Polymer compositions with phosphonate flame retardants

文档序号：555102 发布日期：2021-05-14 浏览：99次中文

阅读说明：本技术 具有膦酸/盐/酯阻燃剂的聚合物组合物 (Polymer compositions with phosphonate flame retardants ) 是由 B·法斯本德 T·富特尔 H·韦姆特 H·韦斯 C·拉姆齐 N·阿克曼于 2019-08-12 设计创作，主要内容包括：本发明涉及：一种组合物,包含聚合物材料和基于氨基甲基双膦酸/盐/酯的含磷阻燃剂；一种用于生产该组合物的方法；阻燃剂的应用以及阻燃剂的所选结构。(The present invention relates to: a composition comprising a polymeric material and a phosphorus-containing flame retardant based on an aminomethyl bisphosphonate; a process for producing the composition; the use of flame retardants and the selected structure of the flame retardant.)

1. A composition having: polymeric materials, in particular thermoplastic polymeric materials; and 1 to 40 wt.%, relative to the total composition, of a halogen-free flame retardant contained and/or incorporated therein, characterized in that the flame retardant is a compound of formula (I), its corresponding ammonium salt, its corresponding phosphonate, or a mixture thereof:

wherein

(i)R¹And R²Are identical or different substituents and are selected from the group consisting of: linear, branched or cyclic alkyl, alkenyl and alkynyl groups; unsubstituted and alkyl-substituted phenyl; mononuclear and polynuclear aryl groups having up to 4 nuclei; mononuclear or polynuclear heteroaryl having up to 4 nuclei; a silane group; an allyl alcohol group, an alkyl alcohol group, or an aryl alcohol group; or

(ii)R¹And R²Together and including the N atom which is selected from the group consisting of carbon, oxygen, sulfur, phosphorus, silicon and nitrogen to form a saturated or monounsaturated or polyunsaturated heterocyclic ring having from 4 to 8 ring atoms, wherein, when a nitrogen atom is taken as a heterocyclic atom, the nitrogen atom is substituted with H, an alkyl group, an aryl group, or a methylphosphonic acid group of the following structure (II),

and wherein, when carbon, phosphorus or silicon is used as a heterocyclic atom, the atom may have a substituent selected from the group consisting of: H. alkyl, aryl, -NH₂、-NHR、-NR₂-OH, -OR, -O, -I, -CI, -Br, wherein R is alkyl, aryl,

and wherein-X-is an oxygen atom, -O-, or-X-is a single bond, and

wherein

(i)R³、R⁴、R⁵And R⁶Are identical or different substituents and are selected from the group consisting of: h; linear, branched or cyclic alkyl, alkenyl and alkynyl groups; unsubstituted and alkyl-substituted phenyl; a polynuclear aryl group having up to 4 nuclei; single core or multiple cores with up to 4 coresA heteroaryl group; a silane group; an allyl alcohol group, an alkyl alcohol group, or an aryl alcohol group; a cation, wherein the cation is Na⁺、K⁺、Mg²⁺、Ca²⁺、B³⁺、Al³⁺、Zn²⁺、NH₄ ⁺Or an ammonium ion of an amine compound selected from the group consisting of: melamine or its condensation product, preferably melam, melem, melon amine, urea, guanidine, morpholine and piperazine, wherein

(ia) when R is¹And R²When both are methyl, R³、R⁴、R⁵And R⁶Are identical or different substituents and are selected from the group consisting of: linear, branched or cyclic alkyl, alkenyl and alkynyl groups; unsubstituted and alkyl-substituted phenyl; a polynuclear aryl group having up to 4 nuclei; mononuclear or polynuclear heteroaryl having up to 4 nuclei; a silane group; an allyl alcohol group, an alkyl alcohol group, or an aryl alcohol group; a cation, wherein the cation is Mg²⁺、Ca²⁺、B³⁺、Al³⁺、Zn²⁺Or an ammonium ion of an amine compound selected from the group consisting of: melamine or its condensation product, preferably melam, melem, melon amine, urea, guanidine, morpholine and piperazine

And/or

(ii) when-X-is an oxygen atom, -O-OR³and-OR⁴Together and/OR-OR⁵and-OR⁶P atoms taken together and including phosphonic acid groups form a cyclic phosphonate ester of 4 to 10 atoms in ring size, and/or

(iii) when-X-is a single bond, R³and-OR⁴P atoms taken together and comprising a phosphonite group form a cyclic phosphonite having a ring size of 4 to 10 atoms, and/OR-OR⁵and-OR⁶The P atoms taken together and comprising the phosphonic acid group form a cyclic phosphonate ester of 4 to 10 atoms in size.

2. The composition of claim 1, wherein R is¹And R²Together and including the N atom, form a morpholine ring or a piperidine ring.

3. The composition of claim 1, wherein R is¹And R²Are the same or different substituents, wherein at least one substituent is melamine, wherein the nitrogen atom of the amino group is substituted with H, alkyl, aryl, or a methyl bisphosphonic acid group of the following structure (II):

4. composition according to any one of the preceding claims, characterized in that the dry flame retardant has a mass loss of up to 10% by weight at a temperature of 320 ℃ or more, preferably at a temperature of 335 ℃ or more, particularly preferably at a temperature of 350 ℃ or more.

5. The composition according to any of the preceding claims, wherein the phosphorus content of the flame retardant is at least 19.5 wt.%, preferably at least 20 wt.%, particularly preferably at least 21.5 wt.%, most preferably at least 23.5 wt.%.

6. The composition of any of the preceding claims, wherein the group R³、R⁴、R⁵And R⁶Is a cation or H, preferably H, wherein the cation is Na⁺、K⁺、Mg²⁺、Ca²⁺、B³⁺、Al³⁺、Zn²⁺、NH₄ ⁺Or an ammonium ion of an amine compound selected from the group consisting of: melamine or condensation products thereof, preferably melam, melem, melon, urea, guanidine, morpholine and piperazine.

7. The composition of any of the preceding claims, wherein the group R³、R⁴、R⁵And R⁶At least one ofAre organic groups, wherein each of the organic groups has greater than three carbon atoms.

8. The composition of any of the preceding claims, wherein the polymeric material is a thermoplastic selected from the group consisting of: polyvinyl butyral (PVB); polypropylene (PP); polyethylene (PE); polyamide (PA); polyesters, such as polybutylene terephthalate (PBT), polyethylene terephthalate (PET); polyurethane (PU); a polyurea; polyphenylene ether; a polyacetal; a polyacrylate; polymethacrylates; polyformaldehyde; polyvinyl acetals; polystyrene; acrylonitrile-butadiene-styrene (ABS); acrylonitrile-styrene-acrylate (ASA); a polycarbonate; polyether sulfone; a polysulfonate ester; polytetrafluoroethylene; a polyurea; a formaldehyde resin; a melamine resin; a polyether ketone; polyvinyl chloride; a polylactide; a polysiloxane; a phenolic resin; an epoxy resin; a polyimide; bismaleimide triazine; a thermoplastic polyurethane; ethylene-vinyl acetate copolymers (EVA); copolymers and/or mixtures of the above polymers.

