阅读说明：本技术 一种高强度混凝土预制系统 (High-strength concrete prefabricating system ) 是由 谭洞河 徐晓锋 陈满宜 于 2021-01-21 设计创作，主要内容包括：本发明公开了一种高强度混凝土预制系统,涉及混凝土预制领域,针对现有的混凝土预制系统存在的缺少对物料的检测,且无法对输送的物料进行校对,混凝土预制精确度和强度低的问题,现提出如下方案,其包括输入部分、控制部分和搅拌部分,其特征在于,所述输入部分包括：交互面板,其与动力柜、物料确认和打印机连接,用于接收控制命令信号、对输入命令及运行情况进行整理和显示,并对命令信号进行整理传输至动力柜,以及接收物料确认的数值,进行重新整理；打印机,其与交互面板连接。本发明操作简单,对物料进行双重计量和检测,且对物料进行暂存确认,便于将物料召回,提高混凝土预制的物料精确度,从而提高混凝土预制的强度。(The invention discloses a high-strength concrete prefabricating system, which relates to the field of concrete prefabrication and aims to solve the problems that the existing concrete prefabricating system is lack of material detection, cannot calibrate conveyed materials and is low in concrete prefabricating accuracy and strength, the following scheme is provided, wherein the scheme comprises an input part, a control part and a stirring part, and the high-strength concrete prefabricating system is characterized in that the input part comprises: the interactive panel is connected with the power cabinet, the material confirmation and the printer and is used for receiving control command signals, arranging and displaying input commands and operation conditions, arranging and transmitting the command signals to the power cabinet, receiving numerical values confirmed by the materials and rearranging the numerical values; a printer connected with the interactive panel. The invention has simple operation, double measurement and detection of materials, and temporary storage confirmation of the materials, is convenient for recalling the materials, and improves the accuracy of the precast concrete materials, thereby improving the precast concrete strength.)

1. A high strength concrete prefabrication system including an input portion, a control portion and an agitation portion, the input portion comprising:

the interactive panel is connected with the power cabinet, the material confirmation and the printer and is used for receiving control command signals, arranging and displaying input commands and operation conditions, arranging and transmitting the command signals to the power cabinet, receiving numerical values confirmed by the materials and rearranging the numerical values;

the printer is connected with the interactive panel and used for printing the input command and the running condition which are arranged by the control panel;

the power cabinet is connected with the control panel and the zero position detection, and is used for receiving the control command signals transmitted by the interactive panel, sorting and distinguishing the control command signals, and transmitting the control command signals finished by sorting and distinguishing to the zero position detection in a targeted manner;

the zero position detection is connected with the power cabinet and the proportional input and is used for receiving a control command signal transmitted by the power cabinet, carrying out zero position detection and transmitting a detected numerical value to the proportional input;

the proportion input is connected with the zero position detection and control module and used for receiving and recording a numerical value from the zero position detection, inputting a material proportion required by prefabrication according to requirements and transmitting the input proportion numerical value to the control module;

the control section includes:

the control module is connected with the proportional input, material conveying and stirring module and is used for receiving the commands transmitted by the proportional input, primarily filtering the received commands, sorting and classifying the commands and transmitting the sorted and classified commands to the material conveying and stirring module;

the material conveying device is connected with the control module and the material metering device and is used for receiving the command signal transmitted by the control module, primarily filtering the command signal and conveying the material to the material metering device;

the material metering device is connected with the material conveying and material confirmation and is used for metering the material conveyed by the material and transmitting a metering value to the material confirmation;

the material confirmation device is connected with the material metering and interaction panel and the stirring module and used for confirming the metering detection value of the material, transmitting the metered material to the stirring module after the confirmation of the correct value, and transmitting the metering value back to the interaction panel when the metering value is wrong, and finely adjusting the material until the material metering is correct;

the stirring section includes:

the stirring module is connected with the material confirmation and control module and the discharging module and used for receiving the correct confirmed material by the material confirmation and the starting command from the control module, stirring the material and transmitting the stirred material to the discharging module;

and the discharging module is connected with the stirring module and used for receiving the output command of the stirring module, filtering the output command, discharging the stirring material completed by the stirring module and completing concrete prefabrication.

