阅读说明：本技术 轧机辊环自动拆辊工具及辊环拆除方法 (Automatic roller ring dismounting tool and method for rolling mill roller ring ) 是由 赵鼎 王良 褚玉哲 谢永强 李先锋 陈述 柴玮 于 2021-11-08 设计创作，主要内容包括：轧机辊环自动拆辊工具及辊环拆除方法。本发明包括：筒体(1),所述的筒体(1)与支杆组件(3)与过滑轨滑块组合(5)连接；液压拆辊工具(4),所述的液压拆辊工具(4)安装在所述的筒体(1)内部,所述的液压拆辊工具(4)与锥套(7)卡边卡在一起；一组夹紧机构(2),所述的夹紧机构(2)固定在筒体(1)下端,用于夹紧辊环(6)。本发明主要用于轧机辊环组件锥套/辊环的自动化拆卸,可与机械臂组合实现拆辊流程自动化,结构简单可靠,缩短作业流程,降低作业人员劳动强度。(An automatic roll dismounting tool for a roll collar of a rolling mill and a roll collar dismounting method. The invention comprises the following steps: the cylinder body (1), the support rod component (3) and the sliding block combination (5) are connected; the hydraulic roller detaching tool (4) is installed inside the barrel (1), and the hydraulic roller detaching tool (4) is clamped with the clamping edge of the taper sleeve (7); and the clamping mechanisms (2) are fixed at the lower end of the cylinder body (1) and are used for clamping the roller rings (6). The automatic roller dismounting device is mainly used for automatic dismounting of the taper sleeve/the roll collar of the roll collar assembly of the rolling mill, can be combined with a mechanical arm to realize automatic roller dismounting process, has a simple and reliable structure, shortens the operation process, and reduces the labor intensity of operators.)

1. An automatic roller instrument of tearing open of rolling mill collars which characterized in that includes:

the cylinder body (1) is connected with the support rod assembly (3) through a slide rail and slide block combination (5);

the hydraulic roller detaching tool (4) is installed inside the barrel (1), and the hydraulic roller detaching tool (4) is clamped with the clamping edge of the taper sleeve (7);

and the clamping mechanisms (2) are fixed at the lower end of the cylinder body (1) and are used for clamping the roller rings (6).

2. The automatic roll removing tool for the roll collars of the rolling mills as claimed in claim 1, wherein the clamping mechanism (2) comprises a supporting table (2-4), the supporting table (2-4) and the cylinder body (1) are of an integral structure, a hydraulic cylinder (2-1) is mounted at the upper part of the supporting table (2-4), a hydraulic rod of the hydraulic cylinder (2-1) is connected with one end of a fixed block (2-5), the other end of the fixed block (2-5) is provided with a clamping plate (2-3), the clamping plate (2-3) is mounted at the bottom of the supporting table (2-4) through a sliding block (2-2), and the clamping plate (2-3) is used for clamping and fixing the roll collars.

3. The automatic roll removing tool for the roll collars of rolling mills as claimed in claim 1, wherein the upper end of the cylinder body (1) is hollow, and a hydraulic pipeline installation space is reserved.

4. The automatic roll removal tool for roll collars of rolling mills according to claim 1, characterized in that the strut assembly (3) is connected to a mechanical arm.

5. The automatic roll removing tool for the roll collars of rolling mills as claimed in claim 1, characterized in that the hydraulic roll removing tool (4) is fixed with the cylinder (1) by screws.

6. A roll collar removing method using the automatic roll collar removing tool for the rolling mill of any one of claims 1 to 5, characterized in that the hydraulic roll collar removing tool (4) is fixedly connected with the cylinder body (1), the mechanical arm places the automatic roll collar removing tool on the taper sleeve (7), and the mechanical arm rotates the automatic roll collar removing tool by a certain angle to clamp the clamping edges of the hydraulic roll collar removing tool (4) and the taper sleeve (7) together;

the center of the hydraulic roller detaching tool (4) is propped against the main shaft of the rolling mill, a hydraulic system pressurizes to pull out the taper sleeve (7), and after the taper sleeve (7) is pulled out for a certain distance, the taper sleeve (7) is not closely matched with the main shaft of the rolling mill and the roller ring (6) any more;