9. The composition according to any one of the preceding claims, wherein the polymeric material comprises at least 3% or at least 5% or at least 10% or at least 15% by weight, and/or at most 35% or at most 30% or at most 25% by weight of the flame retardant, relative to the total composition.

10. Composition according to any one of the preceding claims, characterized in that it has at least one additional flame-retardant component, preferably chosen from nitrogenous bases, melamine derivatives, phosphoric acid/salts/esters, pyrophosphates, polyphosphoric acids/esters, organic and inorganic phosphonites, organic and inorganic phosphonic acids/esters, and derivatives of the aforementioned compounds, preferably chosen from ammonium polyphosphates, ammonium polyphosphate coated and/or coated and crosslinked by melamine, melamine resins, melamine derivatives, silanes, siloxanes, silicones or polystyrene, and 1,3, 5-triazine compounds, including melamine, melam, melem, melon, ammeline, ammelide, 2-ureidomelamine, melamine, Acetoguanamine, benzoguanamine, diaminophenyltriazine, melamine salts and adducts, melamine cyanurate, melamine borate, melamine orthophosphate, melamine pyrophosphate, dimelamine pyrophosphate, aluminum diethylphosphinate, melamine polyphosphate, polyphosphoric acids of oligomeric and polymeric 1,3, 5-triazine compounds and polyphosphoric acids/salts/esters of 1,3, 5-triazine compounds, guanine, piperazine phosphate, piperazine polyphosphate, ethylenediamine phosphate, pentaerythritol, dipentaerythritol, boron phosphate, 1,3, 5-trishydroxyethyl isocyanurate, 1,3, 5-triglycidyl isocyanurate, triallyl isocyanurate, and derivatives of the foregoing.

11. Composition according to any one of the preceding claims, characterized in that it has at least one filler material chosen from: calcium carbonate; silicates such as talc, clay or mica; silicon dioxide; calcium sulfate and barium sulfate; aluminum hydroxide; glass fibers and glass beads; and wood flour; cellulose powder; and activated carbon and graphite.

12. Composition according to any one of the preceding claims, characterized in that it has at least 50% by weight, preferably at least 70% by weight, particularly preferably at least 80% by weight and most preferably at least 90% by weight of polymeric material.

13. A process for producing a composition according to any one of the preceding claims, characterized in that the flame retardant is a co-condensation or co-addition component of the polymeric material, which is introduced into the polymeric material by polycondensation or polyaddition in the production of the polymeric material, wherein the polymeric material is preferably a polyester or a polyurethane.

14. A flame retardant as defined in any of the preceding claims, characterized in that the group R³、R⁴、R⁵And R⁶At least one of H or yangIons, wherein the cation is Na⁺、K⁺、Mg²⁺、Ca²⁺、B³⁺、Al³⁺、Zn²⁺、NH₄ ⁺Or an ammonium ion of an amine compound selected from the group consisting of: melamine or condensation products thereof, preferably melam, melem, melon, urea, guanidine, morpholine and piperazine.

15. Use of a compound of formula (I), its corresponding ammonium salt, its corresponding phosphonate, or a mixture thereof to provide flame retardancy to a polymeric material, particularly a thermoplastic polymer:

wherein the content of the first and second substances,

(i)R¹and R²Are identical or different substituents and are selected from the group consisting of: linear, branched or cyclic alkyl, alkenyl and alkynyl groups; unsubstituted and alkyl-substituted phenyl; mononuclear and polynuclear aryl groups having up to 4 nuclei; mononuclear or polynuclear heteroaryl having up to 4 nuclei; a silane group; an allyl alcohol group, an alkyl alcohol group, or an aryl alcohol group; or

and wherein-X-is an oxygen atom, -O-, or-X-is a single bond, and

wherein

(i)R³、R⁴、R⁵And R⁶Are identical or different substituents and are selected from the group consisting of: h; linear, branched or cyclic alkyl, alkenyl and alkynyl groups; unsubstituted and alkyl-substituted phenyl; a polynuclear aryl group having up to 4 nuclei; mononuclear or polynuclear heteroaryl having up to 4 nuclei; a silane group; an allyl alcohol group, an alkyl alcohol group, or an aryl alcohol group; a cation, wherein the cation is Na⁺、K⁺、Mg²⁺、Ca²⁺、B³⁺、Al³⁺、Zn²⁺、NH₄ ⁺Or an ammonium ion of an amine compound selected from the group consisting of: melamine or its condensation product, preferably melam, melem, melon amine, urea, guanidine, morpholine and piperazine

And/or

Background

Many substances are known for flame retarding polymeric materials, which may be used alone or in combination with other substances providing similar or complementary flame retarding properties. The most well known flame retardants are halogenated organic compounds, metal hydroxides, organic or inorganic phosphoric acid/salts/esters, phosphonic acid/salts/esters or phosphonous acid/salts/esters, and derivatives of 1,3, 5-triazine compounds, and mixtures thereof. These flame retardants can be distinguished between low molecular weight and high molecular weight. Although high molecular weight (i.e. polymeric) flame retardants, such as the halogenated polyol Exolit OP550 from clariant, advantageously have low plasticization and low migration capacity in polymeric materials, their miscibility with the polymeric material to be protected during technical processing tends to be poor relative to low molecular weight flame retardant additives, especially at low melt capacities. Furthermore, curing of polymeric materials may be negatively affected by the addition of high molecular weight flame retardants.

Therefore, most of the flame retardants used at present are low molecular weight compounds. Phosphorus-containing compounds are known to be particularly effective in this field. In case of fire, it may expand in the polymer material to form a bulky protective layer, which is called swelling (original: Intumeszenz). Thereby forming a barrier against the supply of oxygen and preventing continued combustion of the polymeric material.

Furthermore, the flame-retardant action in the solid phase can be based on an increase in the carbonization rate of the polymer material or the formation of inorganic glasses. Also contributing to the flame retardant activity is a gas phase mechanism which is believed to significantly slow the combustion process of the polymeric material by radical bonding with the PO radicals generated by the combustion of the phosphorus compound. The most important phosphorus-containing compounds are the halogenated phosphates: tris- (2-chloroethyl) phosphate (TCEP) and tris- (2-chloroisopropyl) phosphate (TCPP). However, their use is increasingly limited due to toxicity and ecological problems that may arise from their use, in particular because of the biological accumulation of such phosphates, which is difficult to separate from the waste water in municipal water treatment plants. In addition, it contains halogens, which in case of fire can lead to the generation and release of HX gas and other toxic compounds. In the electronics field in particular, such corrosive fire gases pose a great risk.

