阅读说明：本技术 一种回转窑球团筛分系统 (Rotary kiln pelletizing screening system ) 是由 刘德训 牛月旭 张大成 黄建国 于 2020-12-22 设计创作，主要内容包括：本发明提供一种回转窑球团筛分系统,属于回转窑生产领域,该筛分系统可以改善现有回转窑球团筛分送料装置导料槽内粘结的大块料块脱落后,影响后续工艺的问题。一种回转窑球团筛分系统,包括：第一筛分设备、第二筛分设备和输送装置。所述输送装置包括：第一皮带、第二皮带、第三皮带、第一刮料装置和第二刮料装置。第二皮带设置在所述第一皮带宽度方向的一侧；第三皮带设置在所述第一皮带宽度方向的另一侧。第一刮料装置安装在所述第二皮带上；第二刮料装置安装在所述第三皮带上。其中,所述第一筛分设备的筛下物经所述第二皮带和所述第二皮带导流至所述第一皮带上,且所述第一皮带、第二皮带、第三皮带的移动方向相同,移动速度相等。(The invention provides a rotary kiln pellet screening system, which belongs to the field of rotary kiln production and can solve the problem that a subsequent process is influenced after a large block material block bonded in a guide chute of a conventional rotary kiln pellet screening and feeding device falls off. A rotary kiln pellet screening system comprising: the device comprises a first screening device, a second screening device and a conveying device. The conveying device comprises: the device comprises a first belt, a second belt, a third belt, a first scraping device and a second scraping device. The second belt is arranged on one side of the first belt in the width direction; the third belt is disposed on the other side in the width direction of the first belt. The first scraping device is arranged on the second belt; the second scraping device is arranged on the third belt. The undersize material of the first screening device is guided to the first belt through the second belt and the second belt, the moving directions of the first belt, the second belt and the third belt are the same, and the moving speeds are the same.)

1. A rotary kiln pellet screening system, comprising:

the first screening device is provided with a first screen;

a second screening device having a second screen disposed thereon, the second screen having a mesh size smaller than the mesh size of the first screen;

the conveying device receives undersize products of the first screening equipment and conveys the undersize products to the second screen;

the conveying device comprises:

the first belt is arranged on the first frame body;

a second belt provided on one side in the width direction of the first belt and extending in the extending direction of the first belt;

a third belt provided on the other side in the width direction of the first belt and extending in the extending direction of the first belt;

the first scraping device is arranged on the second belt and scrapes off the adhesive on the second belt;

the second scraping device is arranged on the third belt and scrapes off the adhesive on the third belt;

the undersize material of the first screening device is guided to the first belt through the second belt and the second belt, the moving directions of the first belt, the second belt and the third belt are the same, and the moving speeds are the same.

2. The rotary kiln pellet screening system of claim 1, wherein the second belt and the third belt are symmetrically disposed on both sides of the first belt.

3. The rotary kiln pellet screening system of claim 2, wherein the included angles between the first belt and the second belt and the horizontal direction are both 50-80 °.

4. The rotary kiln pellet screening system of claim 1, wherein the first scraping device is a plurality of scraping devices and is arranged at intervals along the second belt.

5. The rotary kiln pellet screening system of claim 1, wherein the second scraping device is a plurality of scraping devices and is arranged at intervals along the third belt.

6. The rotary kiln pellet screening system of claim 1, wherein the second belt and the third belt are both mounted on the first frame body.

7. The rotary kiln pellet screening system of claim 1, wherein the first scraper device and/or the second scraper device is tensioned against the second belt and/or the third belt by an elastic body.

8. The rotary kiln pellet screening system of claim 1, wherein the second belt and/or the third belt extend outside the first belt, and the scraping position of the first scraping device and/or the second scraping device is outside the first belt.

9. The rotary kiln pellet screening system of claim 1, wherein the scraping device is provided with a scraping edge on a side opposite to a moving direction of the belt.

10. The rotary kiln pellet screening system of any one of claims 1 to 9, wherein the second belt and the third belt are of a single roller support structure.

Technical Field

The invention relates to the field of pellet rotary kiln production, in particular to a rotary kiln pellet screening system.