2. The high-strength concrete prefabrication system of claim 1, wherein the interactive panel is used for organizing and displaying the operation condition of the concrete prefabrication system, and command input is carried out through the interactive panel.

3. The system of claim 1, wherein the control module receives the operation commands from the interactive panel, filters the received commands, collates and classifies the filtered commands after no errors are detected, combines the operation of the system, the zero detection and the input commands, and transmits the control commands to the control individuals in a targeted manner.

4. The high-strength concrete prefabrication system of claim 1, wherein the material conveying comprises three parts of aggregate conveying, powder conveying and liquid conveying, and the material conveying is carried out separately when the aggregate, the powder and the liquid are conveyed.

5. The precast system of high strength concrete according to claim 1, wherein the material conveying detects the strength, size and humidity of the material during the material conveying, and stops the material conveying when the detected values of the strength, size and humidity of the material are in error with the input command.

6. The precast system of high strength concrete according to claim 1, wherein the material measurement comprises aggregate weighing, powder weighing and liquid weighing, the aggregate, powder and liquid are classified, temporarily measured and detected, and all weighing is controlled by an electronic scale and a microcomputer, and the measured value is fed back and confirmed.

7. The system of claim 1, wherein the material transportation raw materials are all from a matching module, and the matching module comprises a waterway, a gas circuit and a storage bin, and provides materials for material transportation.

Technical Field

The invention relates to the field of concrete prefabrication, in particular to a high-strength concrete prefabrication system.

Background

The concrete is a cement composite material which is prepared by taking cement as a cementing material, taking sand and stone as aggregates, mixing the aggregates with water and an additive according to a certain proportion and stirring, and is widely applied to the field of civil engineering.

The concrete strength is the main mechanical property of the hardened concrete, reflects the quantification capability of the concrete to resist load, and is one of the main indexes for evaluating the concrete quality, the main factors influencing the concrete strength are the cement strength and the water cement ratio, and the thickness of aggregate and additives.

Disclosure of Invention

The high-strength concrete prefabricating system provided by the invention solves the problems that the existing concrete prefabricating system is lack of material detection, cannot correct conveyed materials and is low in concrete prefabricating accuracy and strength.

In order to achieve the purpose, the invention adopts the following technical scheme:

a high strength concrete prefabrication system including an input portion, a control portion and an agitation portion, the input portion comprising:

the interactive panel is connected with the power cabinet, the material confirmation and the printer and is used for receiving control command signals, arranging and displaying input commands and operation conditions, arranging and transmitting the command signals to the power cabinet, receiving numerical values confirmed by the materials and rearranging the numerical values;

the printer is connected with the interactive panel and used for printing the input command and the running condition which are arranged by the control panel;

the power cabinet is connected with the control panel and the zero position detection, and is used for receiving the control command signals transmitted by the interactive panel, sorting and distinguishing the control command signals, and transmitting the control command signals finished by sorting and distinguishing to the zero position detection in a targeted manner;

the zero position detection is connected with the power cabinet and the proportional input and is used for receiving a control command signal transmitted by the power cabinet, carrying out zero position detection and transmitting a detected numerical value to the proportional input;

the proportion input is connected with the zero position detection and control module and used for receiving and recording a numerical value from the zero position detection, inputting a material proportion required by prefabrication according to requirements and transmitting the input proportion numerical value to the control module;

the control section includes:

the control module is connected with the proportional input, material conveying and stirring module and is used for receiving the commands transmitted by the proportional input, primarily filtering the received commands, sorting and classifying the commands and transmitting the sorted and classified commands to the material conveying and stirring module;