An alternative to phosphate-containing flame retardants are halogenated phosphonates and halogen-free phosphonates. Compared with phosphate, it has especially obvious flame-retardant gas-phase activity. DE2128060 describes the use of aminomethane phosphonates having a phosphorus content of up to 23.2% by weight as flame retardants in polyurethanes. Aminomethane phosphonates are prepared from hexamethylenetetramine and dialkyl or diaryl phosphonates. In order to use these phosphonates, they are dissolved together with further additives which may be required in the polyol component of the polyurethane molding mixture and the polyisocyanates are added thereto. The NH group-containing ester is incorporated into the polymeric material by addition to the isocyanate group.

EP0001996 relates to the production of dimethyl N, N-bis- (2-hydroxyalkyl) aminomethane phosphonate, which is used mainly as flame retardant additive in polymeric materials, in particular in polyurethanes. For its synthesis, as catalyst, an H-acidic compound is added to a mixture of dimethyl phosphite and oxazolidine. The product has terminal secondary hydroxyl groups and can be incorporated into the polymeric material when added to the polyol component of the polyurethane-forming mixture. However, the added H-acidic species remain in the polymeric material, which can lead to performance impairment. Alternatively, it may be necessary to convert it to its corresponding alkali metal salt prior to addition to the polyol component so that it can be isolated from the phosphonate ester.

CA2027078 relates to aryl aminomethane phosphonates which may be used as flame retardants in foams, thermoplastics and thermosets. The corresponding compounds are prepared by reacting an amine with a trialkyl or triaryl phosphite and paraformaldehyde. The product can be added to the polymeric material to be processed during extrusion or as an additive to the co-condensation component in a polycondensation reaction.

Journal paper Liu et al, ind.eng.chem.res. (2017),56,8789-8696 reports DOPO derivatives with flame retardant action, prepared from DOPO (9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide), paraformaldehyde and piperazine. They are halogen-free and have a flame-retardant action when used in polycarbonates. However, as in the above document, this compound also has only a low thermal stability, due to the P-CH₂The weaker P-C bond in the N group. Although the P-C bond is chemically and thermally stable in principle, the α -amino group stabilizes the carbon radical formed by homolytic cleavage, so that cleavage of the P-C bond in the flame retardant already occurs at relatively low temperatures. Since the tertiary amines formed by homolysis have a relatively low molecular weight, they escape as volatile components and lead to a corresponding loss of mass. If the flame retardant is embedded in the polymeric material, enhanced smoke may be formed by the release of the amine. Due to the lower decomposition temperature, the flame retardant is already partially degraded during the shaping process of the polymer material, in which the flame retardant is incorporated. Another disadvantage of this flame retardant is that, due to its low phosphorus content, it has to be added to the polymeric material in high concentrations, which can greatly impair the processability, flexibility and other product properties of the polymeric material.

Object of the Invention

Against this background, it is an object of the present invention to provide compositions with polymeric materials which have halogen-free flame retardants, which have similar or even better flame-retardant properties than the prior art, which can be used in lower concentrations in the compositions with good flame-retardant action, which decompose at higher temperatures than known flame retardants, preferably well above the processing and/or production temperatures and just below or at the decomposition temperature of the polymeric material, and which, on decomposition thereof, lead to a lower smoke density and/or lower smoke toxicity in the polymeric material.

Description of the invention

According to the invention, this object is solved by a composition having: polymeric materials, in particular thermoplastic or thermosetting polymeric materials; and 1-40 wt.%, relative to the total composition, of a halogen-free flame retardant contained and/or incorporated therein, wherein the flame retardant is a compound of formula (I):

wherein

and it isIn (e), when carbon, phosphorus or silicon is used as a heterocyclic atom, the atom may have a substituent selected from the group consisting of: H. alkyl, aryl, -NH₂、-NHR、-NR₂-OH, -OR, -O, -I, -CI, -Br, wherein R is alkyl, aryl,

and wherein-X-is an oxygen atom, -O-, or-X-is a single bond, and

wherein

(i)R³、R⁴、R⁵And R⁶Are identical or different substituents and are selected from the group consisting of: h; linear, branched or cyclic alkyl, alkenyl and alkynyl groups; unsubstituted and alkyl-substituted phenyl; a polynuclear aryl group having up to 4 nuclei; mononuclear or polynuclear heteroaryl having up to 4 nuclei; a silane group; an allyl alcohol group, an alkyl alcohol group, or an aryl alcohol group; a cation, wherein the cation is Na⁺、K⁺、Mg²⁺、Ca²⁺、B³⁺、Al³⁺、Zn²⁺、NH₄ ⁺Or an ammonium ion of an amine compound selected from the group consisting of: melamine or its condensation product, preferably melam, melem, melon amine, urea, guanidine, morpholine and piperazine, wherein

And/or

The flame retardants of the invention can be produced according to the process described in DE3133308A 1. According to this process, alkylaminomethane diphosphonic acids or acrylic acid derivatives thereof can be obtained in very good yields if the reaction product of acetic anhydride or acetyl chloride with phosphorous acid is reacted with alkylmethylamines in stoichiometric ratios. In order to obtain as high a yield as possible, the reaction temperature of the first reaction step, i.e.the reaction of acetic anhydride or acetyl chloride with phosphorous acid, is kept at 40-60 ℃. In the first reaction step, a mixture of phosphorus trichloride and acetic acid may be used instead of acetic anhydride or acetyl chloride and phosphorous acid as reactants. Suitable alkyl carboxamides are, for example, monoalkyl carboxamides and dialkylformamide, such as: methyl formamide and dimethyl formamide; ethylformamide and diethylformamide; morpholine, piperidine, pyrrolidine, O-oxazolidine, formyl compounds of alkanolamines, and the like.

In a preferred embodiment, R¹And R²Together and including the N atom, form a morpholine ring or piperidine ring, with particular preference given to structures based on formulae (II) and (III).

Preferably, in these structures, X ═ O-, and R³、R⁴、R⁵And R⁶Is H, Na⁺、NH₄ ⁺、Zn²⁺Or Al³⁺. In a particularly preferred embodiment, all radicals R³、R⁴、R⁵And R⁶Is H. In another preferred embodiment, the group R³、R⁴、R⁵And R⁶Three of which are sodium and one group is H.

In another embodiment, R¹And R²Together and including the N atom, form a1, 3, 5-triazinylcyclohexane ring, with particular preference based on the structure of formula (IV).

In another preferred embodiment, R¹And R²Together and including the N atom, form a1, 3, 5-triazine-2, 4, 6-tricyclohexane ring, with particular preference given to structures based on formula (V).

