阅读说明：本技术 一种分体式高温真空织品定型蒸箱 (Split type high temperature vacuum fabric design steam ager ) 是由 张丛荣 于 2020-12-31 设计创作，主要内容包括：本发明属于定型蒸箱技术领域,公开了一种分体式高温真空织品定型蒸箱。该分体式高温真空织品定型蒸箱,包括底座、蒸汽发生器和箱体,所述箱体正面开口铰接有密封箱门,箱体内底壁固定安装有抽真空装置,抽真空装置排气端贯穿箱体底壁至箱体外部,所述蒸汽发生器和箱体均固定安装在底座上表面。该分体式高温真空织品定型蒸箱,通过内桶和隔板的设计,可同时进行织品的干热定型和湿热定型,适用于织品的连续加工,同样产量相比于传统的蒸箱定型方式的切换能够节省一半的时间,并且利用循环机构的设置,能够在干热和湿热切换是转换隔板两侧蒸汽,大大的提高了蒸汽的利用率,减少浪费,降低设备运行成本,解决了背景技术中提出的问题。(The invention belongs to the technical field of shaping steam boxes and discloses a split type high-temperature vacuum fabric shaping steam box. This split type high temperature vacuum fabric design steam ager, including base, steam generator and box, box openly open-ended articulates there is sealed chamber door, and diapire fixed mounting has evacuating device in the box, and evacuating device exhaust end runs through box diapire to the box outside, the equal fixed mounting of steam generator and box is on the base upper surface. This split type high temperature vacuum fabric design steam ager, through the design of interior bucket and baffle, can carry out the dry heat design and the damp heat design of fabric simultaneously, be applicable to the continuous processing of fabric, same output is compared and can be saved half the time in the switching of traditional steam ager design mode, and utilize the setting of circulation mechanism, can be conversion baffle both sides steam in dry heat and damp heat switching, great improvement the utilization ratio of steam, reduce extravagantly, reduce equipment running cost, the problem of proposing in the background art has been solved.)

1. The utility model provides a split type high temperature vacuum fabric design steam ager, includes base (1), steam generator (2) and box (3), box (3) openly open-ended articulates there is sealed chamber door (4), and bottom wall fixed mounting has evacuating device (5) in box (3), and evacuating device (5) exhaust end runs through box (3) diapire to box (3) outside, its characterized in that: the steam generator (2) and the box body (3) are both fixedly arranged on the upper surface of the base (1), and the steam generator (2) is positioned on the rear side of the box body (3);

an inner barrel (6) is arranged in the box body (3), the outer wall of the inner barrel (6) is fixedly connected with the inner wall of the box body (3) through a connecting rod (7), a partition plate (10) is fixedly connected with the inner wall of the inner barrel (6) to divide the inner barrel (6) into a left independent space and a right independent space, two sealing barrel doors (11) are hinged to the front surface of the partition plate (10) for sealing the two independent spaces, the air outlet end of the steam generator (2) is respectively and fixedly communicated with an air supply pipe (13) and a circulating pipe (14) through a three-way pipe I (12), the air outlet end of the air supply pipe (13) is fixedly communicated with two steam outlet pipes (16) through a three-way pipe II (15), the steam outlet ends of the two steam outlet pipes (16) sequentially penetrate through the box body (3) and the inner barrel (6) and are communicated with the inner barrel (6), electromagnetic valves I (17) are arranged on the two steam outlet pipes (16), the bottoms of the left side wall, an air inlet end of the vacuumizing device (5) is fixedly communicated with two electromagnetic valves II (20) through a three-way pipe III (19), the two electromagnetic valves II (20) are fixedly communicated with the rear wall of the inner barrel (6) through air exhaust pipes (21), the two air exhaust pipes (21) are respectively positioned on the left side and the right side of the partition plate (10), heat exchange pipes (22) are respectively installed on the left side and the right side of the partition plate (10), inlets and outlets of the two heat exchange pipes (22) penetrate through the inner barrel (6) and the box body (3) to the rear side of the box body (3), inlets of the two heat exchange pipes (22) are communicated with an air outlet end of the circulating pipe (14) through a three-way pipe IV (23), the electromagnetic valves III (24) are installed at inlets of the two heat exchange pipes (22), air guide mechanisms (8) are respectively arranged on the left side and the right side of the.

