阅读说明：本技术 一种凉果智能化日晒干燥系统 (Intelligent sun drying system for preserved fruit ) 是由 杨应楷 陈奕东 梁楚璇 蔡舜炀 杨启财 杨晓吟 李琛 陈淑霞 于 2021-01-21 设计创作，主要内容包括：本发明提供一种凉果智能化日晒干燥系统,包括铺料晾晒模块、感应模块、辅助模块,所述感应模块设置于所述铺料晾晒模块内部,所述辅助模块设置于所述铺料晾晒模块的一侧；所述铺料晾晒模块包括单层带式干燥装置、斗式提升装置、中转槽装置、转动装置,所述斗式提升装置对称设置于中转槽装置的两侧,所述斗式提升装置与单层带式干燥装置连接,所述转动装置与中转槽装置连接。本发明提供一种智能化自动化日晒干燥系统并进行产业化应用,提高蜜饯凉果日晒晒场的自动化水平,减少劳动力成本开支。(The invention provides an intelligent sun drying system for preserved fruits, which comprises a spreading and airing module, an induction module and an auxiliary module, wherein the induction module is arranged in the spreading and airing module, and the auxiliary module is arranged on one side of the spreading and airing module; the spreading and airing module comprises a single-layer belt type drying device, bucket type lifting devices, a transfer groove device and a rotating device, wherein the bucket type lifting devices are symmetrically arranged on two sides of the transfer groove device and are connected with the single-layer belt type drying device, and the rotating device is connected with the transfer groove device. The invention provides an intelligent automatic sun-drying system and industrial application thereof, which can improve the automation level of a preserved fruit and preserved fruit sun-drying yard and reduce the labor cost.)

1. An intelligent sun drying system for preserved fruits is characterized by comprising a spreading and airing module, a sensing module and an auxiliary module, wherein the sensing module is arranged inside the spreading and airing module, and the auxiliary module is arranged on one side of the spreading and airing module;

the spreading and airing module comprises a single-layer belt type drying device, bucket type lifting devices, a transfer groove device and a rotating device, wherein the bucket type lifting devices are symmetrically arranged on two sides of the transfer groove device and are connected with the single-layer belt type drying device, and the rotating device is connected with the transfer groove device.

2. The intelligent preserved fruit sun-drying system according to claim 1, wherein the single-layer belt drying devices are arranged in parallel, and the transfer tank device can be horizontally displaced and is connected with the single-layer belt drying devices in a matching manner.

3. The intelligent preserved fruit sun-drying system according to claim 2, wherein a bucket conveyor belt is arranged on one side of the single-layer belt drying device.

4. The intelligent preserved fruit sun-drying system according to claim 3, wherein a dried fruit embryo pretreatment system is arranged at one end of the bucket conveyor.

5. The intelligent preserved fruit sun-drying system according to claim 4, wherein the dried fruit embryo pretreatment system comprises a salt embryo area, a cleaning area, a desalting area, a sugar permeation area and a waiting area which are arranged in sequence.

6. The intelligent preserved fruit sun-drying system according to claim 1, wherein the sensing module comprises a sensor, a data processing module and an intelligent central control device, and the sensor, the data processing module and the intelligent central control device are sequentially connected.

7. The intelligent preserved fruit sun-drying system according to claim 6, wherein the sensors comprise a light intensity sensor and a humidity sensor.

8. The intelligent preserved fruit sun-drying system according to claim 7, wherein the sensor is disposed on a single-layer belt drying device.

9. The intelligent preserved fruit sun-drying system according to claim 1, wherein the auxiliary module is an automatic cleaning auxiliary structure.

10. The intelligent preserved fruit sun-drying system according to claim 9, wherein the automatic cleaning auxiliary structure comprises a cleaning rack driving device, a spraying turning device and a water circulating device, and the spraying turning device is respectively connected with the cleaning rack driving device and the water circulating device.

Technical Field

The invention belongs to the technical field of preserved fruit processing systems, and particularly relates to an intelligent sun drying system for preserved fruits.

Background

Preserved fruit is made up of finger citron fruit, green plum and Sanhua plum through salting, drying in the sun, storage and desalting

The local characteristic leisure fruit and vegetable products made by the pickling process or directly sugaring and drying other fresh fruits are produced in the annual production

Up to 200 billion dollars. The temperature is high throughout the year and the sunshine is strong, and the preserved fruits (preserved fruits) are dried by solar sunshine, so that the preserved fruits have the advantages of being green, energy-saving and the like.

