阅读说明：本技术 一种用于加工蒸汽加压混凝土板材防裂槽的切槽机 (A grooving machine for processing steam pressure concrete panel anticracking groove ) 是由 杜强 张磊 李明年 李亚平 潘晓明 于 2021-06-24 设计创作，主要内容包括：本发明公开了一种用于加工蒸汽加压混凝土板材防裂槽的切槽机,属于加工装置领域,用于混凝土板材加工,其包括底架行车,所述底架行车的一侧安装有与其相对运动的横移机架,横移机架上安装有主轴驱动装置,主轴驱动装置的输出端连接有旋转主轴,旋转主轴在其长度方向上分布有若干圆锯片。鉴于上述技术方案,其能够实现在成品板材出釜后连续高效的加工防裂槽,并且防裂槽切割质量可靠﹑无需人工干预﹑显著降低劳动强度而且节能减耗。(The invention discloses a grooving machine for processing a steam-pressurized concrete plate anti-cracking groove, which belongs to the field of processing devices and is used for processing concrete plates. In view of the technical scheme, the method can realize continuous and efficient processing of the anti-cracking groove after the finished plate is taken out of the kettle, and the anti-cracking groove has reliable cutting quality, does not need manual intervention, obviously reduces labor intensity, saves energy and reduces consumption.)

1. The utility model provides a grooving machine for processing steam pressure concrete panel anticracking groove, includes chassis driving (8), its characterized in that: the chassis driving mechanism is characterized in that a transverse moving rack (1) which moves relative to the chassis driving mechanism (8) is installed on one side of the chassis driving mechanism, a main shaft driving device (6) is installed on the transverse moving rack (1), the output end of the main shaft driving device (6) is connected with a rotating main shaft (3), and a plurality of circular saw blades (2) are distributed on the rotating main shaft (3) in the length direction of the rotating main shaft.

2. The grooving machine for processing steam pressure concrete plate crack preventing groove of claim 1, wherein: the chassis travelling crane is characterized in that a rack (9) is arranged on the chassis travelling crane (8), sliding rails (7) are arranged on the chassis travelling crane (8) on two sides of the rack (9), the sliding rails (7) are connected with sliding blocks on the transverse moving rack (1) in a sliding mode, and the rack (9) and a gear on the output end of the transverse moving driving device (12) on the transverse moving rack (1) are in meshed transmission.

3. The grooving machine for processing steam pressure concrete plate crack preventing groove of claim 1, wherein: the spindle driving device (6) is located on an adjusting frame body (14) of the transverse moving rack (1), the top end of the adjusting frame body (14) is connected with the spindle fine-tuning lead screw (5), and the spindle fine-tuning lead screw (5) is connected with the transverse moving rack (1) through a threaded structure.

4. The grooving machine for processing steam pressure concrete plate crack preventing groove of claim 1, wherein: and a roller (11) driven by a longitudinal movement driving device (10) is arranged below the underframe travelling crane (8).

5. The grooving machine for processing steam pressure concrete plate crack preventing groove of claim 1, wherein: the circular saw blade (2) is connected to the rotating main shaft (3) through a shaft sleeve with an internal thread and a fastener, and an external thread is processed on the outer surface of the rotating main shaft (3).

6. The grooving machine for processing steam pressure concrete plate crack preventing groove of claim 1, wherein: a water pump (13) is arranged on the underframe travelling crane (8), and the water pump (13) sends a water source into universal water pipes arranged around the circular saw blade (2) and the rotating main shaft (3) through pipelines.

Technical Field

The invention belongs to the field of concrete plate processing devices, and particularly relates to a grooving machine for processing a steam-pressurized concrete plate anti-cracking groove.

Background

The steam-pressurized concrete has the advantages of high strength-to-mass ratio, bearing capacity, heat preservation, fire prevention, mildew prevention and the like, and can effectively shorten the construction period by mainly using the application forms of the steam-pressurized concrete building blocks and the steam-pressurized concrete plates. Taking a steam pressurized concrete plate as an example, the plate has the functions of structural bearing, fire prevention and heat preservation, and is mainly used for bearing shear walls, floor slabs, roof slabs, peripheral wall panels of frame structures, inner partition walls and the like of civil low-rise houses.