2. The split high-temperature vacuum fabric setting steam box according to claim 1, characterized in that: the air guide mechanism (8) comprises a fan cover (81), air guide openings (82), air deflectors (83) and air inlets (84), the fan cover (81) is fixedly connected to the side wall of the partition plate (10), the heat exchange tubes (22) are located in the fan cover (81), ten air guide openings (82) are formed in the side wall, away from the partition plate (10), of the fan cover (81) from top to bottom at equal intervals, the air deflectors (83) are fixedly connected to the upper sides of the inner wall of the fan cover (81) and located at each air guide opening (82), and the air inlets (84) are formed in the bottom wall of the fan cover (81).

3. The split high-temperature vacuum fabric setting steam box according to claim 2, characterized in that: the air guide plate (83) inclines towards the air guide opening (82) on the lower side of the air guide plate, and the included angle between the air guide plate (83) and the inner wall of the fan cover (81) is sixty degrees.

4. The split high-temperature vacuum fabric setting steam box according to claim 3, characterized in that: the number of the air guide plates (83) is the same as that of the air guide openings (82), the lengths of the ten air guide plates (83) are sequentially reduced from top to bottom, the length of the air guide plate (83) at the uppermost position is ten centimeters, and the length difference between the adjacent air guide plates (83) is five millimeters.

5. The split high-temperature vacuum fabric setting steam box according to claim 4, characterized in that: circulation mechanism (9) include two vacuum pumps (91), support (92), circulating fan (93) and ventilation hole (94), the equal fixed mounting in downside that baffle (10) the left and right sides just was located and places board (18) has vacuum pump (91), the inlet end of two vacuum pumps (91) all runs through baffle (10) and baffle (10) opposite side intercommunication, interior bucket (6) diapire just is located baffle (10) both sides and all has circulating fan (93) through support (92) fixed mounting, place the position that corresponds circulating fan (93) on board (18) and seted up ventilation hole (94) that three equidistance was arranged, ventilation hole (94) extend around, and directional air intake (84) have been seted up on the top of ventilation pipe (94).

6. The split high-temperature vacuum fabric setting steam box according to claim 5, characterized in that: place one side of keeping away from baffle (10) on board (18) and offer water catch bowl (25) that extend around, the lower fixed surface of baffle (10) is connected with liquid storage tube (26), and liquid storage tube (26) and water catch bowl (25) intercommunication, and the bottom of liquid storage tube (26) runs through interior bucket (6) and box (3) to box (3) downside and fixed mounting has ooff valve (27) in proper order.

Technical Field

The invention relates to the technical field of shaping steam boxes, in particular to a split type high-temperature vacuum fabric shaping steam box.

Background

The shaping steam box is used for carrying out vacuum heat setting on continuous silk threads with weaving conditions after combination and twisting, namely, the humidity is increased under the conditions of multiple times of vacuum and a certain temperature range, the shrinkage rate of the yarns is reduced, the hand feeling and the glossiness of finished products are improved, the tension and the strength of the yarns are improved, the coloring effect is improved, the production efficiency is improved, the comprehensive quality of the products is improved, and meanwhile, static electricity and unbalanced stress of each part are eliminated, so that the shaped silk threads are not twisted, shrunk, bent, smooth and flat.

The existing shaping steam box adopts an integrated design, a large amount of time is consumed for switching between dry heat shaping and wet heat shaping, and the utilization efficiency of steam is low.

Disclosure of Invention

The invention aims to provide the split type high-temperature vacuum fabric shaping steam box which can conveniently switch dry-heat and wet-heat shaping modes, is short in mode switching time consumption and high in steam utilization rate, and is beneficial to continuous processing of fabrics.