At present, preserved fruit processing enterprises mostly adopt traditional drying in a sunning ground, products are directly paved on cement ground or plastic cloth, raw material paving, tedding, material receiving and site cleaning are all operated manually, particularly in rainy seasons in summer, the paving and the material receiving are more frequent, the production efficiency is lower, and the labor intensity is high.

Related patent reports are reported in the aspect of automation of spreading, tedding and receiving raw materials of a sunning ground in the process of solarization of products such as tea leaves and grains, but the reports on research and development of a control device with the functions of automatically spreading and receiving materials under the conditions of sensing illumination intensity and relative humidity (or rainwater) by adopting the principles of luminosity sensing and relative humidity (or rainwater) sensing are few. In addition, belt drying equipment is relatively common in the drying of products such as fresh vegetables and dried fruits, but preserved fruit and preserved fruit are high in sugar content, sugar liquid is easy to pollute a drying bed plate in the belt drying process, residual sugar liquid is not cleaned for a long time and is easy to breed microorganisms, so that peculiar smell and microorganisms of the products exceed standards, and the belt drying equipment with the automatic cleaning function is not popularized and applied on a large scale.

Therefore, it is necessary to develop a sunning ground auxiliary device with automatic spreading, automatic receiving and online automatic cleaning functions, so that the automation level of the candied fruit and cold fruit sunning ground is improved, the labor cost is reduced, and the market competitiveness of the product is improved.

Disclosure of Invention

In view of the above, the invention creates the sunning ground auxiliary device with automatic spreading, automatic receiving and online automatic cleaning based on the principles of single-layer belt type drying, luminosity sensing and relative humidity (or rainwater) sensing, improves the automation level of the candied fruit and cool fruit sunning ground, reduces the labor cost expenditure, and improves the market competitiveness of products.

The technical scheme of the invention is as follows:

the intelligent sun drying system for the preserved fruits is characterized by comprising a spreading and airing module, a sensing module and an auxiliary module, wherein the sensing module is arranged inside the spreading and airing module, and the auxiliary module is arranged on one side of the spreading and airing module.

The spreading and airing module comprises a single-layer belt type drying device, bucket type lifting devices, a transfer groove device and a rotating device, wherein the bucket type lifting devices are symmetrically arranged on two sides of the transfer groove device and are connected with the single-layer belt type drying device, and the rotating device is connected with the transfer groove device.

Furthermore, the single-layer belt type drying devices are arranged in parallel, and the transfer tank device can be connected with the single-layer belt type drying devices in a matched mode through horizontal displacement.

Furthermore, a bucket type conveyor belt is arranged on one side of the single-layer belt type drying device.

In the invention, the single-layer belt type drying device is adopted, and the advantages are as follows: the running speed of the mesh belt is variable-frequency and adjustable, so that the material retention time is ensured, and the discharging quality is also ensured; the bottom of the bottom mesh belt has a certain gradient, so that the material collection is convenient; the belt dryer has the advantages of uncomplicated structure, convenience in installation, long-term operation, capability of entering the interior of the box body for overhaul when a fault occurs, and convenience in maintenance. The belt type drying equipment is common in the drying of fresh vegetables, dried fruits and other products, and compared with a box type dryer and a tunnel type dryer, the belt type drying equipment has the advantages of continuity and automation of material inlet and outlet, high labor productivity, capability of meeting the requirements of modern mass production and the like.

Particularly, the single-layer belt type drying device comprises a stainless steel chain plate and a transmission device matched with the stainless steel chain plate, and a bucket type conveying device and a transfer tank device which can freely convey materials to the stainless steel chain plate are optimized in the modes of flexible materials, inflow type feeding, induction type discharging and the like, so that the automatic spreading and the automatic receiving of preserved fruit raw materials are realized.

Furthermore, one end of the bucket type conveyor belt is provided with a dried fruit embryo pretreatment system.

Furthermore, the dry fruit embryo pretreatment system comprises a salt embryo area, a cleaning area, a desalting area, a sugar permeating area and a waiting area which are sequentially arranged.

Furthermore, the induction module comprises an inductor, a data processing module and an intelligent central control device, and the inductor, the data processing module and the intelligent central control device are sequentially connected.

Further, the sensors comprise an illumination intensity sensor and a humidity sensor.

Further, the inductor is arranged on the single-layer belt type drying device.