In another preferred embodiment, R¹And R²Are the same or different substituents, wherein at least one substituent is melamine, wherein the nitrogen atom of the amino group is substituted with H, alkyl, aryl, or a methyl bisphosphonic acid group of the following structure (II).

Particularly preferably, on each amino nitrogen atom, one substituent is H and the other substituent is a methyl bisphosphonic acid group of formula (II). In another preferred embodiment, both substituents are methyl bisphosphonic acid groups of the formula (II) on each nitrogen atom.

The flame retardants of the invention have a higher thermal stability compared to the phosphonic acids/salts/esters known from the prior art, the carbon alpha to the nitrogen of which is substituted by only one phosphonic acid group. This means that the decomposition temperature is higher than in comparable known phosphonic acids/salts/esters. In the context of the present invention, the decomposition temperature is understood to be the temperature at which the mass loss of the dried sample of flame retardant reaches 2% by weight. For example, aminotrimethylene phosphonic acid (ATMP, CAS:6419-19-8) has achieved a mass loss of 2% by weight at 176.4 ℃ (see FIG. 5). The phosphonic acids/salts/esters according to the invention, however, only reach a corresponding mass loss at significantly higher temperatures (see fig. 2 and 4). The mass loss of the sample as a function of temperature can be determined by thermogravimetry. Herein, "dry" means that the water content of the flame retardant is <0.5 wt.%. The water content of the flame retardant can be determined by methods known to the person skilled in the art, for example colorimetric karl fischer titration or near infrared spectroscopy. The flame retardants of the invention are particularly suitable for incorporation into polymeric materials to be processed by extrusion, since they do not decompose at the processing temperatures customary for extrusion, but only exhibit their flame-retardant action at the higher temperatures occurring on combustion.

In addition, the flame retardants of the present invention advantageously produce less smoke. This is reflected in a higher residual mass after decomposition.

The inventors believe that the increase in thermal stability of the flame retardant of the invention is caused by its particular structure. In principle, in the thermal decomposition of aminomethane phosphonic acids/salts/esters, bond cleavage first occurs at the weaker P-C bond of the P-CH2N group. While the P-C bond is chemically and thermally stable in principle, the α -amino group stabilizes the carbon radical formed by homolytic cleavage, so that cleavage of the P-C bond in aminomethane phosphonic acid/salt occurs at lower temperatures. Since the alpha-amino group in the compounds of the prior art has a relatively low molecular weight, the corresponding amine can escape as a gaseous product after homolytic cleavage. The evolution of the amine is the thermodynamic driving force for the reaction and therefore it takes precedence. In the flame retardant of the present invention, another phosphonic acid group is attached to the carbon radical at the α -position of the amino group. Thus, the amine has a higher molecular weight and therefore, in principle, a smaller proportion of its escape. In order for the amine to escape at a lower temperature, it must have a smaller mass, which can only be achieved by homolytic cleavage of the P-C bond to the second phosphonic acid group. However, this reaction does not occur or hardly occurs, since this gives rise to particularly unstable carbenes. Thus, in the decomposition of the polymeric material, significantly less amine release and less smoke generation is observed. Furthermore, since the amine does not escape immediately after bond cleavage, the reverse reaction (i.e. the combination of two radicals into the starting compound) can also be achieved. The above-described effect results in the cleavage of the P — C bond, which is not as advantageous as the compounds of the prior art, and thus the aminomethane phosphonic acid/salt/ester of the present invention has a significantly improved thermal stability.

In a preferred embodiment of the invention, the decomposition temperature (i.e.a mass loss of 2% by weight of dry flame retardant) is 200 ℃, particularly preferably 220 ℃, most preferably 245 ℃.

Because the carbon atom alpha to the amino group is doubly substituted with phosphonic acid groups, the flame retardants of the invention have a higher phosphorus content than prior art phosphonic acids/salts/esters. Studies have shown that the flame retardant action of phosphorus-containing flame retardants increases with increasing phosphorus content. Therefore, the flame retardant of the present invention is particularly high in effectiveness (i.e., flame retarding effect per unit mass of the flame retardant used). Therefore, even if the concentration of the flame retardant in the polymer material is low, a good flame-retardant effect can be obtained. At the same time, the properties of the polymer material (in particular processability and elongation at break) are hardly affected. In a preferred embodiment, the phosphorus content of the flame retardant is at least 19.5 wt.%, preferably at least 20 wt.%, particularly preferably at least 21.5 wt.%, most preferably at least 23.5 wt.%. In order to achieve a high phosphorus content of the flame retardants according to the invention, the radical R¹-R⁶Advantageously of as low a quality as possible.

In particular as an additive to one or more components which preferably catalyze the polymerization reaction, it can be advantageous to use the flame retardants of the invention as salts or esters, particularly preferably as salts. Thereby avoiding possible interaction of the free acid groups of the flame retardant with the components, for example with the reaction catalyst. The flame retardants of the invention are also advantageously used as salts or esters in pH-sensitive polymeric materials, i.e. polymeric materials that change structure and/or decompose under the action of acids. Furthermore, for such applications, the salt form may be dissolved in water and mixed in some way with the polyol to homogeneity. When the flame retardant is used as an ester, it additionally bonds better to the substrate due to hydrophobicity, which in turn leads to better mechanical properties and less migration from the polymer.

In a preferred embodiment of the invention, the radical R³、R⁴、R⁵And R⁶At least one, preferably at least two, particularly preferably at least three, most preferably four of them are cations, wherein the cation is Na⁺、K⁺、Mg²⁺、Ca²⁺、B³⁺、Al³⁺、Zn² ⁺、NH₄ ⁺Or an ammonium ion of an amine compound selected from the group consisting of: melamine or condensation products thereof, preferably melam, melem, melon, urea, guanidine, morpholine and piperazine. Na is particularly preferred⁺And Ca²⁺. Most preferably, Na is used⁺As the cation, since it has a low molecular weight, and therefore the weight proportion of phosphorus in the flame retardant can be kept as high as possible.

The use of the flame retardants according to the invention as acids can be advantageous, in particular when the polymer to be protected is not a nonpolar polyolefin but a polar polymer, for example a polyamide, polyurethane, polyurea or polyester. In particular, when used as a co-condensation/addition component, the flame retardant is preferably an acid. Thus, in a preferred embodiment of the invention, the group R³、R⁴、R⁵And R⁶At least one, preferably at least two, particularly preferably at least three, most preferably four of these is H. For example, the flame retardant of the present invention may preferably be added in the form of an acid as a co-addition component to a polyurethane foaming process. Without being limited by theory, the inventors believe that the reaction of the isocyanate with the phosphonic acid groups leads to the incorporation of the flame retardant into the polymer and to the formation of particularly stable P — O — C (═ O) -N groups, which have a positive effect on the decomposition behavior of the polyurethane. The same is true for other polymers produced by polyaddition, such as polyethylene oxide, polypropylene oxide, polyethylene glycol and polyurea. Here, the phosphonic acid group also reacts with one of the components and is thus incorporated into the polymer. It is therefore particularly preferred to use the flame retardants of the invention in the acid form as a co-addition component in the production of polymers.

