阅读说明：本技术 盘式电机 (Disk type motor ) 是由 王书华 刘步军 王建云 于 2020-12-30 设计创作，主要内容包括：本发明提供了一种盘式电机。盘式电机包括底座、定子、转子和编码器；定子与底座连接,定子包括多个线圈,线圈沿定子的周向分布；转子包括多个磁体,多个磁体沿转子的周向分布,沿转子的周向上,相邻的磁体朝向定子的磁极的极性不同,沿转子的轴向上,磁体位于线圈的一侧；与转子连接的编码器用于检测转子的角位移。本发明提供的盘式电机,整体高度低,控制精度高。(The invention provides a disk motor. The disc type motor comprises a base, a stator, a rotor and an encoder; the stator is connected with the base and comprises a plurality of coils, and the coils are distributed along the circumferential direction of the stator; the rotor comprises a plurality of magnets which are distributed along the circumferential direction of the rotor, the adjacent magnets have different polarities towards the magnetic poles of the stator along the circumferential direction of the rotor, and the magnets are positioned on one side of the coil along the axial direction of the rotor; an encoder is coupled to the rotor for detecting an angular displacement of the rotor. The disc type motor provided by the invention is low in overall height and high in control precision.)

1. Disc motor, its characterized in that includes:

a base;

the stator is connected with the base and comprises a plurality of coils which are distributed along the circumferential direction of the stator;

a rotor rotatable relative to the stator, the rotor including a plurality of magnets distributed along a circumferential direction of the rotor, adjacent magnets having different polarities of magnetic poles facing the stator in the circumferential direction of the rotor, and the magnets and the coils being distributed in an axial direction of the disc motor;

an encoder coupled to the rotor, the encoder configured to detect an angular displacement of the rotor.

2. The disc motor according to claim 1, wherein the encoder comprises a reading head, a grating disc and a rotating shaft, the reading head is connected with the base, the rotating shaft is fixedly connected with the rotor, the axis of the rotating shaft is collinear with the axis of the rotor, the grating disc is connected to the periphery of the rotating shaft, the grating disc can rotate synchronously with the rotating shaft, and the reading head is used for reading position information on the grating disc.

3. The disc motor of claim 2, wherein the base has a code mounting cavity therein, the read head and the grating disc both being received in the code mounting cavity.

4. The disc motor according to claim 2, further comprising a bearing mounted on the base and sleeved on an outer circumference of a junction of the rotor and the rotating shaft.

5. The disc motor of claim 4, wherein the stator and the base clamp an outer race of the bearing.

6. The disc motor according to claim 4, wherein the rotor includes a main body portion and an extended portion, the main body portion being connected to the extended portion, the magnet being connected to the main body portion, the magnet surrounding an outer periphery of the extended portion, the extended portion being adapted to be connected to the rotating shaft, the extended portion being protruded with respect to the magnet in an axial direction of the rotor; the center of the stator is provided with a sleeving hole, and the extending part penetrates through the sleeving hole.

7. The disc motor according to claim 6, wherein the protruding portion and the rotating shaft sandwich an inner ring of the bearing.

8. The disc motor of claim 7, wherein the protrusion has a first shoulder and the shaft has a second shoulder, the first and second shoulders cooperatively gripping the inner ring.

9. The disc motor of claim 3, further comprising a base plate coupled to the base and capable of covering an open side of the code mounting cavity to close the code mounting cavity.

10. The disc motor according to claim 9, wherein the rotating shaft includes a bottom plate positioning shoulder, the bottom plate is provided with a positioning hole, the rotating shaft can be inserted into the positioning hole, and the bottom plate positioning shoulder can abut against the bottom plate.

Technical Field

The invention relates to the technical field of motors, in particular to a disc type motor.

Background

In the existing direct-drive torque motors, the height of the motor is large (namely, the axial size of the motor is large), and the control precision of the motor is not high, so that the application occasions of the motor are limited.

Disclosure of Invention

The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a disc type motor which is small in height and high in control precision.

A disc motor according to an embodiment of the present invention includes: a base; the stator is connected with the base and comprises a plurality of coils which are distributed along the circumferential direction of the stator; a rotor rotatable relative to the stator, the rotor including a plurality of magnets distributed along a circumferential direction of the rotor, adjacent magnets having different polarities of magnetic poles facing the stator in the circumferential direction of the rotor, and the magnets and the coils being distributed in an axial direction of the disc motor; an encoder coupled to the rotor, the encoder configured to detect an angular displacement of the rotor.

According to the disc type motor provided by the embodiment of the invention, at least the following beneficial effects are achieved: in the disk type motor, the magnets and the coils are distributed along the axial direction of the motor, the magnets are distributed along the circumferential direction of the rotor, and the coils are distributed along the circumferential direction of the stator, so that the disk type motor is flat as a whole and low in height. In addition, since the disc motor of the present invention has an encoder for detecting the angular displacement of the rotor, the disc motor can accurately detect the rotation angle or the number of rotations of the rotor, which is advantageous for realizing high-precision control.