Background

In a green ball screening system of the prior pellet rotary kiln production process, a large ball screen removes unqualified large balls, screen underflow falls on a wide belt, the wide belt conveys the green balls under the screen to a small ball screen, the small ball screen removes unqualified small balls and powder to obtain green balls with qualified granularity, and the qualified green balls enter a chain grate, a rotary kiln and the like. Wherein, the two sides of the wide belt under the big ball sieve are provided with guide chutes, which control the width of the raw balls on the belt to smoothly enter the small ball sieve and avoid the raw balls from sliding to the two sides of the wide belt. The material guide chute is generally made of steel plates or high polymer materials and the like. Because the green pellets contain a large amount of powder, and bentonite is mixed in the powder, the viscosity of the green pellets is strong, part of the powder is adhered to the surface of the guide chute, the adhesive thickness of the guide chute is gradually increased along with the time, and the powder falls off in a large block form at any time. The fallen big blocks and small blocks are screened out after the small ball screen is broken, and most of the blocks enter the chain grate. The material blocks are dried, preheated, roasted and oxidized in the chain grate and the rotary kiln to partially form powder, so that the normal drying and oxidizing processes of the pellets are influenced, and the yield and the quality of the pellets are reduced. The big pieces which are not broken enter the finished product balls, and the big pieces bring disadvantages to the normal production of the blast furnace due to low strength and poor reducibility. It is therefore desirable to provide a rotary kiln pellet screening system that solves the above problems.

Disclosure of Invention

In view of the above-mentioned shortcomings in the prior art, an object of the present invention is to provide a rotary kiln pellet screening system, so as to solve the problem that the large lump material blocks adhered in the material guide chute of the conventional rotary kiln pellet screening and feeding device cannot be screened out from the screening device after falling off, thereby affecting the subsequent process.

To achieve the above and other related objects, the present invention provides a rotary kiln pellet screening system, comprising:

the first screening device is provided with a first screen;

a second screening device having a second screen disposed thereon, the second screen having a mesh size smaller than the mesh size of the first screen;

the conveying device receives undersize products of the first screening equipment and conveys the undersize products to the second screen;

the conveying device comprises:

the first belt is arranged on the first frame body;

a second belt provided on one side in the width direction of the first belt and extending in the extending direction of the first belt; one side of the second belt, which is far away from the first belt, extends upwards in an inclined mode;

a third belt provided on the other side in the width direction of the first belt and extending in the extending direction of the first belt; one side of the third belt, which is far away from the first belt, extends upwards in an inclined mode;

the first scraping device is arranged on the second belt and scrapes off the adhesive on the second belt;

the second scraping device is arranged on the third belt and scrapes off the adhesive on the third belt;

the undersize material of the first screening device is guided to the first belt through the second belt and the second belt, the moving directions of the first belt, the second belt and the third belt are the same, and the moving speeds are the same.

In one example of the present invention, the second belt and the third belt are symmetrically disposed on both sides of the first belt.

In an example of the invention, the included angles between the first belt and the second belt and the horizontal direction are both 50-80 degrees.

In an example of the present invention, the first scraping device is plural and is arranged at intervals along the second belt.

In an example of the present invention, the second scraping device is plural and is arranged at intervals along the third belt.

In an example of the present invention, the second belt and the third belt are both mounted on the first frame.

In an example of the invention, the first scraper device and/or the second scraper device is tensioned against the second belt and/or the third belt by means of an elastic body.

In an example of the invention, the second belt and/or the third belt protrudes outside the first belt, and the scraping position of the first scraping device and/or the second scraping device is outside the first belt.

In one example of the invention, the scraper is provided with a scraping edge on the side opposite to the belt moving direction.

In one example of the invention, the second belt and the third belt are of a single roll support structure.

In addition, the second belt and the third belt are respectively provided with the first scraping device and the second scraping device, so that materials adhered to the belt surface of the first belt and the belt surface of the second belt can be removed in time, and the formation of large accumulated materials is avoided.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of a rotary kiln pellet screening system according to an embodiment of the present invention;

FIG. 2 is a schematic left side view of an embodiment of the pellet screening system of the rotary kiln of the present invention.

FIG. 3 is a schematic front view of a conveyor according to an embodiment of the invention;

FIG. 4 is a right side view of a conveyor according to an embodiment of the invention;

fig. 5 is a schematic top view of a conveying device according to an embodiment of the invention.

Description of the element reference numerals

100. A first screening device; 200. A second screening device;

101. a first screen; 201. A second screen;

300. a conveying device; 310. A first belt;

320. a second belt; 330. A third belt;

340. a first scraping device; 350. A second scraping device;

360. a first frame body; 370. An elastomer;

311. a first belt surface; 312. A first driven drum;

313. a first drive roller; 321. A second belt surface;

322. a second driving device; 331. A third belt surface;

332. a third driving device; 333. A third drive roller;

334. a third driven drum;

Detailed Description

The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict. It is also to be understood that the terminology used in the examples is for the purpose of describing particular embodiments only, and is not intended to limit the scope of the present invention. Test methods in which specific conditions are not specified in the following examples are generally carried out under conventional conditions or under conditions recommended by the respective manufacturers.