When the steam-pressurized concrete plate is assembled in a building as a wall, an assembly gap exists between the plates, and the assembly gap can reach 2-5 mm due to the size deviation of the plates. The assembly gaps not only obviously affect the quality of the wall body and reduce the heat preservation and silencing effect of the building and the bearing performance of the structure, but also can be developed into bearing stress concentration points of the wall body after thermal expansion and cold contraction over the years, so that the potential safety hazard of the building is formed.

In order to solve the hidden danger of the building, in the building construction process, a rectangular anti-cracking groove is cut on the end face between the plates during the assembly of the plates, and then anti-cracking end-sealing glue is coated in the anti-cracking groove, so that the end cracking phenomenon of the plates is effectively avoided, and the problems of heat preservation and silence and reduced structural bearing capacity caused by gaps between the assemblies are well solved. However, in the building construction, the anti-cracking grooves are processed on the end faces of the plates, and operators need to hold the grooving machine to perform manual cutting, so that the labor efficiency is low, the labor intensity is high, the building construction cost and the time cost are increased, and the construction efficiency of buildings is reduced.

Disclosure of Invention

The invention aims to provide a grooving machine for processing a steam-pressurized concrete plate anti-cracking groove, which can continuously and efficiently process the anti-cracking groove after a finished plate is taken out of a kettle, is reliable in cutting quality of the anti-cracking groove, does not need manual intervention, remarkably reduces labor intensity, saves energy and reduces consumption.

In order to achieve the purpose, the invention is realized by the following technical scheme:

the grooving machine for processing the steam-pressurized concrete plate anti-cracking groove comprises an underframe travelling crane and is characterized in that: the chassis traveling crane is characterized in that a transverse moving rack which moves relative to the chassis traveling crane is installed on one side of the chassis traveling crane, a main shaft driving device is installed on the transverse moving rack, the output end of the main shaft driving device is connected with a rotating main shaft, and a plurality of circular saw blades are distributed on the rotating main shaft in the length direction of the rotating main shaft.

Further, the chassis travelling crane is provided with a rack, sliding rails are arranged on the chassis travelling crane on two sides of the rack, the sliding rails are connected with sliding blocks on the transverse moving rack in a sliding mode, and the rack is in meshing transmission with a gear at the output end of a transverse moving driving device on the transverse moving rack.

Furthermore, the spindle driving device is arranged on an adjusting frame body of the transverse moving rack, the top end of the adjusting frame body is connected with the spindle fine adjustment screw rod, and the spindle fine adjustment screw rod is connected with the transverse moving rack through a thread structure.

Furthermore, a roller driven by a longitudinal movement driving device is arranged below the underframe travelling crane.

Furthermore, the circular saw blade is connected to the rotating main shaft through the shaft sleeve with the internal thread and the fastening piece, and the external thread is processed on the outer surface of the rotating main shaft.

Further, the underframe travelling crane is provided with a water pump, and the water pump sends water source to the circular saw blade and the universal water pipe arranged around the rotating main shaft through pipelines.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention belongs to production line equipment of autoclaved aerated concrete plates, and relates to grooving after the whole finished plate is taken out of a kettle, which can ensure accurate grooving size, save energy, reduce consumption, save labor, labor and time, and avoid low efficiency, fussy and difficult-to-control grooving size error of manual grooving on a construction site.

2. The grooving machine is reasonable and reliable in structure, can perform grooving work automatically, continuously and efficiently, and does not need manual intervention.

3. The invention has the advantages of small integral dead weight, low power consumption, small operation inertia, accurate positioning and accurate groove size.

Drawings

FIG. 1 is a schematic view of a block of steam pressurized concrete slab of the present invention.

Fig. 2 is a front view of the present invention.

Fig. 3 is a view from direction a in fig. 2.

Fig. 4 is a schematic view of the slot of the present invention.

In the figure: 1. transversely moving the rack; 2. a circular saw blade; 3. rotating the main shaft; 4. discharging the autoclaved aerated concrete plate from the kettle; 5. a main shaft fine adjustment lead screw; 6. a spindle drive device; 7. a slide rail; 8. chassis traveling; 9. a rack; 10. a longitudinal movement driving device; 11. a roller; 12. a traverse driving device; 13. a water pump; 14. the frame body is adjusted.