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a split type high temperature vacuum fabric design steam ager, includes base, steam generator and box, the openly opening of box articulates there is sealed chamber door, and diapire fixed mounting has evacuating device in the box, and evacuating device exhaust end runs through box diapire to the box outside, the equal fixed mounting of steam generator and box is on the base upper surface, and steam generator is located the rear side of box.

An inner barrel is arranged in the box body, the outer wall of the inner barrel is fixedly connected with the inner wall of the box body through a connecting rod, a partition plate is fixedly connected with the inner wall of the inner barrel to divide the inner barrel into a left independent space and a right independent space, two sealed barrel doors are hinged to the front side of the partition plate for sealing the two independent spaces, the air outlet end of the steam generator is respectively and fixedly communicated with an air supply pipe and a circulating pipe through a three-way pipe, the air outlet end of the air supply pipe is fixedly communicated with two steam outlet pipes through a two-way pipe, the steam outlet ends of the two steam outlet pipes sequentially penetrate through the box body and the inner barrel and are communicated with the inner barrel, the two steam outlet pipes are respectively provided with a first electromagnetic valve, the bottoms of the left side wall and the right side wall of the partition plate are respectively and fixedly connected with the inner wall of the box body through a placing plate, the air inlet end of the, the heat exchange tubes are installed on the left side and the right side of the partition board, the inlets and the outlets of the two heat exchange tubes penetrate through the inner barrel and the box body to the rear side of the box body, the inlets of the two heat exchange tubes are communicated with the air outlet end of the circulating tube through a three-way tube four, the inlets of the two heat exchange tubes are provided with a solenoid valve three, air guide mechanisms are arranged on the left side and the right side of the partition board, and circulating mechanisms are arranged.

Preferably, the air guide mechanism comprises a fan cover, air guide openings, air guide plates and air inlets, the fan cover is fixedly connected to the side wall of the partition plate, the heat exchange tubes are located in the fan cover, ten air guide openings are formed in the side wall, away from the partition plate, of the fan cover from top to bottom at equal intervals, the air guide plates are fixedly connected to the inner wall of the fan cover and located on the upper sides of the air guide openings, and the air inlets are formed in the bottom wall of the fan cover.

Preferably, the air deflector is inclined towards the air guiding opening at the lower side of the air deflector, and an included angle between the air deflector and the inner wall of the fan housing is sixty degrees.

Preferably, the number of the air deflectors is the same as that of the air guide ports, the lengths of the ten air deflectors are gradually decreased from top to bottom, the length of the air deflector at the uppermost position is ten centimeters, and the length difference between the adjacent air deflectors is five millimeters.

Preferably, the circulation mechanism includes two vacuum pumps, support, circulating fan and ventilation hole, and the equal fixed mounting in downside that the board was placed in the left and right sides of baffle and being located has the vacuum pump, and the inlet end of two vacuum pumps all runs through baffle and baffle opposite side intercommunication, and interior barrel head wall just lies in the baffle both sides and all has circulating fan through support fixed mounting, places the ventilation hole that three equidistance was arranged in the position that corresponds circulating fan on the board, extends around the ventilation hole, and directional air intake has been seted up on the top of ventilation pipe.

Preferably, place the water catch bowl that extends around one side of keeping away from the baffle on the board, the lower fixed surface of baffle is connected with the liquid storage pipe, and liquid storage pipe and water catch bowl intercommunication, the bottom of liquid storage pipe runs through interior bucket and box to box downside and fixed mounting in proper order has the ooff valve.

By adopting the technical scheme, the invention has the beneficial effects that:

1. this split type high temperature vacuum fabric design steam ager, through the design of interior bucket and baffle, can carry out the dry heat design and the damp heat design of fabric simultaneously, be applicable to the continuous processing of fabric, same output is compared and can be saved half the time in the switching of traditional steam ager design mode, and utilize the setting of circulation mechanism, can be conversion baffle both sides steam in dry heat and damp heat switching, great improvement the utilization ratio of steam, reduce extravagantly, reduce equipment running cost, the problem of proposing in the background art has been solved.