When numerical ranges are given in the examples, it is understood that both endpoints of each of the numerical ranges and any value therebetween can be selected unless the invention otherwise indicated. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs and the description of the present invention, and any methods, apparatuses, and materials similar or equivalent to those described in the examples of the present invention may be used to practice the present invention.

Referring to fig. 1 and 5, the present invention provides a rotary kiln pellet screening system to solve the problem that a large lump material block adhered in a material guide chute of a conventional rotary kiln pellet screening and feeding device cannot be screened out from a screening device after falling off, which affects the subsequent process. Qualified green pellets after the screening of first screening equipment in this rotary kiln pelletizing screening system enter into on the area of first belt through second belt, third belt water conservancy diversion, can reduce the damage of green pellets, and first scraper and second scraper in addition can in time clear away the material that bonds on first belt area and second belt area, have avoided the formation of bold long-pending material.

Referring to fig. 1 and 2, the present invention provides a screening system for pellets in a rotary kiln, comprising: a first screening arrangement 100, a second screening arrangement 200, a conveyor 300. The first screening device 100 is provided with a first screen 101, and the mesh diameter of the first screen 101 is equal to the maximum diameter of green balls to be obtained; a second screen 201 is arranged on the second screening device 200, the mesh size of the second screen 201 is smaller than that of the first screen 101 and is equal to the minimum diameter of green balls to be obtained; the conveying device 300 receives undersize of the first screening apparatus 100 and conveys the undersize to the second screen 201. The first screening device 100 and the second screening device 200 in the present invention may be any suitable screening apparatus suitable for green ball screening, and in an example of the present invention, the first screening device 100 and the second screening device 200 are both circular roller screens.

Referring to fig. 1 to 5, in the rotary kiln pellet screening system, the conveying device 300 includes: a first belt 310, a second belt 320, a third belt 330, a first scraper 340, and a second scraper 350. The first belt 310 is installed on the first frame body 360, and a first belt surface 311 for conveying materials is arranged on the first belt 310; the two ends of the first belt 310 are respectively tensioned and sleeved on the first driving roller 313 and the first driven roller 312, the belt between the first driving roller 313 and the first driven roller 312 is supported by a plurality of groups of carrier roller sets, the upper carrier roller set can be a single-roller support or a three-roller support, and particularly can be an upper carrier roller and a lower carrier roller combination form of any suitable belt conveyor. The two ends of the second belt 320 are respectively tensioned and sleeved on a second driving roller and a second driven roller, the belt between the second driving roller and the second driven roller is supported by a plurality of groups of single rollers (namely the belt surface is supported by a roller along the width direction, and the plurality of groups of single rollers are arranged at intervals along the belt length direction), the second belt 320 is arranged on one side of the width direction of the first belt 310, the second belt surface 321 on the second belt is arranged on one side of the first belt 311, the length direction of the second belt surface extends along the length extension direction of the first belt 311, and the second belt surface 321 deviates from the first belt 311 laterally along the width direction to incline towards the first belt 311 side to form a first material guiding inclined surface. The two ends of the third belt 330 are respectively tensioned and sleeved on the third driving roller 333 and the third driven roller 334, the belt between the third driving roller 333 and the third driven roller 334 is also supported by multiple groups of single rollers (namely, the belt surface is supported by a roller along the width direction, and multiple groups of single rollers are arranged at intervals along the belt length direction), the third belt 330 is arranged on the other side of the first belt 310 in the width direction, the length direction of the third belt extends along the length extension direction of the first belt 311, and the third belt 331 deviates from the first belt 311 laterally along the width direction thereof and inclines towards the first belt 311 to form a second material guiding inclined surface. The first scraping device 340 is installed on the second belt 320, and contacts with the second belt surface 321 or keeps a small gap, and keeps still during the movement of the second belt 320, so as to scrape off the adhesive on the second belt surface 321. The second scraping means 350 is installed on the third belt 330, contacts with the third belt surface 331 or maintains a small gap, remains stationary during the movement of the third belt 330, and scrapes off the adhesive on the third belt surface 331. The first driving means drives the first driving roller 313 of the first belt 310 to rotate. The second driving device 322 drives the second driving roller of the second belt 320 to rotate. The third driving device 332 drives the third driving roller 333 of the third belt 330 to rotate, wherein in the above structure, the undersize of the first screening apparatus 100 is guided to the first belt 310 by the second belt 320 and the second belt 320, and the moving directions of the first belt 310, the second belt 320 and the third belt 330 are the same, and the moving speeds are the same. In an example of the present invention, the first belt surface 311, the second belt surface 321, and the third belt surface 331 all have the same moving direction and moving speed, and the three belt surfaces move synchronously. The green balls screened by the screening device can contact with the belt surface of the second belt 320 or the third belt 330 at a lower vertical speed, and are gradually accelerated by the second belt 320 or the third belt 330 to be at the same speed as the first belt 310 in the process of sliding down, so that the damage to the green balls in the process of falling can be reduced.