I, steaming and pressing an aerated concrete plate finished product; II, an anti-cracking groove.

Detailed Description

The technical solution of the present invention will be further described and illustrated with reference to the following examples. It should be noted that the following paragraphs may refer to terms of orientation, including but not limited to "upper, lower, left, right, front, rear" and the like, which are all based on the visual orientation shown in the drawings corresponding to the specification, and should not be construed as limiting the scope or technical aspects of the present invention, but merely as facilitating better understanding of the technical aspects of the present invention by those skilled in the art.

In the description of the present specification, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Example 1

A grooving machine for processing steam-pressurized concrete plate anti-cracking grooves comprises an underframe travelling crane 8, wherein a roller body 11 driven by a longitudinal movement driving device 10 is arranged at the lower part of the underframe travelling crane 8, a rack 9 is arranged at the middle part of the underframe travelling crane 8, and the rack 9 is arranged in parallel with the horizontal plane; the chassis traveling crane 8 on the upper side and the lower side of the rack 9 is also provided with a slide rail 7, and the slide rail 7 is parallel to the horizontal plane. The sliding rail 7 is connected with the transverse moving rack 1 through a sliding block, a transverse moving driving device 12 is further arranged on the transverse moving rack 1, and a gear meshed with the rack 9 is connected to an output shaft of the transverse moving driving device 12. The transverse moving rack 1 is connected to the adjusting rack body 14 through a fastening bolt, a main shaft fine adjustment screw 5 in threaded connection with the transverse moving rack 1 is arranged at the top end of the transverse moving rack 1, and the bottom end of the main shaft fine adjustment screw 5 is connected with the top end of the adjusting rack body 14; one side of adjustment support body 14 is fixed with main shaft drive 6, and main shaft drive 6's output is connected with rotating spindle 3, and rotating spindle 3's surface processing has the external screw thread and has the internal thread of 2 central axis department axle sleeves of circular saw blade through external screw thread connection, and the axle sleeve of circular saw blade 2 passes through the fastener and connects on rotating spindle 3. The circular saw blades 2 are distributed in the longitudinal direction of the rotary spindle 3.

Example 2

The utility model provides a grooving machine for processing steam pressure concrete panel anticracking groove, wherein chassis driving 8 on still be provided with water pump 13, water pump 13 is used for passing through the pipeline with the water and carries to universal water pipe, universal water pipe is located around circular saw blade 2 and the rotating spindle 3. The structure and connection relationship of the rest parts are the same as those described in any of the foregoing embodiments, and are not described herein again to avoid the tedious text.

On the basis of the above embodiments, the present invention continues to describe the technical features and functions of the technical features in the present invention in detail to help those skilled in the art fully understand the technical solutions of the present invention and reproduce them.

As shown in fig. 1 to 4, the undercarriage row cart 8 of the present invention is used to fixedly support the traverse frame 1 or to move closer to or farther from the steam pressurized concrete slab in the longitudinal direction. Specifically, in the process of realizing the movement of the under-frame traveling crane 8 relative to the concrete slab, the invention adopts the roller 11 arranged on the bottom surface of the under-frame traveling crane 8, the roller 11 is driven by the longitudinal movement driving device 10, and the longitudinal movement driving device 10 is fixed on the under-frame traveling crane 8. In the present invention, the longitudinal movement driving device 10 can use a motor as a driving source, and is equipped with a braking system and a variable frequency speed regulating unit to realize accurate positioning.

In the invention, a slide rail 7 and a rack 9 are fixed on one side of the underframe travelling crane 8 close to the concrete plate, the slide rail 7 and the rack 9 are arranged in parallel, and the rack 9 is positioned between the adjacent slide rails 7. The rack 9 is used for being meshed with a gear at the output shaft end of a subsequent transverse moving driving device 12 to realize the movement of the transverse moving rack 1 relative to the chassis travelling crane 8, and the slide rail 7 is used for being matched with a slide block on the transverse moving rack 1 to realize the stable movement of the transverse moving rack 1 relative to the chassis travelling crane 8. In the present invention, the traverse driving device 12 may be equipped with a variable frequency speed control unit to cope with the cutting of slots of different widths, for example, slots wider than the saw blade need to be fed back and forth to complete the cutting, the amount of return cutting is small, and the feeding speed is high.