2. This split type high temperature vacuum fabric design steam ager, through the design of wind-guiding mechanism, utilizes circulating fan to realize the inner loop, and steam lets in the heat-exchanger tube during dry heat mode and provides the heat, and circulating fan bloies, utilizes the design of aviation baffle and wind-guiding mouth can be for hot-blast direction, directly blows the fabric of placing on the board, ensures that the fabric can obtain abundant even heating.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;

FIG. 3 is an enlarged view taken at A of FIG. 2 in accordance with the present invention;

FIG. 4 is a cross-sectional view B-B of FIG. 1 according to the present invention.

In the figure: the device comprises a base 1, a steam generator 2, a box 3, a sealed box door 4, a vacuumizing device 5, an inner barrel 6, a connecting rod 7, an air guide mechanism 8, a fan cover 81, an air guide opening 82, an air guide plate 83, an air inlet 84, a circulation mechanism 9, a vacuum pump 91, a support 92, a circulating fan 93, a vent hole 94, a partition plate 10, a sealed barrel door 11, a tee pipe 12I, a tee pipe 13, an air supply pipe 14, a circulation pipe 15, a tee pipe II, an air outlet pipe 16, a solenoid valve 17I, an electromagnetic valve 18 placing plate 19, a tee pipe III, an electromagnetic valve 20, an air exhaust pipe 21, a heat exchange pipe 22, a tee pipe 23 IV, an electromagnetic valve 24 III, a water collecting tank 25.

Detailed Description

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a split type high temperature vacuum fabric design steam ager, includes base 1, steam generator 2 and box 3, and 3 openly openings of box articulate has sealed chamber door 4, and the bottom wall fixed mounting has evacuating device 5 in 3 boxes, and evacuating device 5 exhaust ends runs through 3 diapire of box to 3 outsides of box, and the equal fixed mounting of steam generator 2 and box 3 is at the 1 upper surface of base, and steam generator 2 is located the rear side of box 3.

An inner barrel 6 is arranged in a box body 3, the outer wall of the inner barrel 6 is fixedly connected with the inner wall of the box body 3 through a connecting rod 7, the inner wall of the inner barrel 6 is fixedly connected with a partition plate 10 to divide the inner barrel 6 into a left independent space and a right independent space, two sealed barrel doors 11 are hinged on the front surface of the partition plate 10 for sealing the two independent spaces, the air outlet end of a steam generator 2 is respectively and fixedly communicated with an air supply pipe 13 and a circulating pipe 14 through a three-way pipe I12, the air outlet end of the air supply pipe 13 is fixedly communicated with two steam outlet pipes 16 through a three-way pipe II 15, the steam outlet ends of the two steam outlet pipes 16 sequentially penetrate through the box body 3 and the inner barrel 6 and are communicated with the inner barrel 6, the two steam outlet pipes 16 are respectively provided with a first electromagnetic valve 17, the bottoms of the left and right side walls of the partition plate 10 are respectively and fixedly connected with the inner wall of the box body 3 through a placing plate 18, the two extraction pipes 21 are respectively positioned at the left side and the right side of the clapboard 10, the heat exchange pipes 22 are respectively arranged at the left side and the right side of the clapboard 10, the inlets and the outlets of the two heat exchange pipes 22 are respectively penetrated through the inner barrel 6 and the box body 3 to the rear side of the box body 3, the inlets of the two heat exchange pipes 22 are communicated with the air outlet end of the circulating pipe 14 through a three-way pipe four 23, the inlets of the two heat exchange pipes 22 are respectively provided with a three-way electromagnetic valve 24, the left side and the right side of the clapboard 10 are respectively provided with an air guide mechanism 8, the bottom end of the clapboard 10 is provided with a circulating mechanism 9, the dry heat setting and the wet heat setting of fabrics can be simultaneously carried out through the design of the inner barrel 6 and the clapboard 10, the device is suitable for the continuous processing of fabrics, the same yield can save half time compared with the switching of, waste is reduced, equipment operation cost is reduced, and the problems in the background art are solved.