the taper sleeve (7) has larger impact at the moment of being pulled out, the support rod assembly (3) is movably connected with the sliding block at the cylinder body (1) and can absorb the impact generated by the sliding block, and the support rod assembly (3) is fixed and does not influence a mechanical arm and other mechanisms;

the roll collar is clamped by the clamping mechanism (2), and the roll collar (6), the taper sleeve (7) and the automatic roll dismounting tool are moved away by the mechanical arm, so that the whole roll dismounting process is completed.

Technical Field

The invention relates to an automatic roll dismounting tool and a roll dismounting method for a roll collar of a rolling mill.

Background

The collar assembly is mounted on the mill spindle for extruding the wire/rod to the desired profile dimensions. The precision of the roll collar is related to the product quality, so the roll collar needs to be replaced in time due to the abrasion of the roll collar after rolling for a certain time (the replacement frequency of the roll collar is related to the excessive steel quantity). The roller ring assembly is mainly divided into a protective cap, a taper sleeve and a roller ring body. The taper sleeve is positioned between the main shaft of the rolling mill and the roller collar, the roller collar is tensioned and fixed by matching with the conical surface of the main shaft of the rolling mill, and the outer end of the taper sleeve is provided with a nut which is in threaded connection with the main shaft. The protective cap is installed outside the taper sleeve and is fixedly connected with the inner thread of the main shaft through a screw rod.

At present, the roller ring is disassembled manually by a special roller disassembling tool. The roller removing tool uses hydraulic pressure to pull out the taper sleeve through pressure. After the roller ring protective cap is detached, manually placing a roller detaching tool on the roller ring and the taper sleeve and fixing the roller detaching tool, and starting the roller detaching tool to pressurize to pull out the taper sleeve. The roll collar needs frequent replacement and maintenance, and the prior manual disassembly of the roll collar has the conditions of repeated labor, high labor intensity, long replacement time, low efficiency, high temperature of working environment, easy occurrence of danger and the like.

Disclosure of Invention

The invention aims to provide an automatic roll dismounting tool and a roll dismounting method for a roll collar of a rolling mill, which can be combined with a mechanical arm to realize roll dismounting process automation and have simple and reliable structure.

The above purpose is realized by the following technical scheme:

an automatic roll removal tool for a rolling mill roll collar, comprising:

the cylinder body is combined and connected with the support rod assembly through a slide rail and a slide block;

the hydraulic roller detaching tool is arranged in the cylinder body and is clamped with the taper sleeve clamping edge;

and the clamping mechanism is fixed at the lower end of the cylinder and is used for clamping the roller ring.

The automatic roller instrument of tearing open of rolling mill collars, clamping mechanism include a supporting bench, a supporting bench with the barrel structure as an organic whole a supporting bench upper portion install the pneumatic cylinder, the hydraulic stem and the fixed block one end of pneumatic cylinder be connected, the other end of fixed block clamp plate has, the clamp plate pass through the slider and install the supporting bench bottom, the clamp plate be used for pressing from both sides tight fixed collar.

The automatic roller removing tool for the rolling mill roll collar is characterized in that the upper end of the cylinder body is hollow, and a hydraulic pipeline installation space is reserved.

The automatic roller instrument of tearing open of rolling mill collars, branch subassembly be connected with the arm.

The automatic roller removing tool for the rolling mill roll collar is characterized in that the hydraulic roller removing tool and the cylinder body are fixed through screws.