the material conveying device is connected with the control module and the material metering device and is used for receiving the command signal transmitted by the control module, primarily filtering the command signal and conveying the material to the material metering device;

the material metering device is connected with the material conveying and material confirmation and is used for metering the material conveyed by the material and transmitting a metering value to the material confirmation;

the material confirmation device is connected with the material metering and interaction panel and the stirring module and used for confirming the metering detection value of the material, transmitting the metered material to the stirring module after the confirmation of the correct value, and transmitting the metering value back to the interaction panel when the metering value is wrong, and finely adjusting the material until the material metering is correct;

the stirring section includes:

the stirring module is connected with the material confirmation and control module and the discharging module and used for receiving the correct confirmed material by the material confirmation and the starting command from the control module, stirring the material and transmitting the stirred material to the discharging module;

and the discharging module is connected with the stirring module and used for receiving the output command of the stirring module, filtering the output command, discharging the stirring material completed by the stirring module and completing concrete prefabrication.

Preferably, the interactive panel is used for arranging and displaying the operation condition of the concrete prefabrication system, and commands are input through the interactive panel.

Preferably, the control module receives an operation command input from the interactive panel, firstly filters the received command, sorts and classifies the filtered command in combination with operation of the system, zero position detection and input command, and transmits the control command to the control individual in a targeted manner.

Preferably, the material conveying comprises three parts, namely aggregate conveying, powder conveying and liquid conveying, and the material conveying is carried out independently when the aggregate, the powder and the liquid are conveyed.

Preferably, the material is conveyed and is carried material intensity, specification and humidity and detect in the material conveying process, when material intensity, specification and humidity detection numerical value and input command error, then stop the material and carry.

Preferably, the material metering comprises aggregate weighing, powder weighing and liquid weighing, the aggregate, the powder and the liquid are conveyed and temporarily stored for metering and detecting, all weighing is controlled by an electronic scale and a microcomputer, and the metered numerical value is fed back and confirmed.

Preferably, the material conveying raw materials are all from a matched module, and the matched module comprises a water path, a gas path and a storage bin and provides materials for material conveying.

Compared with the prior art, the invention has the beneficial effects that: through carrying out categorised transport and measurement to the material, and classify and keep in the measurement, confirm the material through dual measurement numerical comparison, avoid the material to mix in transportation process, be convenient for recall the material, improve and carry the accuracy, and detect at transport and measurement in-process, confirm cement strength and water cement ratio in the material to and the thickness and the admixture of aggregate, the attribute of accurate material effectively improves the prefabricated material accuracy of concrete, thereby improve the prefabricated intensity of concrete.

To sum up, this precast concrete system easy operation carries out dual measurement and detection to the material, and keeps in the material and confirms, is convenient for recall the material, improves precast concrete's material accuracy to improve precast concrete's intensity.

Drawings

FIG. 1 is a flow chart of the operation of the present invention.

Fig. 2 is a working principle diagram of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1 to 2, a high strength concrete prefabrication system including an input part, a control part and a stirring part, wherein the input part includes:

the interactive panel is connected with the power cabinet, the material confirmation and the printer and is used for receiving control command signals, arranging and displaying input commands and operation conditions, arranging and transmitting the command signals to the power cabinet, receiving numerical values confirmed by the materials and rearranging the numerical values;

the printer is connected with the interactive panel and used for printing the input command and the running condition which are arranged by the control panel;

the power cabinet is connected with the control panel and the zero position detection, and is used for receiving the control command signals transmitted by the interactive panel, sorting and distinguishing the control command signals, and transmitting the control command signals finished by sorting and distinguishing to the zero position detection in a targeted manner;

the zero position detection is connected with the power cabinet and the proportional input and is used for receiving a control command signal transmitted by the power cabinet, carrying out zero position detection and transmitting a detected numerical value to the proportional input;