The installation relationship between the second belt 320 and the third belt 330 and the first belt 310 in the present invention is not limited to a large amount, and may be symmetrical or asymmetrical. Referring to fig. 3, in an example of the present invention, the second belt 320 and the third belt 330 are symmetrically disposed on both sides of the first belt 310. The axes of the rotating shafts of the second driving roller and the second driven roller are parallel and are obliquely arranged on one side of the first belt 310 in the width direction, the axes of the rotating shafts of the third driving roller 333 and the third driven roller 334 are parallel and are obliquely arranged on the other side of the first belt 310 in the width direction, the second belt 320 is sleeved on the second driving roller and the second driven roller, the third belt 330 is sleeved on the third driving roller 333 and the third driven roller 334, and the second belt surface 321 of the second belt 320 and the third belt surface 331 of the third belt 330 are symmetrically arranged on two sides of the first belt surface 311.

Referring to fig. 3, the included angles between the second belt surface 321 and the third belt surface 331 and the horizontal direction are not limited, but considering the components of raw ball materials and the corresponding stacking angles, the included angles between the second belt surface 321 and the third belt surface 331 and the horizontal direction are both 50 to 80 °, and in this angle, the materials can smoothly fall along the width direction of the second belt surface 321 and the third belt surface 331, so that the stacking caused by too small component force due to gravity action can be reduced, and the material adhesion can be effectively improved.

The number of the first row of scraping devices and the second row of scraping devices 350 in the present invention is not limited, and may be selected according to the conveying length of the first belt 310, in an example of the present invention, the first scraping devices 340 are multiple and are arranged at intervals along the second belt surface 321. The second scraping devices 350 are multiple and are arranged at intervals along the third belt surface 331.

In the present invention, the second belt 320, the third belt 330 and the first belt 310 may be independently provided frames, but in consideration of the integration of installation, referring to fig. 3, in an example of the present invention, the second belt 320 and the third belt 330 are both installed on the first frame 360.

Referring to fig. 4, in order to prevent the belt surface from being worn by the first scraping device 340 and/or the second scraping device 350, in an example of the present invention, the first scraping device 340 and/or the second scraping device 350 is tensioned by an elastic body 370 to abut against the second belt surface 321 and/or the third belt surface 331. The elastomer 370 can both keep the scraper under a certain pressing force and protect the belt surface from hard wear. In an example of the present invention, the scraping device is a plastic strip, two ends of the plastic strip are respectively installed on the first frame 360 in a tensioned manner through an elastic body 370, the plastic strip extends along the width direction of the second strip surface 321 and the third strip surface 331 and abuts against the second strip surface 321 and the third strip surface 331, and a scraping edge is disposed on a side of the plastic strip facing the adhesive on the belt.

Referring to fig. 5, in an example of the present invention, the second belt 320 and the third belt 330 both extend to the outside of the first belt surface 311, and the first scraper 340 and the second scraper 350 are respectively disposed on the second belt surface 321 and the third belt surface 331 outside the first belt surface 311. The scraping device is arranged on the outer side of the first belt surface 311, so that the scraped powder can be prevented from entering the subsequent screening equipment after entering the first belt surface 311, and the load of the subsequent screening equipment can be effectively reduced.

As described above, in the rotary kiln pellet screening system of the present invention, the qualified green pellets screened by the first screening device 100 are guided by the second belt 320 and the third belt 330 to enter the belt surface of the first belt 310, and the moving directions of the first belt 310, the second belt 320 and the third belt 330 are the same, and the moving speeds are the same, so that the green pellets screened from the first screening device 100 can contact the belt surfaces of the second belt 320 and the third belt 330 at a lower vertical speed, and are gradually accelerated by the second belt 320 or the third belt 330 to the same speed as the first belt 310 in the process of sliding down, so that the damage to the green pellets in the process of falling down can be reduced, in addition, the first belt 340 and the second belt 350 are respectively provided on the second belt 320 and the third belt 330, so that the materials adhered to the first belt surface 311 and the second belt surface 321 can be removed in time, avoiding the formation of large blocks of accumulated materials. Therefore, the invention effectively overcomes some practical problems in the prior art, thereby having high utilization value and use significance.

The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.