An adjusting frame body 14 driven by a main shaft fine adjustment screw 5 can be arranged on the transverse moving rack 1, the top end of the adjusting frame body 14 is connected to the bottom end of the main shaft fine adjustment screw 5, and the main shaft fine adjustment screw 5 can rotate around the connecting position with the adjusting frame body 14. The main shaft fine adjustment screw rod 5 is connected to the top end of the transverse moving rack 1 through a threaded structure, fine adjustment of the adjustment rack body 14 can be achieved in the rotating process of the main shaft fine adjustment screw rod 5, an adjusting hole is machined in the adjustment rack body 14, and the adjustment rack body is connected with the chassis traveling crane 8 through the adjusting hole and a fastener after adjustment is finished.

The top end of the adjusting frame body 14 is connected with and fixed with a main shaft driving device 6 through a frame body, the main shaft driving device 6 can select a motor as a driving unit and can be provided with a variable frequency speed regulating unit so as to meet the requirements of cutting plates with different physical characteristics. The different physical properties of the sheet material in the invention refer to the difference of the material and the ingredient ratio of the sheet material. The output end of the main shaft driving device 6 is connected with a rotating main shaft 3, and the outer surface of the rotating main shaft 3 is processed with external threads. Rotating spindle 3 has the internal thread of 2 the central axes of circular saw blade through the external screw thread connection, and above-mentioned structure can realize that the long distance of circular saw blade 2 on rotating spindle 3 is adjusted or the short distance is adjusted to the convenient panel to different thickness carries out the grooving operation, and the accessible fastener after mediating, like screw or bolt etc. realizes fixing between circular saw blade 2 and the rotating spindle 3.

Two groups of universal water spraying pipes can be arranged around the circular saw blade 2 and the rotating main shaft 3, one group of universal water spraying pipes is used for ensuring better dust removal and saw blade cooling during grooving operation, and the other group of universal water spraying pipes is used for spraying dirty slurry on the surfaces of excess materials and plates in the cleaning tank. Meanwhile, the rotating main shaft 3 is treated by adopting an anti-rust and chromium plating process, so that the surface abrasion of the rotating main shaft 3 and the difficulty in saw blade adjustment after rusting are prevented.

When the circular saw blade 2 is used, the position of the circular saw blade 2 on the rotating main shaft 3 needs to be adjusted according to the thickness of the autoclaved aerated concrete plate 4 discharged from the autoclave, and whether the width of the anti-cracking groove to be cut is larger than the thickness of the circular saw blade 2 is determined. If the size is larger than the required size, the groove is cut twice, and the spindle fine adjustment screw rod 5 is adjusted according to the size requirement before the second cutting so as to cut the required groove width size.

Firstly, the whole autoclaved aerated concrete plate after being taken out of the kettle is transported to a specified cutting position, and then the longitudinal movement driving device 10 is started to drive the roller 11 to rotate until the whole structure of the invention is moved to the cutting position from the initial position and then is stopped. Of course, if the undercarriage row 8 in the present invention is stationary, the above-mentioned movement is not necessary.

Then the water pump 13 and the main shaft driving device 6 are started simultaneously to drive the rotary main shaft 3 and the circular saw blade 2 to rotate at high speed, and then the transverse moving driving device 12 is started to drive the rotary main shaft 3 and the circular saw blade 2 to integrally and transversely move to feed the grooving until the cutting is finished. In the above paragraph, whether or not to traverse the reciprocating cuts is determined according to the requirement of the groove width. Thereafter, the traverse driving means 12 is stopped, then the water pump 13 and the spindle driving means 6 are simultaneously stopped, and finally the traverse driving means 10 is reversely started until the present invention is advanced from the cutting position to the initial position.

After the action process is finished, grooving on the single end face of the autoclaved aerated concrete plate 4 after the plate is taken out of the kettle. And after the autoclaved aerated concrete plate 4 discharged from the kettle is integrally rotated by 180 degrees, repeating the action processes until all the action processes are finished.

Finally, although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description of the present description is for clarity reasons only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can be appropriately combined to form other embodiments that can be understood by those skilled in the art.