invention relates to the technical field of yarn production, in particular to a production device and a production process of all-cotton high-end yarn for denim fabric.

Background

The all-cotton high-end jean fabric is one of the fabrics used for manufacturing jeans, has the highest cotton content, is soft and stiff in texture, rough, fine, smooth and different in texture, and has various elastic, tensile and plastic properties.

The cotton plucker is required to be used for plucking the raw cotton before the yarn is manufactured, the raw cotton processed by the cotton plucker has better opening quality, the raw cotton is favorably and fully mixed, favorable conditions can be created for opening and impurity removal of the opening and picking process, but the current cotton plucker generates static electricity when being used and rubbed with the raw cotton, so that the cotton plucking effect on the raw cotton is influenced, metal substances such as scrap iron and the like contained in the raw cotton cannot be removed, the cotton plucker is easy to wear, and the service life of the cotton plucker is shortened.

Based on the above, the invention provides a production device and a production process of all-cotton high-end yarn for denim fabric.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides a production device and a production process of all-cotton high-end yarn for denim fabric.

In order to achieve the purpose, the invention adopts the following technical scheme:

the production device of the yarn for the all-cotton high-end jean fabric comprises a box body, wherein two grooves are formed in the inner wall of the box body, two sliding blocks are connected to the inner wall of the grooves in a sliding manner, the side walls, close to each other, of the two sliding blocks are fixedly connected with a cotton collecting frame together, the lower ends of the two sliding blocks are respectively and elastically connected with the bottoms of the two sliding blocks through two springs, a plurality of rotating shafts are rotatably connected above the inner wall of the box body, a plurality of dispersing rods are respectively and fixedly connected with the side walls of the rotating shafts, a plurality of sliding grooves are formed in the upper end of the box body, the inner walls of the plurality of sliding grooves are respectively and fixedly connected with a current conducting plate, the side walls of the current conducting plates are connected with the ground through wires, the side walls of the box body are fixedly connected with a motor through a bracket, the movable end of the motor is fixedly connected with one end of one rotating shaft, two electromagnetic plates are fixedly connected with the top of the box body, and are coupled with the motor, and an adjusting mechanism for adjusting the height of the cotton collecting frame is arranged in the box body.

Preferably, a plurality of rotating shaft side walls penetrate through the side wall of the box body and are fixedly connected with a plurality of gears, and two adjacent gears are meshed with each other.

Preferably, the adjusting mechanism comprises a reciprocating screw rod rotatably connected to the bottom of the box body, a threaded cylinder is fixedly connected to the bottom of the cotton collecting frame, the side wall of the reciprocating screw rod is in threaded connection with the inner wall of the threaded cylinder, and a first driving mechanism for driving the reciprocating screw rod to rotate is arranged on the box body.

Preferably, the first driving mechanism comprises a cross rod rotatably connected below the inner wall of the box body, one end, far away from the box body, of the cross rod is fixedly connected with a first bevel gear, the side wall of the reciprocating lead screw is fixedly connected with a second bevel gear meshed with the first bevel gear, and a second driving mechanism for driving the cross rod to rotate is arranged on the motor.

Preferably, the second driving mechanism comprises a one-way bearing, the side wall of the motor is fixedly connected with the inner side wall of the one-way bearing, the outer side wall of the one-way bearing is fixedly connected with a driving wheel, one end, far away from the first bevel gear, of the cross rod penetrates through the side wall of the box body and is fixedly connected with a driven wheel, and the driving wheel is connected with the driven wheel through a synchronous belt.

The production process of the yarn for the all-cotton high-end jean fabric comprises the following steps;

s1, placing the compressed raw cotton in a cotton collecting frame;

s2, driving the motor to rotate reversely, and further driving the cotton collecting frame to move upwards, so that the dispersing rods are located in the cotton collecting frame;

s3, driving the motor to rotate in the positive direction, and further rotating the dispersing rods to grab the compressed raw cotton.

Compared with the prior art, the invention has the advantages that:

1: through setting up the current conducting plate, the wire, motor and electromagnetic plate, the dispersion pole can laminate with the current conducting plate lateral wall when rotating, and then under the effect of current conducting plate and wire, can derive the static on the dispersion pole, thereby increase the cotton effect of grabbing to the raw cotton, simultaneously when the motor starts, can the circular telegram on two electromagnetic plates this moment and produce magnetism, and then can adsorb metallic substance such as iron fillings that exist in the raw cotton, avoid metallic substance such as iron fillings to lead to the fact wearing and tearing to the dispersion pole, influence its life.