A roll collar removing method using the automatic roll collar removing tool for the rolling mill of any one of claims 1 to 5, wherein the hydraulic roll collar removing tool is fixedly connected with a cylinder body, the mechanical arm is used for placing the automatic roll collar removing tool on a taper sleeve, and the mechanical arm is used for rotating the automatic roll collar removing tool by a certain angle so that the hydraulic roll collar removing tool and a clamping edge of the taper sleeve are clamped together;

the center of the hydraulic roller detaching tool props against the main shaft of the rolling mill, a hydraulic system pressurizes to pull out the taper sleeve outwards, and after the taper sleeve is pulled out for a certain distance, the taper sleeve is not closely matched with the main shaft of the rolling mill and the roller ring any more;

the taper sleeve has larger impact at the moment of being pulled out, the support rod assembly is movably connected with the sliding block at the cylinder body and can absorb the impact generated by the support rod assembly, and the support rod assembly is fixed and cannot influence a mechanical arm and other mechanisms;

the roll collar is clamped by the clamping mechanism, and the roll collar, the taper sleeve and the automatic roll dismounting tool are moved away by the mechanical arm, so that the whole roll dismounting process is completed.

The invention has the beneficial effects that:

the invention is matched with the mechanical arm for use and is installed in a butt joint way with the mechanical arm. The roll collar is automatically disassembled without manual participation; the working efficiency is improved; the labor load of workers is reduced; the operation safety is improved; the cylinder body is connected with the support rod assembly through a sliding rail and a sliding block, so that the mechanical arm and the like are not affected; the clamping mechanism can integrally dismount the roll collar, so that the operation flow is shortened.

Description of the drawings:

FIG. 1 is a schematic structural diagram of the present invention.

The specific implementation mode is as follows:

in order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

The invention provides an automatic roll dismounting tool for a roll collar of a rolling mill, which is simple and reliable in structure, can be combined with a mechanical arm to realize roll dismounting process automation by utilizing the existing roll dismounting tool to add a cylinder body and clamping mechanisms. Mainly comprises a cylinder body 1, a clamping mechanism 2, a supporting rod component 3, a hydraulic roller dismounting tool 4 and a sliding rail sliding block 5.

The hydraulic roller dismounting tool is mainly characterized in that the hydraulic roller dismounting tool 4 and the cylinder body 1 are fixed by screws; the clamping mechanism is fixed at the lower end of the cylinder body 1 and used for clamping the roller ring, and consists of a hydraulic cylinder, a clamping plate and a sliding rail sliding block; the supporting rod component 3 is connected with the cylinder 1 through a sliding rail and a sliding block; the supporting rod assembly 3 can be connected with a mechanical arm; the upper end of the cylinder body 1 is hollow, and a hydraulic pipeline installation space is reserved.

The clamping mechanism 2 comprises a supporting table 2-4, the supporting table 2-4 and the barrel 1 are of an integral structure, a hydraulic cylinder 2-1 is mounted on the upper portion of the supporting table 2-4, a hydraulic rod of the hydraulic cylinder 2-1 is connected with one end of a fixing block 2-5, a clamping plate 2-3 is arranged at the other end of the fixing block 2-5, the clamping plate 2-3 is mounted at the bottom of the supporting table 2-4 through a sliding block 2-2, and the clamping plate 2-3 is used for clamping and fixing a roller ring.

When the clamping mechanism needs to lock the taper sleeve 6, the clamping plate moves according to the sliding block, the hydraulic rod moves, and the roll collar 6 is loosened and clamped.

The working principle is as follows:

roller instrument 4 and barrel 1 fixed connection are torn open to hydraulic pressure, and the arm will tear the roller instrument open automatically and arrange the roller ring awl in and sheathe in, and the arm will tear the roller instrument open automatically and rotate certain angle, makes roller instrument 4 and the card limit card of taper sleeve card together torn open to hydraulic pressure. The center of the hydraulic roller detaching tool props against a main shaft of the rolling mill, and a hydraulic system pressurizes to pull out the taper sleeve. After the taper sleeve is pulled out for a certain distance, the taper sleeve is not closely matched with the main shaft of the rolling mill and the roll collar. The taper sleeve is pulled out and has great impact in the twinkling of an eye, and branch subassembly 3 and 1 slider swing joint of barrel can absorb it and strike, and the branch subassembly is fixed motionless, can not exert an influence to other mechanisms such as arm. The roll collar is clamped by the clamping mechanism 2, and the roll collar, the taper sleeve and the automatic roll dismounting tool are moved away by the mechanical arm, so that the whole roll dismounting process is completed.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.