According to some embodiments of the present invention, the encoder includes a reading head, a grating disk and a rotating shaft, the reading head is connected to the base, the rotating shaft is fixedly connected to the rotor, an axis of the rotating shaft is collinear with an axis of the rotor, the grating disk is connected to an outer periphery of the rotating shaft, the grating disk can rotate synchronously with the rotating shaft, and the reading head is used for reading position information on the grating disk.

According to some embodiments of the invention, the base has a code mounting cavity therein, and the readhead and the grating disk are both received in the code mounting cavity.

According to some embodiments of the invention, the disc motor further comprises a bearing, the bearing is mounted on the base, and the bearing is sleeved on the periphery of the intersection of the rotor and the rotating shaft.

According to some embodiments of the invention, the stator and the mount clamp an outer race of the bearing.

According to some embodiments of the present invention, the rotor includes a main body part and an extended part, the main body part is connected to the extended part, the magnet is connected to the main body part, the magnet surrounds an outer circumference of the extended part, the extended part is configured to be connected to the rotation shaft, and the extended part is protruded with respect to the magnet in an axial direction of the rotor; the center of the stator is provided with a sleeving hole, and the extending part penetrates through the sleeving hole.

According to some embodiments of the invention, the protruding part and the shaft clamp an inner ring of the bearing.

According to some embodiments of the invention, the protrusion has a first shoulder and the shaft has a second shoulder, the first and second shoulders cooperatively gripping the inner race.

According to some embodiments of the invention, the disc motor further includes a bottom plate coupled with the base, and the bottom plate is capable of covering an open side of the encoder installation cavity to close the encoder installation cavity.

According to some embodiments of the present invention, the rotating shaft includes a bottom plate positioning shoulder, the bottom plate is provided with a positioning hole, the rotating shaft can penetrate through the positioning hole, and the bottom plate positioning shoulder can abut against the bottom plate.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The invention is further described with reference to the following figures and examples, in which:

fig. 1 is an overall schematic view of a disc motor;

fig. 2 is an exploded schematic view of the disc motor shown in fig. 1;

FIG. 3 is a schematic view of a rotor;

FIG. 4 is a schematic view of a stator;

FIG. 5 is a schematic diagram of an encoder;

fig. 6 is a sectional view of the disc motor shown in fig. 1.

Reference numerals: 101-base, 102-stator, 103-rotor, 201-encoder, 202-bearing, 203-bottom plate, 204-locating hole, 205-second shoulder, 301-main body part, 302-extending part, 303-magnet, 304-first shoulder, 401-coil, 402-gland, 403-sleeving hole, 501-reading head, 502-rotating shaft, 503-grating disk, 601-encoding installation cavity, 602-outer ring, 603-rolling part and 604-inner ring.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, several means are one or more, and plural means are two or more. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.

In the description of the present invention, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The disc motor includes a base 101, a stator 102, a rotor 103, and an encoder 201. Referring to fig. 1 and 4, the stator 102 is connected to the base 101, and the stator 102 includes a plurality of coils 401, and the plurality of coils 401 are distributed along the circumferential direction of the stator 102. Referring to fig. 1 and 3, the rotor 103 includes a plurality of magnets 303, and the plurality of magnets 303 are distributed along the circumferential direction of the rotor 103, and the polarities of adjacent magnetic poles facing the stator 102 are different in the circumferential direction of the rotor 103. For example, referring to fig. 3, the magnets 303 have a fan shape, and when one magnet 303 has an N pole facing the stator 102 and an S pole facing away from the stator 102, the other magnet 303 adjacent to the one magnet 303 has an S pole facing the stator 102. The magnets 303 and the coils 401 are distributed along the axial direction of the disk motor, and referring to fig. 2, in the axial direction of the disk motor, the magnets 303 are located on one side of the rotor 103 close to the coils 401, and a certain air gap is formed between the magnets 303 and the rotor 103. Referring to fig. 6, an encoder 201 is connected to the rotor 103, and the encoder 201 is used to detect an angular displacement of the rotor 103.

When coil 401 is energized, coil 401 generates a magnetic field in which magnet 303 is forced and moves, so that rotor 103 rotates relative to stator 102. In the disk motor, the magnets 303 and the coils 401 are both distributed along the axial direction of the motor, the plurality of magnets 303 are distributed along the circumferential direction of the rotor 103, and the plurality of coils 401 are distributed along the circumferential direction of the stator 102, so that the disk motor of the present invention is flat as a whole and low in height. In addition, since the disc motor of the present invention has the encoder 201 for detecting the angular displacement of the rotor 103, the disc motor can accurately detect the rotation angle or the number of rotations of the rotor 103, which is advantageous for achieving high-precision control.