According to the invention, a built-in embedded design mode is adopted, the system comprises a sensor of illumination intensity and relative humidity (or rainwater), a data acquisition and output module and a processing module of the data acquisition and output module, a temperature and humidity intelligent sensor system based on the Internet of things is developed by using the intelligent control function of a driving machine, when the temperature, the humidity and the illumination intensity reach set values, the control system is driven, the automatic induction of equipment according to weather conditions is realized, and the automatic spreading and receiving of preserved fruit (preserved fruit) raw materials are realized.

Further, the auxiliary module is an automatic cleaning auxiliary structure.

Further, the automatic cleaning auxiliary structure comprises a cleaning frame driving device, a spraying turning device and a water circulating device, and further the spraying turning device is respectively connected with the cleaning frame driving device and the water circulating device.

Further, the spraying turnover device is arranged on one side of the single-layer belt type drying device.

According to the invention, a cleaning rack driving device is adopted, and matched rail supporting frames, a heating plate device, a cleaning device, a driving device, a high-pressure warm water spray device and the like are researched and developed to realize automatic cleaning of the stainless steel chain plate, relevant parameters such as cleaning frequency, cleaning mode, pressure and water temperature of the high-pressure warm water spray, driving speed of the high-pressure warm water spray and the like are optimized, a matched cleaning water recovery and centralized discharge device is constructed, and automatic cleaning of a newly-built sunning ground is realized.

The invention aims at the situation that the traditional drying mode of a sunning ground is adopted by the processing enterprises of preserved fruits at present

The problems of low automation degree, high labor intensity, low production efficiency and the like are solved based on the principle of single-layer belt type drying equipment

The auxiliary device for the sunning ground with the functions of automatic material spreading, automatic material receiving and online automatic cleaning is manufactured by adopting luminosity induction and phase

The humidity (or rain water) sensing principle is developed under the conditions of sensing illumination intensity and relative humidity (or rain water) change

The control device with the automatic spreading and receiving functions is used for building an intelligent automatic sun drying system and carrying out industrial application on the intelligent automatic sun drying system, so that the automation level of a preserved fruit and cool fruit sun drying field is improved, and the labor cost is reduced.

According to the invention, the automatic spreading and automatic receiving of the preserved fruit raw materials are realized by adopting a single-layer belt type drying device and a transmission device, a bucket type conveying device and a transfer tank device which are matched with the single-layer belt type drying device. The cleaning frame driving device is combined with high-pressure warm water spraying to clean the stainless steel chain plate on line, and meanwhile, a cleaning water recovery and centralized discharge device is matched.

The invention relates to an online automatic cleaning system combining an automatic spreading device and a receiving device, which is suitable for a sunning ground, improves the safety of preserved fruit production, and reduces the labor intensity of workers.

Drawings

FIG. 1 is a schematic structural view of a spreading and airing module of the invention;

fig. 2 is a partial structural schematic diagram of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

Examples

The intelligent sun drying system for the preserved fruits is characterized by comprising a spreading and airing module 10, a sensing module and an auxiliary module, wherein the sensing module is arranged inside the spreading and airing module, and the auxiliary module is arranged on one side of the spreading and airing module.

The spreading and airing module comprises a single-layer belt type drying device 1, a bucket type lifting device 2, a transfer groove device 3 and a rotating device (not marked), wherein the bucket type lifting device is symmetrically arranged on two sides of the transfer groove device and is connected with the single-layer belt type drying device, and the rotating device is connected with the transfer groove device.

Furthermore, the single-layer belt type drying devices are arranged in parallel, and the transfer tank device can be connected with the single-layer belt type drying devices in a matched mode through horizontal displacement.

Further, a bucket type conveyer belt 5 is arranged on one side of the single-layer belt type drying device.

In the invention, the single-layer belt type drying device is adopted, and the advantages are as follows: the running speed of the mesh belt is variable-frequency and adjustable, so that the material retention time is ensured, and the discharging quality is also ensured; the bottom of the bottom mesh belt has a certain gradient, so that the material collection is convenient; the belt dryer has the advantages of uncomplicated structure, convenience in installation, long-term operation, capability of entering the interior of the box body for overhaul when a fault occurs, and convenience in maintenance. The belt type drying equipment is common in the drying of fresh vegetables, dried fruits and other products, and compared with a box type dryer and a tunnel type dryer, the belt type drying equipment has the advantages of continuity and automation of material inlet and outlet, high labor productivity, capability of meeting the requirements of modern mass production and the like.