Similarly, in a preferred embodiment, the flame retardants of the invention are used in the acid form as co-condensation components in polycondensation reactions. Here, the inventors believe that the phosphonic acid group reacts with the hydroxyl or amino group of the condensation reaction component and is incorporated into the polymer. The flame retardants according to the invention are therefore preferably used in the acid form as co-condensation component in the production of polyesters, polycarbonates and polyamides.

In a preferred embodiment of the invention, the radical R³And/or R⁴And/or R⁵And/or R⁶Is an organic group having more than two carbon atoms. In the prior art, phosphonates with short-chain carbon groups (in particular methyl groups) are known. However, toxicity can be high due to alkylation under decomposition conditions. For example, human DNA may be permanently damaged. However, as the chain length increases, the alkylation decreases rapidly.

The polymeric material (into which the flame retardant may be incorporated) is preferably selected from the group consisting of: polyvinyl butyral (PVB); polypropylene (PP); polyethylene (PE); polyamide (PA); polyesters, such as polybutylene terephthalate (PBT), polyethylene terephthalate (PET); polyurethane (PU); thermoplastic Polyurethane (TPU); a polyurea; polyphenylene ether; a polyacetal; a polyacrylate; polymethacrylates; polyformaldehyde; polyvinyl acetals; polystyrene; acrylonitrile-butadiene-styrene (ABS); acrylonitrile-styrene-acrylate (ASA); a polycarbonate; polyether sulfone; a polysulfonate ester; polytetrafluoroethylene; a polyurea; a formaldehyde resin; a melamine resin; a polyether ketone; polyvinyl chloride; a polylactide; a polysiloxane; a phenolic resin; an epoxy resin; a polyimide; bismaleimide triazine; a thermoplastic polyurethane; ethylene-vinyl acetate copolymers (EVA); polylactide (PLA); polyhydroxybutyrate (PHB); copolymers and/or mixtures of the above polymers. The flame retardants according to the invention are particularly preferably used in foams of the abovementioned polymeric materials, particularly preferably in polyurethane foams. Here, the flame retardant is preferably added to the polyol component as an additive or as a co-condensation/addition component. When added as an additive to a flame retardant, it is preferably a salt or ester. When added as a co-condensation/addition component, the flame retardant is preferably an acid.

Particularly preferably, in the flame retardant used for this purpose, R¹And R²Together and including the N atom to form a morpholine ring, to obtain a flame retardant having the structure of formula (II).

It was observed that this phosphonic acid/salt/ester not only has a flame-retardant effect, it can also catalyze polyurethane foaming.

In a preferred embodiment, the polymeric material comprises at least 1.5 wt.% or at least 5 wt.% or at least 10 wt.% or at least 15 wt.%, and/or at most 35 wt.% or at most 30 wt.% or at most 25 wt.% of flame retardant with respect to the total polymer composition.

At these contents, on the one hand, good flame-retardant action of the polymer composition is ensured, and on the other hand, the processing properties and material properties of the polymer material are only slightly influenced.

The flame retardants of the present invention may be advantageously used in combination with other flame retardants, for example flame retardants that produce flame retardancy by other mechanisms. By the interaction of the flame retardant of the invention with other flame retardants, a synergistic effect, i.e. an effect which exceeds the pure sum of the flame-retardant action of the individual components, can be achieved.

In a preferred embodiment, the polymeric material comprises at least one additional flame retardant component, which is preferably selected from nitrogenous bases, melamine derivatives, phosphoric acid/salts/esters, pyrophosphoric acid/salts/esters, polyphosphoric acids/salts/esters, organic and inorganic phosphonous acids/salts/esters, organic and inorganic phosphonic acids/salts/esters, and derivatives of the aforementioned compounds, preferably selected from ammonium polyphosphates, ammonium polyphosphate coated and/or coated and crosslinked by melamine, melamine resins, melamine derivatives, silanes, siloxanes, polysiloxanes, silicones or polystyrene, and 1,3, 5-triazine compounds, including melamine, melam, melem, melon, ammeline, ammelide, 2-ureidomelamine, melamine, Acetoguanamine, benzoguanamine, diaminophenyltriazine, melamine salts and adducts, melamine cyanurate, melamine borate, melamine orthophosphate, melamine pyrophosphate, dimelamine pyrophosphate, aluminum diethylphosphinate, melamine polyphosphate, polyphosphoric acids of oligomeric and polymeric 1,3, 5-triazine compounds and polyphosphoric acids/salts/esters of 1,3, 5-triazine compounds, guanine, piperazine phosphate, piperazine polyphosphate, ethylenediamine phosphate, pentaerythritol, dipentaerythritol, boron phosphate, 1,3, 5-trishydroxyethyl isocyanurate, 1,3, 5-triglycidyl isocyanurate, triallyl isocyanurate, and derivatives of the foregoing. In a preferred embodiment, the polymeric material comprises a paraffin, silicone, siloxane, fat or mineral oil in order to provide better dispersion of the additional flame retardant component.

In addition to the flame retardant of the present invention, the polymeric material preferably comprises phosphoric acid/salt/ester, in particular ammonium polyphosphate, as an additional flame retardant component. Since phosphoric acid/salts/esters generally have a higher solid-phase activity than phosphonic acid/salts/esters, which have a higher gas-phase activity, particularly pronounced flame-retardant effects can be achieved by the combination.

In a preferred embodiment, the ratio of the flame retardant of the invention to the at least one additional flame retardant component in the polymeric material is from 1:18 to 1:1, preferably from 1:9 to 1:4, and particularly preferably from 1:6 to 1: 4. These ratios are also true for the use of ammonium polyphosphate as an additional flame retardant component.

Furthermore, in addition to the flame retardant of the present invention, the polymeric material preferably comprises additional filler materials selected from: calcium carbonate, silicates (e.g. talc, clay or mica, kaolin or wollastonite), silica, calcium sulfate and barium sulfate, aluminum hydroxide, glass fibers and glass beads, and wood flour, cellulose powder, activated carbon and graphite. The filler material may produce additional desirable characteristics of the polymeric material. In particular, this can reduce the price of the polymer material, dye it, or improve its mechanical properties (for example by reinforcing it with glass fibers).

In a further preferred embodiment of the invention, the polymer material has a halogen content of <1500 ppm by weight, preferably <900 ppm by weight in total. The halogen content can be determined by analytical methods customary to the person skilled in the art, such as Combustion Ion Chromatography (CIC). A particularly low halogen content is advantageous with respect to the flame retardants of the prior art, since the known flame retardants introduce an undesirably large amount of halogen in the form of inorganic or organically bound halogen. In the present invention, the term "halogen-free" allows for the presence of less halogen impurities in the above maximum amounts. However, to avoid the negative effects of halogens, they should generally be kept low.