Referring to fig. 5 and 6, in some embodiments, the encoder 201 includes a read head 501, a grating disk 503, and a spindle 502. The rotating shaft 502 is fixedly connected with the rotor 103, the axis of the rotating shaft 502 is collinear with the axis of the rotor 103, and the rotating shaft 502 and the rotor 103 can synchronously rotate; the grating disk 503 is connected to the outer periphery of the rotating shaft 502, and the grating disk 503 can also rotate synchronously with the rotating shaft 502. The reading head 501 is connected with the base 101, the reading head 501 is used for reading the position information on the grating disk 503, and the angular displacement of the rotor 103 can be calculated by comparing the position information at certain two time points. Referring to fig. 6, in some embodiments, the base 101 has a code installation cavity 601 inside, and the reading head 501 and the grating disk 503 are both accommodated in the code installation cavity 601, wherein the reading head 501 can be fixed to the wall surface of the code installation cavity 601 by screws. The reading head 501 and the grating disk 503 belong to parts which are easy to damage in the encoder 201, and the accommodation of the reading head 501 and the grating disk 503 in the encoding installation cavity 601 of the base 101 is beneficial to reducing the risk of damage. Referring to fig. 2, the disc motor further includes a base plate 203, the base plate 203 is coupled to the base 101, and the base plate 203 can cover an open side of the encoder installation cavity 601 to close the encoder installation cavity 601, thereby further reducing a risk of damage to the encoder 201. Referring to fig. 2, 5 and 6, the bottom plate 203 is further provided with a positioning hole 204, the rotating shaft 502 further includes a bottom plate positioning shoulder, the rotating shaft 502 can be inserted into the positioning hole 204, and the bottom plate positioning shoulder can abut against the bottom plate 203 to block the movement of the bottom plate 203, so as to position the connection between the bottom plate 203 and the rotating shaft 502.

Referring to fig. 3, the rotor 103 includes a main body 301 and an extending portion 302, the main body 301 is disc-shaped, the extending portion 302 is column-shaped, the main body 301 and the extending portion 302 are connected, a magnet 303 is attached to the main body 301, and the magnet 303 surrounds the periphery of the extending portion 302, and the extending portion 302 protrudes relative to the magnet 303 in the axial direction of the rotor 103. Referring to fig. 4, the stator 102 further includes a cover 402, the coil 401 is mounted in the cover 402 and fixed by potting, a sleeve hole 403 is formed in the center of the cover 402, and the body 301 is inserted into the sleeve hole 403. The mutual constraint between the sleeve hole 403 and the protrusion 302 can play a role in positioning the assembly between the stator 102 and the rotor 103. The protruding portion 302 is used to connect with the rotating shaft 502, and may be specifically connected by a threaded fastener such as a screw.

Referring to fig. 2 and 6, the disc motor further includes a bearing 202, the bearing 202 is mounted on the base 101, and the bearing 202 is sleeved on the outer circumference of the intersection of the rotor 103 and the rotating shaft 502. The bearing 202 is used for supporting the rotatable rotor 103 and the rotating shaft 502 at the same time, and is used for reducing friction applied when the rotor 103 and the rotating shaft 502 rotate. The bearing 202 may be a cross roller bearing 202, or a plurality of ball bearings 202. The bearing 202 includes an outer ring 602, an inner ring 604, and rolling elements 603 (rollers or balls in the bearing 202 are rolling elements 603), wherein the rolling elements 603 are located between the outer ring 602 and the inner ring 604, the outer ring 602 is capable of rotating relative to the inner ring 604, and the rolling elements 603 roll when the outer ring 602 rotates relative to the inner ring 604.

Referring to fig. 6, the stator 102 and the base 101 jointly clamp the outer ring 602 of the bearing 202 from different axial sides of the bearing 202, so as to perform a preliminary positioning on the bearing 202, specifically, the outer ring 602 of the bearing 202 can be clamped by the wall surfaces of the gland 402 and the groove body formed in the base 101. The protruding portion 302 and the rotating shaft 502 sandwich the inner ring 604 of the bearing 202 from different sides in the axial direction of the bearing 202, and when the rotor 103 and the rotating shaft 502 rotate, the inner ring 604 rotates with respect to the outer ring 602, thereby functioning as the bearing 202. Specifically, the protruding portion 302 has a first shoulder 304, the shaft 502 has a second shoulder 205, and the first shoulder 304 and the second shoulder 205 together clamp an inner race 604 of the bearing 202. This arrangement for clamping or positioning the inner race 604 with the first and second shoulders 304, 205 is relatively simple and does not require additional attachment or positioning features.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention. Furthermore, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.