2: through setting up adjustment mechanism, first actuating mechanism and second actuating mechanism, when motor forward rotation, its outer lane rotation is not driven to the one-way bearing inner circle this moment, and when motor reverse rotation, the one-way bearing inner circle drove its outer lane rotation this moment to this rotates through same motor and comes to adjust the cotton collection frame height and grab the cotton to the raw cotton, the effectual use that has reduced power equipment.

Drawings

FIG. 1 is a schematic structural diagram of a device and a process for producing yarns for all-cotton high-end denim fabric according to the present invention;

FIG. 2 is a schematic side view of the apparatus and process for producing yarn for cotton-type high-end denim fabric according to the present invention;

FIG. 3 is a rear cross-sectional structural view of the device and process for producing yarns for cotton-type high-end denim fabric according to the present invention;

fig. 4 is an enlarged schematic view of the structure at a in fig. 1.

In the figure: the device comprises a box body 1, a groove 2, a sliding block 3, a cotton collecting frame 4, a spring 5, a rotating shaft 6, a dispersing rod 7, a sliding groove 8, a conductive plate 9, a conducting wire 10, a motor 11, a gear 12, an electromagnetic plate 13, a threaded cylinder 14, a reciprocating screw rod 15, a cross rod 16, a first bevel gear 17, a second bevel gear 18, a one-way bearing 19, a driving wheel 20, a driven wheel 21 and a synchronous belt 22.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, a device for producing yarns for all-cotton high-end jean fabric comprises a box body 1, two grooves 2 are formed in the inner wall of the box body 1, two sliding blocks 3 are slidably connected to the inner wall of the two grooves 2, the side walls of the two sliding blocks 3 close to each other are fixedly connected with a cotton collecting frame 4, the lower ends of the two sliding blocks 3 are respectively and elastically connected with the bottoms of the two sliding blocks 3 through two springs 5, a plurality of rotating shafts 6 are rotatably connected above the inner wall of the box body 1, a plurality of dispersing rods 7 are respectively and fixedly connected to the side walls of the rotating shafts 6, a plurality of sliding grooves 8 are formed in the upper end of the box body 1, the inner walls of the sliding grooves 8 are respectively and fixedly connected with a current-conducting plate 9, the side walls of the current-conducting plate 9 are connected with the ground through wires 10, a motor 11 is fixedly connected to the side walls of the box body 1 through a bracket, the movable end of the motor 11 is fixedly connected with one end of the rotating shaft 6, and two electromagnetic plates 13 are fixedly connected to the top of the box body 1, two electromagnetic plates 13 are coupled with a motor 11, and an adjusting mechanism for adjusting the height of the cotton collecting frame 4 is arranged in the box body 1.

Further, dispersion pole 7 can laminate with the 9 lateral walls of current conducting plate when rotating, and then under the effect of current conducting plate 9 and wire 10, can derive the static on the dispersion pole 7 to increase the cotton effect of grabbing to the raw cotton, when motor 11 starts simultaneously, can switch on magnetism on two electromagnetic plates 13 this moment, and then can adsorb the metallic substance such as iron fillings that exist in the raw cotton, avoid metallic substance such as iron fillings to lead to the fact wearing and tearing to dispersion pole 7, influence its life.

The side walls of the rotating shafts 6 penetrate through the side wall of the box body 1 and are fixedly connected with a plurality of gears 12, and two adjacent gears 12 are meshed with each other.

The adjusting mechanism comprises a reciprocating screw rod 15 rotatably connected to the bottom of the box body 1, a threaded cylinder 14 is fixedly connected to the bottom of the cotton collecting frame 4, the side wall of the reciprocating screw rod 15 is in threaded connection with the inner wall of the threaded cylinder 14, and a first driving mechanism for driving the reciprocating screw rod 15 to rotate is arranged on the box body 1.

Further, reciprocal lead screw 15 rotates and can drive screw section of thick bamboo 14 and reciprocate, when cotton frame 4 rebound makes dispersion rod 7 be located cotton frame 4, screw section of thick bamboo 14 moved to the top screw thread department by reciprocal lead screw 15 below screw thread department this moment, when cotton frame 4 need the rebound, this moment only need rotate reciprocal lead screw 15 once more can.