the proportion input is connected with the zero position detection and control module and used for receiving and recording a numerical value from the zero position detection, inputting a material proportion required by prefabrication according to requirements and transmitting the input proportion numerical value to the control module;

the control section includes:

the control module is connected with the proportional input, material conveying and stirring module and is used for receiving the commands transmitted by the proportional input, primarily filtering the received commands, sorting and classifying the commands and transmitting the sorted and classified commands to the material conveying and stirring module;

the material conveying device is connected with the control module and the material metering device and is used for receiving the command signal transmitted by the control module, primarily filtering the command signal and conveying the material to the material metering device;

the material metering device is connected with the material conveying and material confirmation and is used for metering the material conveyed by the material and transmitting a metering value to the material confirmation;

the material confirmation device is connected with the material metering and interaction panel and the stirring module and used for confirming the metering detection value of the material, transmitting the metered material to the stirring module after the confirmation of the correct value, and transmitting the metering value back to the interaction panel when the metering value is wrong, and finely adjusting the material until the material metering is correct;

the stirring section includes:

the stirring module is connected with the material confirmation and control module and the discharging module and used for receiving the correct confirmed material by the material confirmation and the starting command from the control module, stirring the material and transmitting the stirred material to the discharging module;

and the discharging module is connected with the stirring module and used for receiving the output command of the stirring module, filtering the output command, discharging the stirring material completed by the stirring module and completing concrete prefabrication.

In this embodiment, the interactive panel arranges and displays the operation condition of the concrete prefabrication system, and commands are input through the interactive panel, the control module receives the operation commands input by the interactive panel, firstly, the received commands are filtered, the received commands are combined with the operation of the system, zero position detection and input commands after filtering is error-free to arrange and classify, the control commands are transmitted to the control units in a targeted manner, the conveying of materials is controlled, and the stirring module is started after the conveying and confirmation of the materials are completed, so that the stirring module works to stir the materials, and the concrete prefabrication is manufactured.

Further, the material conveying comprises three parts of aggregate conveying, powder conveying and liquid conveying, wherein the material conveying is carried out when the aggregates, the powder and the liquid are conveyed, the material conveying is carried out during the material conveying process for detecting the strength, specification and humidity of the materials, when errors occur in the detected values of the strength, specification and humidity of the materials and input commands, the material conveying is stopped, the material metering comprises three parts of aggregate weighing, powder weighing and liquid weighing, the conveyed aggregates, powder and liquid are classified, temporarily stored, metered and detected, all weighing is controlled by an electronic scale and a microcomputer, the metered values are fed back and confirmed, after the measured error value is fed back, the temporarily stored materials are adjusted or recalled for re-conveying according to actual needs until the metered and detected values during the conveying and the metered and detected values during the temporarily storing are consistent with the proportionally input values, the material can be confirmed, and the confirmed material is transmitted to the stirring module to be stirred.

In addition, the material is carried the raw materials and is all come from supporting module, supporting module includes water route, gas circuit and feed bin, provides the material for the material is carried, and supporting module is when providing the material for the material is carried, receives mutual panel and control module's control, carries out the pertinence feed, and the feed that just carries on all measures and detects to feed back numerical value to mutual panel.

In conclusion, the beneficial effects of the invention are as follows: through carrying out categorised transport and measurement to the material, and classify and keep in the measurement, confirm the material through dual measurement numerical comparison, avoid the material to mix in transportation process, be convenient for recall the material, improve and carry the accuracy, and detect at transport and measurement in-process, confirm cement strength and water cement ratio in the material to and the thickness and the admixture of aggregate, the attribute of accurate material effectively improves the prefabricated material accuracy of concrete, thereby improve the prefabricated intensity of concrete.

To sum up, this precast concrete system easy operation carries out dual measurement and detection to the material, and keeps in the material and confirms, is convenient for recall the material, improves precast concrete's material accuracy to improve precast concrete's intensity.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.