If the flame retardant is incorporated into the polymeric material to be protected during the molding process, it is advantageous to use a dispersing aid when incorporating the flame retardant. Therefore, in another embodiment of the present invention, the polymer material of the present invention comprises 0.01 to 10 wt%, preferably 0.1 to 5.0 wt%, of a dispersing aid relative to the flame retardant of the present invention, wherein the dispersing aid is preferably selected from: fatty acid amides, including fatty acid monoamides, fatty acid bisamides, and fatty acid alkanolamides (e.g., oleamide and erucamide); fatty acid esters, including glycerides and wax esters; C16-C18 fatty acids; fatty acid alcohols, including cetyl and stearyl fatty acid alcohols; natural and synthetic waxes, polyethylene waxes and oxidized polyethylene waxes; and metal stearates, preferably of Ca, Zn, Mg, Ba, Al-, Cd, and Pb. The addition of the above-mentioned dispersing aid improves the metering properties of the flame retardant, the extrudability of the polymeric material and the uniformity of the flame retardant dispersed in the polymeric material.

In a further embodiment of the invention, the free water content (moisture content) of the flame retardant of the invention is <0.6 wt.%, preferably <0.4 wt.%. The lower water content also improves the accountability of the flame retardant, the extrudability of the polymeric material and the homogeneity of the dispersed flame retardant in the composition, and avoids hydrolysis-related decomposition.

Flame retardants can be added to polymeric materials by different methods. The flame retardant may first be incorporated into the polymeric material during the molding process. If the polymeric material is processed, for example by extrusion, the flame retardant may be added during extrusion, for example by masterbatch. In the present invention, the masterbatch is a polymeric material in the form of granules or powder, which contains the flame retardant and, if necessary, additional additives in higher concentrations than in the final application. To produce the polymeric material of the present invention, the masterbatch or different masterbatch is combined with additional polymeric material that is free of the flame retardant in the amount or proportion contained in the masterbatch, thereby forming the desired concentration of flame retardant in the final product. The advantage of a masterbatch over adding different substances in paste, powder or liquid form is that it ensures a higher process reliability and is very easy to process and meter. The flame retardant is homogeneously distributed in the polymer material by extrusion.

In another embodiment, the flame retardant is a co-condensation or co-addition component of the polymeric material, which is used in the production of the polymeric material by polycondensation or polyaddition. This allows the flame retardant to be incorporated into the polymeric material. Can be determined by suitable analytical techniques, in particular³¹P-NMR spectroscopy confirmed the incorporation of the flame retardant into the polymer. In a particularly preferred embodiment, the polymeric material is polyester or polyurethane. The advantage of a corresponding method is that the flame retardant is firmly bound to the polymer material and therefore hardly or not at all escapes from the polymer material, i.e. there is correspondingly less "leakage".

The invention also includes a flame retardant which is a compound of formula I, its corresponding ammonium salt, its corresponding phosphonate, or a mixture thereof, characterized in that the group R³、R⁴、R⁵And R⁶At least one of them is H or a cation, wherein the cation is Na⁺、K⁺、Mg²⁺、Ca²⁺、B³⁺、Al³⁺、Zn²⁺、NH₄ ⁺Or an ammonium ion of an amine compound selected from the group consisting of: melamine or condensation products thereof, preferably melam, melem, melon, urea, guanidine, morpholine and piperazine.

The invention also includes the use of a compound of formula (I), its corresponding ammonium salt, its corresponding phosphonate, or a mixture of the foregoing as a flame retardant to provide flame retardancy to a polymeric material, particularly a thermoplastic polymer.

Subject matter of the invention

The present invention relates to: a composition comprising a polymeric material and a phosphorus-containing flame retardant based on an aminomethyl bisphosphonate; a process for producing the composition; the use of flame retardants and the selected structure of the flame retardant.

Drawings

The figures show thermogravimetric measurements, wherein:

FIG. 1: DAMP-H₄Differential scanning calorimetry diagram

FIG. 2: DAMP-H₄Thermogram of

FIG. 3: MOMP-H₄Differential scanning calorimetry diagram

FIG. 4: MOMP-H₄Thermogram of

FIG. 5: differential scanning calorimetry pattern of ATMP

FIG. 6: thermogravimetric mapping of ATMP

FIG. 7: MOMP-Et₄Differential scanning calorimetry diagram

FIG. 8: MOMP-Et₄Thermogram of

FIG. 9: MOMP-DOPO₂Differential scanning calorimetry diagram

FIG. 10: MOMP-DOPO₂Thermogram of

FIG. 11: MOMP-H₂Differential scanning calorimetry trace of Zn

FIG. 12: MOMP-H₂Thermogram of Zn

FIG. 13: differential scanning calorimetry pattern of PIMP

FIG. 14: thermogravimetric mapping of PIMP

Material	1% weight loss	2% weight loss	Residual mass at 500 DEG C
				MOMP-H₄	251.7℃	276.9℃	64.29％
DAMP-H₄	244.5℃	273.1℃	71.41％
				ATMP-H₄	176.4℃	193.9℃	72.43％
MOMP-Et₄	101.7℃	117.1℃	19.58％
				MOM-DOPO₂	305.5℃	318.9℃	7.50％
MOMP-H₂Zn	375.0℃	382.3℃	78.75％
				PIMP-H₄	199.3	245.4	71.63％

Examples

The invention will now be further illustrated with reference to specific embodiments of the flame retardant of the invention, production examples of the composition of the invention, and with reference to the flame retardant examples and the accompanying drawings.

Embodiments of the flame retardant of the invention

Embodiment with dimethyl

Embodiment with diethyl radical

Embodiments with morpholine (MOMP)

Embodiments having piperazine (PIMP)

Embodiments having 1,3, 5-triazinylcyclohexane rings

Embodiments having cyclic phosphonatesFormula (II)

Embodiments with cyclic phosphonites

Embodiments having morpholine and cyclic phosphonates

Embodiments with morpholine and cyclic phosphonites

Embodiments having melamine and cyclic phosphonates

Production examples of the compositions of the present invention

Starting materials

Additional flame retardants:

budit 240: partially crosslinked phosphorus-containing polyacrylates prepared according to example 1 of WO2014/124933

Budit 315: melamine cyanurate from chemical plant of Bradenham (original: Chemische Fabrik Budenheim KG)

Budit 342: melamine polyphosphate from the Bradenham chemical plant

Budit 667: ammonium polyphosphate-based intumescent flame retardant system manufactured by Bradenham chemical plant

TCPP: tris- (2-chloroisopropyl) phosphate TCPP (CAS: 13674-84-5) manufactured by Sigma Aldrich

OP 550: exolit OP550 (CAS: 184538-58-7) phosphorus-containing polyol manufactured by Clariant AG

The determination method comprises the following steps:

differential Scanning Calorimetry (DSC)The measurement was carried out by using a manufacturing company of a speed-resistant instrument (original: Netzsch)STA409 PC/3/H Luxx type simultaneous thermogravimetry-differential scanning calorimetry (STA/TG-DSC) instrument manufactured by GmbH) is carried out at a heating rate of 10K/min in a nitrogen atmosphere at a temperature of 25-500 ℃. Sample (A)The product weight was about 15 mg. Evaluation was performed using NETZSCH Proteus software.