The first driving mechanism comprises a cross rod 16 which is rotatably connected below the inner wall of the box body 1, one end, far away from the box body 1, of the cross rod 16 is fixedly connected with a first bevel gear 17, a second bevel gear 18 meshed with the first bevel gear 17 is fixedly connected to the side wall of the reciprocating lead screw 15, and a second driving mechanism which drives the cross rod 16 to rotate is arranged on the motor 11.

The second actuating mechanism includes one-way bearing 19, and 11 lateral walls of motor and 19 inside walls fixed connection of one-way bearing, 19 outside walls fixed connection of one-way bearing have a action wheel 20, and the one end that first bevel gear 17 was kept away from to horizontal pole 16 runs through 1 lateral wall of box and fixedly connected with from driving wheel 21, and action wheel 20 passes through hold-in range 22 and is connected from driving wheel 21.

It should be noted that, when the motor 11 rotates in the forward direction, the inner ring of the one-way bearing 19 does not drive the outer ring thereof to rotate, and when the motor 11 rotates in the reverse direction, the inner ring of the one-way bearing 19 drives the outer ring thereof to rotate.

In the invention, raw cotton is placed in a cotton collecting frame 4, a driving motor 11 rotates in a reverse direction, an inner ring of a one-way bearing 19 drives an outer ring of the one-way bearing to rotate, a driving wheel 20 is driven to rotate, the driving wheel 20 drives a driven wheel 21 to rotate through a synchronous belt 22, so that a cross rod 16 is driven to rotate, a first bevel gear 17 fixedly connected to one end of the cross rod 16 drives a second bevel gear 18 meshed with the cross rod to rotate, a reciprocating screw 15 is driven to rotate, a thread cylinder 14 in threaded connection with the side wall of the reciprocating screw 15 drives the cotton collecting frame 4 to move upwards, a dispersing rod 7 is positioned in the cotton collecting frame 4, the thread cylinder 14 moves from the lowest thread of the reciprocating screw 15 to the uppermost thread, then the driving motor 11 rotates in a forward direction, the one-way bearing 19 does not drive the outer ring to rotate any more, the position of the cotton collecting frame 4 is kept stable, and one of rotating shafts 6 is driven to rotate by the rotation of the motor 11, further, the gear 12 fixedly connected with the rotating shaft 6 rotates, so as to drive the plurality of gears 12 to rotate, so that the plurality of rotating shafts 6 drive the plurality of dispersing rods 7 to rotate, and further the raw cotton in the cotton collecting frame 4 is grabbed;

the dispersing rod 7 can enter the sliding groove 8 to be attached to the side wall of the conductive plate 9 when rotating, and then static electricity on the dispersing rod 7 can be led out under the action of the conductive plate 9 and the conducting wire 10, so that the cotton grabbing effect on the raw cotton is improved, and meanwhile, when the motor 11 is started, the two electromagnetic plates 13 can be electrified to generate magnetism, so that metal substances such as scrap iron and the like existing in the raw cotton can be adsorbed, and the phenomenon that the dispersing rod 7 is abraded by the metal substances such as the scrap iron and the like to influence the service life of the dispersing rod is avoided;

after grabbing the cotton to the raw cotton, driving motor 11 antiport once more, and then reciprocal lead screw 15 rotates once more, and then threaded cylinder 14 drives collection cotton frame 4 and moves down, when dispersion pole 7 shifts out in collection cotton frame 4, threaded cylinder 14 was removed to its below screw thread department by reciprocal lead screw 15 top screw thread department this moment, can take out the raw cotton after grabbing the cotton in collection cotton frame 4 afterwards, cut off the power supply to motor 11 simultaneously, and then two electromagnetic plates 13 go up the demagnetization of cutting off the power supply, make electromagnetic plate 13 disappear to the suction of material such as metal, thereby be convenient for clear up the material such as metal on the electromagnetic plate 13.

The production process of the yarn for the all-cotton high-end jean fabric is characterized by comprising the following steps;

s1, placing the compressed raw cotton in a cotton collecting frame 4;

s2, driving the motor 11 to rotate reversely, and further driving the cotton collecting frame 4 to move upwards, so that the dispersing rod 7 is positioned in the cotton collecting frame 4;

s3, driving the motor 11 to rotate positively, and further rotating the dispersion rods 7 to grab the compressed raw cotton.

In the process, the height of the cotton collecting frame 4 is adjusted and the raw cotton is grabbed by rotating the same motor 11, so that the use of electric equipment is effectively reduced.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.