Particularly, the single-layer belt type drying device comprises a stainless steel chain plate and a transmission device matched with the stainless steel chain plate, and a bucket type conveying device and a transfer tank device which can freely convey materials to the stainless steel chain plate are optimized in the modes of flexible materials, inflow type feeding, induction type discharging and the like, so that the automatic spreading and the automatic receiving of preserved fruit raw materials are realized.

Furthermore, one end of the bucket type conveyor belt is provided with a dried fruit embryo pretreatment system 6.

Furthermore, the dry fruit embryo pretreatment system comprises a salt embryo area, a cleaning area, a desalting area, a sugar permeating area and a waiting area which are sequentially arranged.

Furthermore, the induction module comprises an inductor, a data processing module and an intelligent central control device, and the inductor, the data processing module and the intelligent central control device are sequentially connected.

Further, the sensors comprise an illumination intensity sensor and a humidity sensor.

Further, the inductor is arranged on the single-layer belt type drying device.

According to the invention, a built-in embedded design mode is adopted, the system comprises a sensor of illumination intensity and relative humidity (or rainwater), a data acquisition and output module and a processing module of the data acquisition and output module, a temperature and humidity intelligent sensor system based on the Internet of things is developed by using the intelligent control function of a driving machine, when the temperature, the humidity and the illumination intensity reach set values, the control system is driven, the automatic induction of equipment according to weather conditions is realized, and the automatic spreading and receiving of preserved fruit (preserved fruit) raw materials are realized.

Further, the auxiliary module is an automatic cleaning auxiliary structure.

Further, the automatic cleaning auxiliary structure comprises a cleaning frame driving device, a spraying turning device and a water circulating device, and further the spraying turning device is respectively connected with the cleaning frame driving device and the water circulating device.

Further, the spraying turnover device is arranged on one side of the single-layer belt type drying device.

According to the invention, a cleaning rack driving device is adopted, and matched rail supporting frames, a heating plate device, a cleaning device, a driving device, a high-pressure warm water spray device and the like are researched and developed to realize automatic cleaning of the stainless steel chain plate, relevant parameters such as cleaning frequency, cleaning mode, pressure and water temperature of the high-pressure warm water spray, driving speed of the high-pressure warm water spray and the like are optimized, a matched cleaning water recovery and centralized discharge device is constructed, and automatic cleaning of a newly-built sunning ground is realized.

The invention aims at the situation that the traditional drying mode of a sunning ground is adopted by the processing enterprises of preserved fruits at present

The problems of low automation degree, high labor intensity, low production efficiency and the like are solved based on the principle of single-layer belt type drying equipment

The auxiliary device for the sunning ground with the functions of automatic material spreading, automatic material receiving and online automatic cleaning is manufactured by adopting luminosity induction and phase

The humidity (or rain water) sensing principle is developed under the conditions of sensing illumination intensity and relative humidity (or rain water) change

The control device with the automatic spreading and receiving functions is used for building an intelligent automatic sun drying system and carrying out industrial application on the intelligent automatic sun drying system, so that the automation level of a preserved fruit and cool fruit sun drying field is improved, and the labor cost is reduced.

According to the invention, the automatic spreading and automatic receiving of the preserved fruit raw materials are realized by adopting a single-layer belt type drying device and a transmission device, a bucket type conveying device and a transfer tank device which are matched with the single-layer belt type drying device. The cleaning frame driving device is combined with high-pressure warm water spraying to clean the stainless steel chain plate on line, and meanwhile, a cleaning water recovery and centralized discharge device is matched.

The invention relates to an online automatic cleaning system combining an automatic spreading device and a receiving device, which is suitable for a sunning ground, improves the safety of preserved fruit production, and reduces the labor intensity of workers.

The experimental effect is verified:

the invention is used for newly building a 50m²The intelligent automatic sun-drying yard is applied to enterprise demonstration; after the equipment is put into use, the airing efficiency is improved by 50 percent, the labor is saved by 30 percent, and the labor cost is reduced by 30 percent; the annual yield of preserved fruit processing is estimated to be improved by 20%; the production efficiency of preserved fruit (preserved fruit) enterprises is improved, after the items are put into use, the annual output value of the preserved fruit (preserved fruit) is estimated to be increased by 1000 ten thousand yuan, the annual income is increased by 120 ten thousand yuan, and the accumulated sales amount is 1000 ten thousand yuan; preserved fruit for promoting enterprises) The automation degree of airing reduces the labor intensity.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art. It should be noted that the technical features not described in detail in the present invention can be implemented by any prior art in the field.