阅读说明：本技术 一种智能废气处理设备 (Intelligent waste gas treatment equipment ) 是由 王志伟 于 2020-12-30 设计创作，主要内容包括：本发明属于工业废气处理技术领域,具体涉及一种智能废气处理设备。本发明提供了一种智能废气处理设备,包括风机、处理箱、进气口、出气口；所述进气口和出气口分别设置在所述处理箱的两侧,所述风机设置在所述出气口一侧；所述处理箱内部设置有前置过滤器和活性炭装填箱,所述前置过滤器设置在所述进气口和活性炭装填箱之间。本发明提供的一种智能废气处理设备,通过采集实时风量数据调节风机频率,保证废气处理效果的同时极大降低设备能耗。(The invention belongs to the technical field of industrial waste gas treatment, and particularly relates to intelligent waste gas treatment equipment. The invention provides intelligent waste gas treatment equipment which comprises a fan, a treatment box, a gas inlet and a gas outlet, wherein the fan is arranged in the treatment box; the air inlet and the air outlet are respectively arranged at two sides of the treatment box, and the fan is arranged at one side of the air outlet; the treatment incasement portion is provided with leading filter and active carbon and fills the case, leading filter sets up between air inlet and the active carbon fills the case. According to the intelligent waste gas treatment equipment, the frequency of the fan is adjusted by collecting real-time air volume data, so that the energy consumption of the equipment is greatly reduced while the waste gas treatment effect is ensured.)

1. An intelligent waste gas treatment device is characterized by comprising a fan (1), a treatment box (2), a gas inlet (3) and a gas outlet (4); the air inlet (3) and the air outlet (4) are respectively arranged at two sides of the treatment box (2), and the fan (1) is arranged at one side of the air outlet (4); the treatment box (2) is internally provided with a pre-filter (5) and an activated carbon filling box (6), wherein the pre-filter (5) is arranged between the air inlet (3) and the activated carbon filling box (6).

2. An intelligent exhaust gas treatment device according to claim 1, wherein a spraying system is arranged in the treatment tank (2), and the spraying system comprises a temperature sensor (7) and a water spray pipe (8).

3. An intelligent exhaust gas treatment device according to claim 1, wherein a pressure monitoring device (9) is arranged in the treatment tank (2), and the pressure monitoring device (9) is arranged on two sides of the pre-filter (5).

4. An intelligent exhaust gas treatment device according to claim 1, wherein an air velocity sensor (10) is arranged in the treatment tank.

5. An intelligent exhaust treatment device according to claim 1, further comprising a control cabinet (11), wherein a central processing unit and a control system are arranged in the control cabinet (11).

6. An intelligent exhaust gas treatment device according to claim 1, wherein the control cabinet (11) further comprises an industrial touch screen (12).

7. An intelligent exhaust gas treatment device according to claim 1, wherein the activated carbon filling boxes (6) are arranged in a drawer structure, and the number of the activated carbon filling boxes (6) is 1-10.

8. An intelligent exhaust gas treatment device according to claim 1, wherein the pre-filter (5) is arranged as a drawer mechanism.

9. An intelligent exhaust treatment device according to claim 1, wherein the number of the treatment tanks (2) is 1-3, and a plurality of treatment tanks (2) are connected in series.

10. An intelligent exhaust treatment device according to claim 1, further comprising a base (13), wherein the base (13) is provided with a movable mechanism.

Technical Field

The invention belongs to the technical field of industrial waste gas treatment, and particularly relates to intelligent waste gas treatment equipment.

Background

The organic waste gas is waste gas generated in industrial production, generally has the characteristics of flammability, explosiveness, toxicity, harmfulness, insolubility in water, solubility in organic solvents, high treatment difficulty and the like, can cause great damage to air and natural environment when being randomly discharged into the environment, and can be discharged after strict waste gas purification treatment. The existing waste gas purification method generally comprises an activated carbon adsorption method, a spray tower purification method, a combustion method, a catalytic reaction method and the like, wherein the activated carbon adsorption method is convenient to operate and relatively low in cost, so that the method is generally applied. There are the following problems:

(1) the existing activated carbon adsorption method generally leads organic waste gas into a filter cylinder filled with activated carbon, but the mode has the disadvantages of low waste gas purification efficiency and troublesome replacement of an activated carbon layer, thereby bringing great inconvenience to operators;

(2) waste gas system and production can not be synchronous, cause waste: the traditional waste gas system is designed according to the maximum capacity, so that the maximum capacity production can be rarely kept by a user in the production process of one year in practice, if the maximum capacity production is not kept, the total fan of the waste gas system does not need to be operated at the maximum power in practice, the energy consumption of the waste gas system in unit time is high, and the cost waste is serious;

(3) there is no means for monitoring and maintaining components in the exhaust system, and it is impossible to monitor the real-time status and working effect of the equipment and to determine when to update the equipment.

Disclosure of Invention

Aiming at the problems, the invention provides intelligent waste gas treatment equipment which comprises a fan, a treatment box, a gas inlet and a gas outlet; the air inlet and the air outlet are respectively arranged at two sides of the treatment box, and the fan is arranged at one side of the air outlet; the treatment incasement portion is provided with leading filter and active carbon and fills the case, leading filter sets up between air inlet and the active carbon fills the case.

As a preferred technical scheme, a spraying system is arranged in the treatment box and comprises a temperature sensor and a water spraying pipe. The temperature sensor monitors the temperature in the treatment box in real time, if the temperature exceeds a set value, an alarm is started through a program in the control cabinet, when the alarm reaches a set time, the equipment does not stop working or the temperature reaches a set high point, and then the spraying fire extinguishing is started.

As a preferred technical scheme, a pressure monitoring device is arranged in the treatment box and arranged on two sides of the pre-filter. Preferably, the pressure monitoring device is a differential pressure gauge, the pressure difference between the front side and the rear side of the pre-filter is monitored in real time, if the pre-filter absorbs excessive impurities to cause blockage, the gas pressure between the front side and the rear side of the pre-filter presents a larger difference, and if the parameter difference of the pressure monitoring device between the front side and the rear side reaches a set value, the pre-filter is prompted to be replaced.

As a preferable technical scheme, an air speed sensor is arranged in the processing box. The wind speed sensor detects the speed of the waste gas passing through the processing box, and controls the frequency of the fan according to the incoming wind volume, so that the working state of the fan is matched with the incoming wind volume, and energy waste is avoided.

The wind speed sensor is arranged at one end of the air inlet or one end of the air outlet in the processing box.

As a preferred technical scheme, the intelligent control system further comprises a control cabinet, wherein a central processing unit and a built-in control system are arranged in the control cabinet. The control cabinet provides functions of timing on-off, time-sharing working, automatic adjustment and the like.

As a preferred technical scheme, the control cabinet further comprises an industrial touch screen. The industrial touch screen is convenient for an operator to set and check the equipment.

As a preferred technical scheme, the activated carbon filling boxes are arranged in a drawer structure, and the number of the activated carbon filling boxes is 1-10.

As a preferred solution, the pre-filter is provided as a drawer mechanism.

As a preferred technical scheme, the number of the treatment boxes is 1-3, and a plurality of the treatment boxes are connected in series.

As a preferred technical scheme, the device also comprises a base, wherein a movable mechanism is arranged on the base.

Has the advantages that:

(1) according to the intelligent waste gas treatment equipment, the frequency of the fan is adjusted by collecting real-time air volume data, so that the energy consumption of the equipment is greatly reduced while the waste gas treatment effect is ensured;

(2) the safety of the equipment use is ensured by detecting the internal temperature of the equipment and alarming and spraying at high temperature;

(3) the internal pressure difference of the equipment is detected, so that consumables are reminded to be replaced in time, and the treatment effect of the equipment is guaranteed;

(4) consumable, the convenience that lifting means used are conveniently changed through the drawer structure.

(5) Through the automatic control of the intelligent control system, the automatic startup and shutdown is set according to the production time, so that the normal work of equipment in the production process is ensured, and the waste caused by the unclosed waste gas equipment and the environmental protection penalty caused by the unclosed equipment are prevented.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

The drawings of the embodiments of the disclosure only relate to the structures related to the embodiments of the disclosure, and other structures can refer to the common design. For purposes of clarity, the thickness of layers or regions in the figures used to describe embodiments of the present disclosure are exaggerated or reduced, i.e., the figures are not drawn on a true scale.