Thermogravimetric analysis (TGA)Measurement was carried out at a heating rate of 10K/min in a nitrogen atmosphere at 25 to 800 ℃ using an apparatus for simultaneous thermogravimetry-differential scanning calorimetry (STA/TG-DSC) of the type STA409 PC/3/H Luxx manufactured by Steady instruments manufacturing company. The weight of the sample is 12-15 mg. The TGA profile was evaluated using NETZSCH Proteus software.

Example 1: morpholine-methylaminodiphosphonic acid (MOMP-H)₄) Synthesis of (2)

0.1mol of 4-formylmorpholine are placed in a 500ml round-bottom flask and mixed with 0.2mol of phosphonic acid and 30ml of acetic anhydride. The reaction solution was stirred at 65 ℃ for 90 minutes. Subsequently, the acetic acid produced and the excess water were removed on a rotary evaporator under reduced pressure (. about.30 mbar) and dried in a drying oven at 85 ℃ for 4 hours to remove the solvent from the residue.

Example 2: piperazine-dimethylamino diphosphonic acid (PIMP-H)₄) Synthesis of (2)

In a 250ml round-bottom flask, 0.28mol of phosphonic acid was dissolved in 31ml of deionized water with stirring. A solution of 0.07mol of diformylpiperazine in 30ml of deionized water was added dropwise thereto over a period of 15 minutes. During the addition, a temperature increase of a few degrees was found. After the addition was complete, the reaction mixture was stirred under reflux for 3 hours. After the solution was cooled, excess water was removed on a rotary evaporator. To the liquid distillation residue was added dropwise a saturated piperazine solution. A white amorphous precipitate formed with the exotherm.

Example 3: dimethyl-methylaminodiphosphonic acid (DAMP-H)₄) Synthesis of (2)

0.9mol of dimethylformamide was placed in a 500ml round-bottom flask and mixed with 1.8mol of phosphonic acid and 225ml of acetic anhydride. The reaction solution was stirred at 90 ℃ for 90 minutes. Subsequently, the acetic acid produced and the excess water were removed on a rotary evaporator under reduced pressure (. about.300 mbar) and dried in a drying oven at 85 ℃ for 4 hours to remove the solvent from the residue.

Example 4: water soluble sodium salt of morpholine-methylamino diphosphonic acid (MOMP-H-Na)₃) Synthesis of (2)

0.289mmol of methylamino diphosphomorph (MOMP-H)₄) Dissolved in 50ml of deionized water and 0.867mmol of NaOH added. The pH of the solution was-9.

Example 5: morpholine tetraethyl methylaminodiphosphonate (MOMP-Et)₄) Synthesis of (2)

To prepare MOMP-Et₄0.1mol of morpholine was placed in the reactor and stirred. Further, 0.1mol of triethoxymethane was added dropwise. Then 0.2mol of dimethyl phosphorous acid are added. The mixture was heated to 120 ℃ and stirred at this temperature for 4 hours. After the reaction is complete, the product is purified by distillation under vacuum at 50mbar and 150 ℃.

In a preferred embodiment of the invention, the radical R³、R⁴、R⁵And R⁶Both cationic or organic groups, particularly preferably ethyl groups, since the corresponding substituted compounds can be used as catalysts in the synthesis of polyurethane foams. The use of such compounds is particularly advantageous because it both accelerates the synthesis of the polyurethane and improves the flame retardant properties of the finished polymer. Compounds having P-OH groups (e.g. MOMP-H₄) The corresponding catalytic effect was not shown, probably due to its presence in the form of zwitterions (PO)^-/NH⁺) The quaternary ammonium groups of which have no catalytic properties.

With the use of compounds having P-OH groups (e.g. MOMP-H)₄) Compared to the case of the corresponding substituted compounds, the so-called starting time is significantly shortened until foam formation, as shown in the previous studies.

The general method comprises the following steps: polyol (22.5g) was mixed with catalyst (ethylene glycol, 1.05g), pentane (4.5g) and each flame retardant at 1000 rpm. The isocyanate (MDI, 60.0g) was added with the disperser turned off and the mixture was stirred at 1500 rpm for 10 minutes and then immediately transferred.

Flame retardant	Capacity [ php ]]*	Time until foaming [ s ]]
			Is free of	0	15
MOMP-H₄	7.5	15
			MOMP-H₄	5.0	10
MOMP-H₄	2.5	5
			MOMP-Et₄	10	0-1
Exolit OP 550	7.5	15
			Exolit OP 550	2.5	15
TCPP	7.5	10
			TCPP	2.5	10

Php parts per 100 parts polyol

Example 6: morpholine-methylamino-didoo (MOM-DOPO)₂) Synthesis of (2)

The reaction is a condensation reaction, and H is eliminated by a formyl functional group on 4-formylmorpholine (4-FM) and a P-H group of a DOPO molecule₂O to form the product MOM-DOPO₂. For this purpose, 40g of DOPO were dissolved with 100ml of acetic Anhydride (AC) in a 250ml flask with stirring₂O) and the mixture is heated to 120 ℃. When the temperature was reached, 10g of 4-FM were added. After 5 hours, it was neutralized with 80ml of water and the ambient temperature was adjusted. After cooling, a white solid precipitated, which was filtered and washed with water. Acetic acid is produced as an additional by-product.

Example 7: morpholine-methyl amino diphosphonic acid zinc salt (MOMP-H)₂Zn) synthesis

To prepare the zinc salt (1:1), 50.0g (0.191mol) of MOMP are dispersed in 500g of H₂To O, 14.6g of ZnO (0.191mol) was added. The reaction mixture was heated to 95 ℃ and stirred at this temperature for 4 hours. The batch was then cooled to 50 ℃ and the solids were separated from the mother liquor. The filter cake was dried at 120 ℃ in circulating air.