The air guiding mechanism 8 comprises a fan housing 81, air guiding openings 82, air deflectors 83 and air inlets 84, the fan housing 81 is fixedly connected to the side wall of the partition plate 10, the heat exchange tubes 22 are located in the fan housing 81, ten air guiding openings 82 are formed in the side wall, away from the partition plate 10, of the fan housing 81 from top to bottom at equal intervals, the air deflectors 83 are fixedly connected to the inner wall of the fan housing 81 and located on the upper side of each air guiding opening 82, and the air inlets 84 are formed in the bottom wall of the fan housing 81.

The air guiding plate 83 is inclined towards the air guiding opening 82 at the lower side thereof, and an included angle between the air guiding plate 83 and the inner wall of the fan housing 81 is sixty degrees.

The number of the air deflectors 83 is the same as that of the air outlets 82, the lengths of the ten air deflectors 83 are gradually decreased from top to bottom, the length of the air deflector 83 at the top is ten centimeters, the length difference between the adjacent air deflectors 83 is five millimeters, the length difference of the air deflectors 83 can help air flow, and the air outlets 82 can uniformly discharge air.

The circulating mechanism 9 comprises two vacuum pumps 91, a bracket 92, a circulating fan 93 and ventilation holes 94, the vacuum pumps 91 are fixedly arranged at the left side and the right side of the partition plate 10 and positioned at the lower side of the placing plate 18, the air inlet ends of the two vacuum pumps 91 penetrate through the partition plate 10 and are communicated with the other side of the partition plate 10, the circulating fan 93 is fixedly arranged at the bottom wall of the inner barrel 6 and positioned at the two sides of the partition plate 10 through the bracket 92, the placing plate 18 is provided with three ventilation holes 94 which are arranged at equal intervals and correspond to the circulating fan 93, the ventilation holes 94 extend forwards and backwards, and the top end of the ventilation, through the design of air guide mechanism 8, utilize circulation fan 93 to realize the inner loop, steam lets in heat exchange tube 22 and provides the heat during dry heat mode, and circulation fan 93 bloies, utilizes the design of aviation baffle 83 and wind-guiding mouth 82 can be for hot-blast direction, directly blows the fabric of placing on the board 18, ensures that the fabric can obtain abundant even heating.

Place the water catch bowl 25 that extends around offering in one side of keeping away from baffle 10 on the board 18, the lower fixed surface of baffle 10 is connected with the liquid storage pipe 26, and liquid storage pipe 26 and water catch bowl 25 intercommunication, and interior bucket 6 and box 3 to box 3 downside and fixed mounting have ooff valve 27 are run through in proper order to the bottom of liquid storage pipe 26.

When the split type high-temperature vacuum fabric shaping steam box works, a frame placed with fabrics is pushed onto a placing plate 18, a sealing barrel door 11 is closed, a sealing box door 4 is closed, a vacuumizing device 5 works to pump air in two spaces in an inner barrel 6, a first electromagnetic valve 17 and a third electromagnetic valve 24 are respectively closed, dry heat shaping and wet heat shaping can be respectively carried out in the left space and the right space of a partition plate 10, according to process requirements, dry heat shaping or wet heat shaping can also be simultaneously carried out in the two spaces, when the shaping mode needs to be switched, such as dry heat on the left side of the partition plate 10 and wet heat on the right side of the partition plate 10, when the left side dry heat and the right side dry heat need to be switched, the first electromagnetic valve 17 and the third electromagnetic valve 24 are switched, the steam generator is opened before being closed, the steam generator 2 supplies steam to a steam outlet pipe 16 on the left side of the partition plate 10, supplies heat to a, steam on the right side of the front partition plate 10 is pumped to the left side of the partition plate 10, steam is recycled, meanwhile, the circulating fan 93 works to perform internal gas circulation, heat exchange is promoted, after treatment is completed, the sealing box door 4 can be opened, a sealing barrel door 11 is opened to take out fabrics, at the moment, treatment of another space cannot be influenced, namely, the sealing barrel door 11 on the left side of the partition plate is opened to prevent the fabrics in the space on the right side of the partition plate from being influenced, the heat-exchange device is suitable for continuous processing of the fabrics, and equipment does.