FIG. 1 is a schematic diagram of an internal structure of an intelligent exhaust treatment device provided by the present invention;

FIG. 2 is a schematic front external view;

FIG. 3 is a schematic view of the backside external structure;

FIGS. 4 and 5 are schematic diagrams of the internal structure of an intelligent exhaust gas treatment device in the embodiment;

the device comprises a fan 1, a processing box 2, an air inlet 3, an air outlet 4, a prefilter 5, an active carbon filling box 6, a temperature sensor 7, a water spray pipe 8, a pressure monitoring device 9, an air speed sensor 10, a control cabinet 11, a process touch screen 12 and a movable mechanism 13.

Detailed Description

The invention will be further understood by reference to the following detailed description of preferred embodiments of the invention and the examples included therein.

When describing embodiments of the present application, the use of "preferred," "preferably," "more preferred," and the like, is meant to refer to embodiments of the invention that may provide certain benefits, under certain circumstances. However, other embodiments may be preferred, under the same or other circumstances. In addition, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, nor is it intended to exclude other embodiments from the scope of the invention.

The invention provides intelligent waste gas treatment equipment which comprises a fan, a treatment box, a gas inlet and a gas outlet, wherein the fan is arranged in the treatment box; the air inlet and the air outlet are respectively arranged at two sides of the treatment box, and the fan is arranged at one side of the air outlet; the treatment incasement portion is provided with leading filter and active carbon and fills the case, leading filter sets up between air inlet and the active carbon fills the case.

In some preferred embodiments, a spraying system is arranged in the treatment tank, and the spraying system comprises a temperature sensor and a water spraying pipe. The temperature sensor monitors the temperature in the treatment box in real time, if the temperature exceeds a set value, an alarm is started through a program in the control cabinet, when the alarm reaches a set time, the equipment does not stop working or the temperature reaches a set high point, and then the spraying fire extinguishing is started.

In some preferred embodiments, a pressure monitoring device is arranged in the treatment box, and the pressure monitoring device is arranged on two sides of the pre-filter. Preferably, the pressure monitoring device is a differential pressure gauge, the pressure difference between the front side and the rear side of the pre-filter is monitored in real time, if the pre-filter absorbs excessive impurities to cause blockage, the gas pressure between the front side and the rear side of the pre-filter presents a larger difference, and if the parameter difference of the pressure monitoring device between the front side and the rear side reaches a set value, the pre-filter is prompted to be replaced.

In some preferred embodiments, a wind speed sensor is disposed within the processing tank. The wind speed sensor detects the speed of the waste gas passing through the processing box, and controls the frequency of the fan according to the incoming wind volume, so that the working state of the fan is matched with the incoming wind volume, and energy waste is avoided.

The wind speed sensor is arranged at one end of the air inlet or one end of the air outlet in the processing box.

In some preferred embodiments, the system further comprises a control cabinet, wherein a central processing unit and a built-in control system are arranged in the control cabinet. The control cabinet provides functions of timing on-off, time-sharing working, automatic adjustment and the like.

In some preferred embodiments, the control cabinet further comprises an industrial touch screen. The industrial touch screen is convenient for an operator to set and check the equipment.

In some preferred embodiments, the activated carbon loading boxes are arranged in a drawer structure, and the number of the activated carbon loading boxes is 1-10.

In some preferred embodiments, the pre-filter is provided as a drawer mechanism.

In some preferred embodiments, the number of the treatment tanks is 1 to 3, and a plurality of the treatment tanks are connected in series.

In some preferred embodiments, the device further comprises a base, and the base is provided with a movable mechanism. The movable mechanism is one of a universal wheel, a bull eye wheel, a caster wheel and a flat top wheel.

Examples

The technical solution of the present invention is described in detail by the following examples, but the scope of the present invention is not limited to the examples.

Without conflict, embodiments of the present disclosure and features of the embodiments may be combined with each other to arrive at new embodiments.