Name (R)	Manufacturer of the product	purity/M_n	CAS
				MOMP	See example 1
ZnO	Alpha-epsal	At least 99.0 percent	1314-13-2
				Deionization of H₂O

Example 8: piperazine-dimethylamino diphosphonic acid (PIMP-H)₄) Synthesis of (2)

0.1mol of 1, 4-diformylpiperazine and 0.1mol of acetic anhydride were placed in a reactor and stirred. The mixture was heated to 120 ℃. In addition, 0.4mol of phosphorous acid was dissolved in 0.3mol of acetic anhydride. The solution was then added dropwise to the reactor. An additional 0.5mol of acetic anhydride was then added and the batch was heated to 135 ℃. After a reaction time of 30 minutes, 2.1mol of water are added dropwise. After a further 40 minutes of reaction time, the batch was cooled to room temperature. 70ml of sodium hydroxide solution are then added. The product was separated from the mother liquor and dissolved in water. The solution is then precipitated again with sulfuric acid, and the product is filtered, washed and dried.

Flame retardant examples

Composition comprising a metal oxide and a metal oxide

To verify the flame-retardant properties and to classify the inventive flame retardant compositions in different polymers, UL94 tests were carried out on test samples complying with the IEC/DIN EN 60695-11-10 standard.

UL94-V test

For each measurement, 5 test specimens were clamped in a vertical position and the flame of a bunsen burner was held at the free end. Here, with the aid of a cotton pad arranged under the test specimen, the burning time and the falling off of the burning portion were evaluated. The test was carried out precisely as specified in Underwriter laboratories UL94 standard and with a bunsen burner flame 2cm high.

As a result, ratings of flame retardant grades V-0 to V-2 are given. Here, V-0 means that the total burn time of the 5 test samples tested was less than 50 seconds and the cotton pad was not ignited by dripping glowing or burning test sample components. A rating of V-1 means that the 5 test specimens tested had a total burn time of greater than 50 seconds but less than 250 seconds and the cotton pad was also not ignited. V-2 means that the cotton pad was ignited by dripping test sample constituents in at least one of the 5 tests, although the total burning time of the 5 test samples tested was less than 250 seconds. The abbreviation NC stands for "not classifiable" and means that the measured total burning time is greater than 250 seconds. In many cases, which cannot be classified, the test specimen burns completely.

UL94-HB test

At least 3 test specimens are clamped in a horizontal position for each measurement and the flame of the bunsen burner is held at the free end. Here, the combustion rate and the total combustion distance were evaluated. The test was carried out precisely as specified in Underwriter laboratories UL94 standard and with a bunsen burner flame 2cm high.

As a result, a rating of flame retardant grade HB is given. The abbreviation "HB" means that the burn rate between two markers, the first of which is 25mm from the flame end and the second of which is 100mm from the flame end, is less than 40 mm/min. Furthermore, the flame front did not exceed the 100mm mark. The abbreviation NC stands for "unclassifiable" and means that the burning rate is >40 mm/min over a distance of 75mm, or the total burning distance is >100 mm.

Example 9: MOMP-H in polypropylene₄Flame retardant property of

Polymer and method of making same

To produce a flame retardant composition, the following polymeric materials were used in the following examples:

polypropylene (PP) HD120 MO manufactured by northern Europe chemical industry (plain: Borealis AG)

Pellets having a particle size of about 3X 1 were produced under conventional polypropylene extrusion conditions using a Process model 11 twin screw extruder manufactured by Siemens Feishel Scientific Inc. (original text: Thermo Fisher Scientific Inc.). The extrusion process was carried out at a throughput of about 5-7 kg/hour, a screw speed of 450-500r.p.M., and an extrusion zone temperature of 190-220 ℃. High quality test specimens conforming to UL94 were obtained by subsequent hot pressing. The test specimens had a thickness of 1.6 or 3.2 mm. The phosphonate produced according to example 1 was introduced into the polymer material during extrusion.

Table 1:

example 10: MOMP-H in Polyurethane (PU)₄Flame retardant property of

To produce the flame-retardant composition, the following components are reacted with one another in a foaming reaction:

polyol: 22.5g

Catalyst (ethylene glycol): 1.05g

Pentane: 4.5g

Isocyanate (MDI): 60g of

The flame retardant of the present invention is added to the polyol component prior to reaction. The mass fractions of flame retardant listed in the table below refer to the sum of the masses of polyol, catalyst, flame retardant and isocyanate.

#	PU[％]	Fire retardant [% ]]	Capacity [% ]]	UL94-HB	t_{General assembly}
						0	100	-	-	N.C.	50
1	98.2	MOMP-H₄	1.8	HB	7
						2	98.2	MOMP-2K^#	1.8	N.C.	30
3	91.8	MOMP-2K^#	8.2	N.C.	20
						4	98.2	DAMP-H₄	1.8	HB	4
5	98.2	TCPP	1.8	N.C.	26
						6	97.1	OP 550	2.9	HB	32
7	97.4	MOMP-Et₄	2.6	HB	4
						8**	97.4	MOMP-Et₄	2.6	HB	6

^#MOMP-H₄Dipotassium salt of (2)

Catalyst-free

Example 11: MOMP-H in Thermoplastic Polyurethane (TPU)₄Flame retardant property of

To produce a flame retardant composition, the following polymeric materials were used in the following examples:

thermoplastic Polyurethane (TPU) Elastollan 1185A manufactured by BASF SB

Pellets having a particle size of about 3X 1 were produced under conventional TPU extrusion conditions using a Process 11 twin-screw extruder manufactured by Saimer Feishell science Co. The extrusion process was carried out at a throughput of about 5 kg/hour, a screw speed of 300r.p.m., and an extrusion zone temperature of about 205 ℃. High quality test specimens conforming to UL94 were obtained by subsequent hot pressing. The thickness of the test specimen was 0.8 mm. The phosphonate produced according to example 1 was introduced into the polymer material during extrusion.

Test sample burn onto clip

^#drop-on drop-ignited cotton

^～: the second combustion cannot be performed because the test specimen has been burned out at the first combustion

Example 12: MOMP-H in thermoplastic Polyamides (PA)₂Flame retardant characteristics of Zn

To produce a flame retardant composition, the following materials were used in the following examples:

polyamide 6: ultramid B3S (BASF)

Glass Fiber (GF) for PA: CS7928(Lanxess)

Pellets having a particle size of about 3X 1 were produced under conventional PA6 extrusion conditions using a Process model 11 twin screw extruder manufactured by Siemer Feishel Scientific Inc. (original text: Thermo Fisher Scientific Inc.). The extrusion process was carried out at a throughput of about 5 kg/hour, a screw speed of 300r.p.m., and an extrusion zone temperature of about 280 ℃. High quality test specimens conforming to UL94 were obtained by subsequent hot pressing. The thickness of the test specimen was 0.8 mm. In the extrusion procedure, according to example 7 (MOMP-H)₂Zn) into the polymeric material.

burning test sample onto the clamp

**Exolit OP 1230

^～: the second combustion cannot be performed because the test specimen has been burned out at the first combustion

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