Example 1

An intelligent waste gas treatment device comprises a fan 1, a treatment box 2, an air inlet 3 and an air outlet 4; the air inlet 3 and the air outlet 4 are respectively arranged at two sides of the treatment box 2, and the fan 1 is arranged at one side of the air outlet 4; the treatment box 2 is internally provided with a pre-filter 5 and an activated carbon filling box 6, wherein the pre-filter 5 is arranged between the air inlet 3 and the activated carbon filling box 6. A spraying system is arranged in the treatment box 2 and comprises a temperature sensor 7 and a water spraying pipe 8. And a pressure monitoring device 9 is arranged in the treatment box 2 and is arranged on two sides of the pre-filter 5. The pressure monitoring device is a pressure difference meter. And an air speed sensor 10 is arranged in the processing box. The wind speed sensor 10 is arranged at one end of an air outlet in the treatment box. The intelligent control system is characterized by further comprising a control cabinet 11, wherein a central processing unit and a built-in control system are arranged in the control cabinet 11. The control cabinet 11 further comprises an industrial touch screen 12. The activated carbon filling boxes 6 are arranged in a drawer structure, and the number of the activated carbon filling boxes 6 is 14. The pre-filter 5 is arranged as a drawer mechanism. The number of the treatment boxes 2 is 1, and a plurality of the treatment boxes 2 are connected in series. Still include base 13, be provided with the moving mechanism on the base 13. The movable mechanism is a universal wheel.

Example 2

An intelligent waste gas treatment device comprises a fan 1, a treatment box 2, an air inlet 3 and an air outlet 4; the air inlet 3 and the air outlet 4 are respectively arranged at two sides of the treatment box 2, and the fan 1 is arranged at one side of the air outlet 4; the treatment box 2 is internally provided with a pre-filter 5 and an activated carbon filling box 6, wherein the pre-filter 5 is arranged between the air inlet 3 and the activated carbon filling box 6. A spraying system is arranged in the treatment box 2 and comprises a temperature sensor 7 and a water spraying pipe 8. And a pressure monitoring device 9 is arranged in the treatment box 2 and is arranged on two sides of the pre-filter 5. The pressure monitoring device is a pressure difference meter. And an air speed sensor 10 is arranged in the processing box. The wind speed sensor 10 is arranged at one end of an air outlet in the treatment box. The intelligent control system is characterized by further comprising a control cabinet 11, wherein a central processing unit and a built-in control system are arranged in the control cabinet 11. The control cabinet 11 further comprises an industrial touch screen 12. The activated carbon filling boxes 6 are arranged in a drawer structure, and the number of the activated carbon filling boxes 6 is 4. The pre-filter 5 is arranged as a drawer mechanism. The number of the treatment box 2 is 1, the treatment box further comprises a base 13, and a movable mechanism is arranged on the base 13. The movable mechanism is a bull's eye wheel.

Example 3

An intelligent waste gas treatment device comprises a fan 1, a treatment box 2, an air inlet 3 and an air outlet 4; the air inlet 3 and the air outlet 4 are respectively arranged at two sides of the treatment box 2, and the fan 1 is arranged at one side of the air outlet 4; the treatment box 2 is internally provided with a pre-filter 5 and an activated carbon filling box 6, wherein the pre-filter 5 is arranged between the air inlet 3 and the activated carbon filling box 6. A spraying system is arranged in the treatment box 2 and comprises a temperature sensor 7 and a water spraying pipe 8. And a pressure monitoring device 9 is arranged in the treatment box 2 and is arranged on two sides of the pre-filter 5. The pressure monitoring device is a pressure difference meter. And an air speed sensor 10 is arranged in the processing box. The wind speed sensor 10 is arranged at one end of an air outlet in the treatment box. The intelligent control system is characterized by further comprising a control cabinet 11, wherein a central processing unit and a built-in control system are arranged in the control cabinet 11. The control cabinet 11 further comprises an industrial touch screen 12. The activated carbon filling boxes 6 are arranged in a drawer structure, and the number of the activated carbon filling boxes 6 is 4. The pre-filter 5 is arranged as a drawer mechanism. The number of the treatment boxes 2 is 2, and a plurality of the treatment boxes 2 are connected in series. Still include base 13, be provided with the moving mechanism on the base 13. The movable mechanism is a flat top wheel.

Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.